Forge piece heating furnace convenient to discharge

The forging heating furnace addresses the risk of burns by incorporating an automatic discharge mechanism with an electric push rod and rotating rollers, ensuring safe and efficient handling of high-temperature materials.

CN222153823UActive Publication Date: 2024-12-13FUSHUN HANGTE FORGING MATERIALS IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420746252.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-13
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

Existing forging heating furnaces require manual handling of high-temperature materials, posing a significant risk of burns during discharge.

Method used

A forging heating furnace with automatic discharge mechanism, featuring an electric push rod, rotating rollers, and a guide mechanism to facilitate safe and controlled ejection of high-temperature materials, along with a baffle system for temperature control and a hydraulic push mechanism for precise movement.

Benefits of technology

Enables safe, automated discharge of high-temperature materials, reducing the risk of burns and facilitating easy removal of slag, while ensuring accurate and efficient material handling.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222153823U_ABST
    Figure CN222153823U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of forge piece heating furnaces, and discloses a forge piece heating furnace convenient to discharge, which comprises a heating furnace, one side of the heating furnace is provided with a discharge port, the middle part of the other side of the heating furnace is fixedly provided with an electric push rod, the other end of the electric push rod is fixedly provided with a push plate, and the push plate corresponds to the discharge port. According to the utility model, the electric push rod is driven to push a high-temperature forge piece, so that the forge piece can be automatically guided out from the discharge hole, and meanwhile, when the high-temperature forge piece is guided into the flow guide cover from the discharge hole, the high-temperature forge piece can be slowly guided to the bottom from the top of the flow guide seat by matching with a plurality of groups of rotating rollers rotationally arranged on the material guide mechanism; the high-temperature forge piece is presented on the lower horizontal seat, an operator can conveniently clamp the high-temperature forge piece through a tool, and due to the fact that a certain gap is reserved between every two adjacent rotating rollers on the two sides, iron slag on the surface of the high-temperature forge piece can conveniently and automatically fall off to the bottom of the horizontal seat, and the situation that the iron slag is secondarily attached to the surface of the high-temperature forge piece and difficult to clean is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of forging heating furnaces, in particular to a forging heating furnace with convenient material discharge. Background Art

[0002] At present, the forging heating furnace is a power supply device that converts industrial frequency 50HZ alternating current into medium frequency. The three-phase industrial frequency alternating current is rectified into direct current, and then the direct current is converted into adjustable medium frequency current through a frequency conversion device to supply the medium frequency alternating current flowing through the capacitor and the induction coil, generating high-density magnetic lines in the induction coil, and cutting the metal material contained in the induction coil, generating large eddy currents in the metal material. This eddy current also has some properties of medium frequency current, that is, the free electrons of the metal itself flow in the metal body with resistance to generate heat.

[0003] Here, forging means a workpiece or blank obtained by forging and deforming a metal blank. Before forging and deformation, the metal blank needs to be heated in a heating furnace to facilitate forging and deformation.

[0004] However, when discharging materials from an existing heating furnace, the materials can only be taken out manually by holding tools in the high-temperature heating furnace. The high temperature during the process greatly increases the risk of burns. Therefore, a new technical solution needs to be designed to solve the problem. Utility Model Content

[0005] The utility model aims to provide a forging heating furnace with convenient material discharge, which solves the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a forging heating furnace with convenient discharge, comprising a heating furnace, a discharge port is provided on one side of the heating furnace, an electric push rod is fixedly installed in the middle of the other side of the heating furnace, a push plate is fixedly installed at the other end of the electric push rod, the push plate corresponds to the discharge port, and a material guide mechanism is installed on the other side of the discharge port;

[0007] The material guiding mechanism includes a guide seat fixedly installed at the bottom on the other side of the discharge port, a horizontal seat fixedly installed on the other side of the guide seat, multiple groups of equally spaced rotating shafts rotatably installed on both sides of the guide seat and the horizontal seat, and a rotating roller fixedly installed between two adjacent groups of rotating shafts. The guide seat is an inclined guide seat.

[0008] As an optional solution of the technical solution of the present application, the distance between two adjacent groups of rollers is five centimeters, and the bottom end of each group of rollers is twelve centimeters away from the inner wall of the guide seat and the horizontal seat respectively.

[0009] As an optional solution to the technical solution of the present application, limit holes are provided at both ends of one side of the heating furnace, and limit rods are movably installed in the two groups of limit holes. One end of the two groups of limit rods is fixedly installed on one side of the push plate, so as to limit the push plate.

[0010] As an optional solution of the technical solution of the present application, a plurality of groups of equidistantly distributed heating rings are fixedly installed on the inner wall of the heating furnace, and the plurality of groups of heating rings are distributed in the middle of the heating furnace to heat the forgings.

[0011] As an optional solution of the technical solution of the present application, a limiting seat is fixedly installed on one side of the outer wall of the discharge port, a limiting groove is opened in the middle of the limiting seat, a baffle is movably installed in the limiting groove, the baffle corresponds to the discharge port, and the baffle can be limited.

[0012] As an optional solution of the technical solution of the present application, a hydraulic push rod is fixedly installed on the side wall of the heating furnace, a connecting frame is fixedly installed on the other side of the hydraulic push rod, and the other side of the connecting frame is fixedly installed on one side of the baffle to push the baffle to move.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The technical solution of the present application drives the electric push rod to push the high-temperature forgings so that the forgings can be automatically discharged from the discharge port. At the same time, when the high-temperature forgings are introduced from the discharge port to the guide cover, the high-temperature forgings can be slowly diverted from the top of the guide seat to the bottom by cooperating with the multiple sets of rollers rotatably installed on the guide mechanism, so that the high-temperature forgings are presented on a horizontal seat with a lower height, which is convenient for the operator to clamp with tools. Moreover, since a certain gap is reserved for the rollers on both adjacent sides, the iron slag on the surface of the high-temperature forgings can automatically fall off at the bottom of the horizontal seat, avoiding secondary adhesion to the surface of the high-temperature forgings and difficulty in cleaning.

[0015] 2. The technical solution of the present application is that limit rods are movably installed in two sets of limit holes, and one end of the two sets of limit rods is fixedly installed on one side of the push plate. When the electric push rod is driven to push the push plate to move, the limit rods in the limit holes can be used to ensure that the push plate moves back and forth in the horizontal direction, so that the forgings in the heating furnace can be accurately discharged from the discharge port. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of a forging heating furnace with convenient material discharge according to the utility model;

[0018] Figure 2The utility model is a schematic diagram of the horizontal seat structure of a forging heating furnace with convenient material discharge.

[0019] In the figure: 1. Heating furnace; 11. Discharge port; 12. Electric push rod; 13. Push plate; 2. Guide seat; 21. Horizontal seat; 22. Rotating shaft; 23. Roller; 3. Limiting hole; 31. Limiting rod; 32. Limiting seat; 33. Baffle; 34. Hydraulic push plate; 35. Connecting frame. DETAILED DESCRIPTION

[0020] See also Figure 1-2 The utility model provides a technical solution: a forging heating furnace 1 with convenient discharge, comprising a heating furnace 1, a discharge port 11 is provided on one side of the heating furnace 1, an electric push rod 12 is fixedly installed in the middle of the other side of the heating furnace 1, a push plate 13 is fixedly installed at the other end of the electric push rod 12, the push plate 13 corresponds to the discharge port 11, and a material guide mechanism is installed on the other side of the discharge port 11;

[0021] The material guiding mechanism includes a guide seat 2 fixedly installed at the bottom on the other side of the discharge port 11, a horizontal seat 21 fixedly installed on the other side of the guide seat 2, a plurality of groups of equally spaced rotating shafts 22 rotatably installed on both sides of the guide seat 2 and the horizontal seat 21, and rollers 23 fixedly installed between two adjacent groups of rotating shafts 22. The guide seat 2 is inclined, and the two adjacent groups of rotating rollers 23 are five centimeters apart. The bottom end of each group of rotating rollers 23 is twelve centimeters away from the inner walls of the guide seat 2 and the horizontal seat 21, respectively.

[0022] In this technical solution, the high-temperature forgings are pushed by driving the electric push rod 12 so that the forgings can be automatically discharged from the discharge port. At the same time, when the high-temperature forgings are introduced into the guide cover from the discharge port 11, the multiple sets of rollers 23 rotatably installed on the guide mechanism can slowly guide the high-temperature forgings from the top of the guide seat 2 to the bottom, so that the high-temperature forgings are presented on the horizontal seat 21 with a lower height, which is convenient for the operator to clamp with tools. Moreover, since a certain gap is reserved between the adjacent rollers 23 on both sides, the iron slag on the surface of the high-temperature forgings can automatically fall off at the bottom of the horizontal seat 21, avoiding secondary adhesion to the surface of the high-temperature forgings and difficulty in cleaning.

[0023] In some technical solutions, limiting holes 3 are provided at both ends of one side of the heating furnace 1, and limiting rods 31 are movably installed in the two groups of limiting holes 3. One end of the two groups of limiting rods 31 is fixedly installed on one side of the push plate 13, so as to limit the push plate 13.

[0024] In this technical solution, when the electric push rod 12 is driven to push the push plate 13 to move, the limit rod 31 in the limit hole 3 can ensure that the push plate 13 moves back and forth in the horizontal direction, so that the forgings in the heating furnace 1 can be accurately discharged from the discharge port 11.

[0025] In some technical solutions, a limiting seat 32 is fixedly installed on one side of the outer wall of the discharge port 11, and a limiting groove is provided in the middle of the limiting seat 32. A baffle 33 is movably installed in the limiting groove. The baffle 33 corresponds to the discharge port 11 and can limit the baffle 33. A hydraulic push rod is fixedly installed on the side wall of the heating furnace 1, and a connecting frame 35 is fixedly installed on the other side of the hydraulic push rod. The other side of the connecting frame 35 is fixedly installed on one side of the baffle 33, and can push the baffle 33 to move.

[0026] In this technical solution, when the electric push rod 12 is driven to push the baffle 33 to move left and right on the limit seat 32, the discharge port 11 can be closed to allow the forging to be fully heated inside the heating furnace 1, and wait until the forging is fully heated.

[0027] In some technical solutions, a plurality of groups of equidistantly distributed heating rings are fixedly installed on the inner wall of the heating furnace 1, and the plurality of groups of heating rings are distributed in the middle of the heating furnace 1, so as to heat the forgings.

[0028] In this technical solution, the forgings to be heated are placed inside the heating furnace 1 and multiple groups of parallel heating rings are turned on to heat the forgings.

[0029] When a forging heating furnace 1 with convenient unloading is used, it should be noted that the utility model is a forging heating furnace 1 with convenient unloading, and each component is a universal standard component or a component known to technical personnel in this field, and its structure and principle can be known to technical personnel through technical manuals or through conventional experimental methods.

[0030] When in use, the forging to be heated is first placed inside the heating furnace 1, multiple sets of parallel heating rings are opened to heat the forging, and the electric push rod 12 is driven to push the baffle 33 to close the discharge port 11, so that the forging is fully heated inside the heating furnace 1. After the forging is fully heated, the electric push rod 12 is driven to push the high-temperature forging, so that the forging can be automatically discharged from the discharge port. At the same time, when the high-temperature forging is introduced into the guide cover from the discharge port 11, the multiple sets of rollers 23 rotatably installed on the guide mechanism can be used to slowly guide the high-temperature forging from the top of the guide seat 2 to the bottom, so that the high-temperature forging is presented at a lower height. On the horizontal seat 21, it is convenient for the operator to clamp with tools, and because a certain gap is reserved for the adjacent rollers 23 on both sides, the iron slag on the surface of the high-temperature forgings can automatically fall off at the bottom of the horizontal seat 21 to avoid secondary adhesion to the surface of the high-temperature forgings and difficulty in cleaning. At the same time, the limiting rods 31 are movably installed in the two groups of limiting holes 3, and one end of the two groups of limiting rods 31 is fixedly installed on one side of the push plate 13. When the electric push rod 12 is driven to push the push plate 13 to move, the limiting rod 31 in the limiting hole 3 can be used to ensure that the push plate 13 moves back and forth in the horizontal direction, so that the forgings in the heating furnace 1 can be accurately discharged from the discharge port 11.

Claims

1. A forging heating furnace with convenient discharge, comprising a heating furnace (1), characterized in that: A discharge port (11) is provided on one side of the heating furnace (1), an electric push rod (12) is fixedly installed in the middle of the other side of the heating furnace (1), a push plate (13) is fixedly installed at the other end of the electric push rod (12), the push plate (13) and the discharge port (11) correspond to each other, and a material guiding mechanism is installed on the other side of the discharge port (11); The material guiding mechanism comprises a guide seat (2) fixedly mounted at the bottom of the other side of the material outlet (11), a horizontal seat (21) fixedly mounted on the other side of the guide seat (2), a plurality of groups of equally spaced rotating shafts (22) rotatably mounted on both sides of the guide seat (2) and the horizontal seat (21), and a rotating roller (23) fixedly mounted between two adjacent groups of rotating shafts (22); the guide seat (2) is an inclined guide seat (2).

2. A forging heating furnace with convenient discharge according to claim 1, characterized in that: The distance between two adjacent groups of the rotating rollers (23) is five centimeters, and the bottom end of each group of the rotating rollers (23) is twelve centimeters away from the inner wall of the guide seat (2) and the horizontal seat (21).

3. A forging heating furnace with convenient discharge according to claim 1, characterized in that: Limiting holes (3) are provided at both ends of one side of the heating furnace (1), and limiting rods (31) are movably installed in the two groups of limiting holes (3), and one end of the two groups of limiting rods (31) is fixedly installed on one side of the push plate (13).

4. A forging heating furnace with convenient discharge according to claim 1, characterized in that: The inner wall of the heating furnace (1) is fixedly mounted with a plurality of groups of heating rings which are distributed at equal distances, and the plurality of groups of heating rings are distributed in the middle of the interior of the heating furnace (1).

5. The forging heating furnace with convenient discharge according to claim 1, characterized in that: A limiting seat (32) is fixedly mounted on one side of the outer wall of the discharge port (11), a limiting groove is provided in the middle of the limiting seat (32), a baffle (33) is movably mounted in the limiting groove, and the baffle (33) corresponds to the discharge port (11).

6. A forging heating furnace with convenient discharge according to claim 5, characterized in that: A hydraulic push rod is fixedly mounted on the side wall of the heating furnace (1), a connecting frame (35) is fixedly mounted on the other side of the hydraulic push rod, and the other side of the connecting frame (35) is fixedly mounted on one side of the baffle (33).