Noise reduction, crushing and demolding device for casting

By designing the noise reduction, crushing and demolding device of castings, noise is blocked by sound insulation boxes and box doors, and smoke is removed through exhaust fans, the noise pollution problem during castings is solved and the practicality of the working environment is improved.

CN222153911UActive Publication Date: 2024-12-13ZHE JIANG SUI CHANG JU LI BU XIU GANG GUAN YE YOU XIAN GONG SI
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Patent Information

Application Number
CN202323442235.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2024-12-13
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

High noise is generated during the crushing and demolding process of castings, resulting in noise pollution and reducing practicality.

Method used

Design a noise reduction crushing and mold release device for castings, including soundproofing boxes and symmetrically articulated box doors, hydraulic cylinders and extrusion heads, soundproofing layers and suction plates, as well as exhaust fans and exhaust buckets, through soundproofing boxes and box doors Blocks noise and sucks smoke and dust through the exhaust fan to improve the cleanliness of the working environment.

Benefits of technology

Effectively isolate and absorb noise, prevent noise pollution, and at the same time, remove smoke and dust through exhaust fans, improving the practicality of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a noise reduction crushing demoulding device of a casting, which aims at solving the technical problems that when a current crushing casting mould is demoulded, loud noise is generated, and noise pollution is caused, and comprises a sound insulation box and two box doors which are symmetrically hinged to one side of the sound insulation box, and hydraulic cylinders are fixedly arranged in the centers of the bottoms of the two sides of the sound insulation box. And a driving shaft is fixedly installed at the end, extending into the soundproof box, of a piston rod of the hydraulic cylinder, an extrusion head used for extruding a casting mold is fixedly welded to the end, away from the hydraulic cylinder, of the driving shaft, a rectangular cavity is formed in the end, facing the box door, of the soundproof box, and a soundproof layer is fixedly installed in the rectangular cavity. According to the noise reduction device, noise can be absorbed, noise treatment is effectively completed when a crushed casting mold is demolded, the problem of noise pollution is solved, smoke dust generated when the casting mold is crushed can be treated, the smoke dust is prevented from affecting the working environment, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting demoulding, in particular to a noise reduction, crushing and demoulding device for castings. Background Art

[0002] Castings are metal shaped objects obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain objects with a certain shape, size and performance.

[0003] Demolding is the step of separating the casting from the mold after casting is completed. Currently, when the casting is crushed to demold, it is necessary to use hydraulic equipment to squeeze the mold to break it, thereby completing the demolding of the casting. However, when the mold is crushed to demold, a large noise is generated, causing noise pollution, and the practicality is low.

[0004] In view of this, we propose a noise reduction, crushing and demoulding device for castings. Utility Model Content

[0005] The utility model aims to overcome the shortcomings of the prior art, meet the actual needs, and provide a noise reduction crushing demoulding device for castings to solve the technical problem that when the current casting mold is crushed for demoulding, large noise is generated, causing noise pollution.

[0006] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing a noise reduction crushing demoulding device for castings, including a sound insulation box and two box doors symmetrically hingedly installed on one side of the sound insulation box;

[0007] A hydraulic cylinder is fixedly installed at the center of the bottom of both sides of the soundproof box, and a driving shaft is fixedly installed at one end of the piston rod of the hydraulic cylinder extending into the soundproof box, and an extrusion head for extruding the casting mold is welded and fixed at one end of the driving shaft away from the hydraulic cylinder;

[0008] The soundproof box is provided with a rectangular cavity at one end facing the door, and a sound insulation layer is fixedly installed in the rectangular cavity. Attraction plates are equidistantly constructed on both sides of the soundproof box, on the side away from the door, and on one side of the two doors. A handle is fixedly installed in the center of one side of the door, and a sound absorption cavity is provided in the center of one side of the attraction plate.

[0009] Preferably, an exhaust port for fixing an exhaust scoop is centrally provided on a side of the top of the soundproof box away from the box door, and a delivery pipe is connected to one side of the exhaust scoop.

[0010] Preferably, one end of the delivery pipe away from the exhaust scoop is connected to an exhaust fan fixedly installed at the top center of the sound insulation box, and the exhaust of the exhaust fan is connected to a delivery hose.

[0011] Preferably, a slider is centrally configured at one end of the extrusion head, and guide grooves adapted to the slider are centrally provided on both sides of the bottom end of the sound insulation box.

[0012] Preferably, guide keys are centrally constructed on both sides of the sliding block, and positioning grooves adapted to the guide keys are centrally opened on both sides of the guiding groove.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. Thanks to the setting of the soundproof box and two door panels, when two hydraulic cylinders push two extrusion heads installed at one end of two drive shafts to move, the mold can be extruded and damaged from both sides. During extrusion, the soundproof box and two door panels are used to block the noise, thereby improving the noise isolation effect through the soundproof layer installed in the soundproof box. The noise is absorbed by multiple suction plates installed on the soundproof box and two door panels, effectively completing the noise treatment when the mold is demoulded, and solving the problem of noise pollution.

[0015] 2. Thanks to the setting of the exhaust fan and the exhaust scoop, when the user opens the two doors of the box, the exhaust scoop equipped with a conveying pipe will suck the smoke and dust generated during crushing into the conveying hose, preventing the smoke and dust from affecting the working environment, which is very practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the utility model in a disassembled state;

[0018] Figure 3 For this utility model Figure 2 A magnified schematic diagram of the structure at center A;

[0019] Figure 4 For this utility model Figure 2 A magnified schematic diagram of the structure at B in the figure.

[0020] In the figure: 1. sound insulation box; 101. guide groove; 2. hydraulic cylinder; 3. drive shaft; 4. extrusion head; 5. sound insulation layer; 6. suction plate; 601. sound absorption chamber; 7. exhaust scoop; 8. conveying pipe; 9. exhaust fan; 10. conveying hose; 11. slider; 12. guide key; 13. box door; 14. handle. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0022] A noise reduction, crushing and demoulding device for castings, see Figure 1 , Figure 2 , Figure 3 , comprising a soundproof box 1 and two door 13 symmetrically hingedly mounted on one side of the soundproof box 1, a hydraulic cylinder 2 is fixedly mounted at the center of the bottom of both sides of the soundproof box 1, and a driving shaft 3 is fixedly mounted on one end of the piston rod of the hydraulic cylinder 2 extending into the soundproof box 1, and an extrusion head 4 for extruding the mold is welded and fixedly arranged at the end of the driving shaft 3 away from the hydraulic cylinder 2, a rectangular cavity is opened at the end of the soundproof box 1 facing the door 13, and a sound insulation layer 5 is fixedly mounted in the rectangular cavity, suction plates 6 are equidistantly constructed on both sides of the soundproof box 1, a side away from the door 13, and one side of the two doors 13, and a handle 14 is fixedly mounted on the center of one side of the door 13, a sound absorption cavity 601 is opened in the center of one side of the suction plate 6, and one end of the extrusion head 4 is centered A slider 11 is constructed, and guide grooves 101 adapted to the slider 11 are centered on both sides of the bottom end of the soundproof box 1. Guide keys 12 are centered on both sides of the slider 11, and positioning grooves adapted to the guide keys 12 are centered on both sides of the guide grooves 101. When the two hydraulic cylinders 2 push the two extrusion heads 4 installed at one end of the two driving shafts 3 to move, the extrusion and breakage of the mold can be completed from both sides. During extrusion, the soundproof box 1 and the two box doors 13 are used to block noise, thereby improving the noise isolation effect through the sound insulation layer 5 installed in the soundproof box 1. The noise is absorbed by multiple suction plates 6 installed on the soundproof box 1 and the two box doors 13, effectively completing the processing of noise during demolding of the crushed mold, and solving the problem of noise pollution.

[0023] Further, to prevent smoke and dust from affecting the working environment, see Figure 1 , Figure 2 , Figure 3 , Figure 4 An exhaust port for fixing an exhaust scoop 7 is centrally provided on one side of the top of the soundproof box 1 away from the box door 13, and a delivery pipe 8 is connected to one side of the exhaust scoop 7. An end of the delivery pipe 8 away from the exhaust scoop 7 is connected to an exhaust fan 9 fixedly installed at the top center of the soundproof box 1, and the exhaust of the exhaust fan 9 is connected to a delivery hose 10. When the user opens the two doors 13, the exhaust scoop 7 equipped with the delivery pipe 8 will suck the smoke generated during crushing into the delivery hose 10 through the exhaust fan 9, so as to prevent the smoke from affecting the working environment, and the practicality is strong.

[0024] Working principle: When in use, the mold is placed in the soundproof box 1, and the two doors 13 are closed, and then the two extrusion heads 4 installed at one end of the two driving shafts 3 are pushed to move by two hydraulic cylinders 2, and the mold can be extruded and damaged from both sides. During extrusion, the soundproof box 1 and the two doors 13 are used to block noise, so that the noise isolation effect is improved by the sound insulation layer 5 installed in the soundproof box 1. The noise is absorbed by multiple suction plates 6 installed on the soundproof box 1 and the two doors 13, and the noise during demolding of the crushed mold is effectively processed, which solves the problem of noise pollution. When the two doors 13 are opened, the exhaust hopper 7 equipped with the conveying pipe 8 sucks the smoke generated during crushing into the conveying hose 10 to prevent the smoke from affecting the working environment. It is very practical.

[0025] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A casting noise reduction, crushing and demoulding device, comprising a soundproof box (1) and two box doors (13) symmetrically hingedly mounted on one side of the soundproof box (1); Features: A hydraulic cylinder (2) is fixedly installed at the center of the bottom of both sides of the soundproof box (1), and a driving shaft (3) is fixedly installed at one end of the piston rod of the hydraulic cylinder (2) extending into the soundproof box (1), and an extrusion head (4) for extruding the casting mold is fixedly provided by welding at one end of the driving shaft (3) away from the hydraulic cylinder (2); The soundproof box (1) has a rectangular cavity at one end facing the box door (13), and a sound insulation layer (5) is fixedly installed in the rectangular cavity. Attraction plates (6) are equidistantly constructed on both sides of the soundproof box (1), on the side away from the box door (13), and on one side of the two doors (13). A handle (14) is fixedly installed in the center of one side of the box door (13), and a sound absorption cavity (601) is opened in the center of one side of the attraction plate (6).

2. The casting noise reduction crushing demoulding device according to claim 1, characterized in that: An exhaust port for fixing an exhaust scoop (7) is centrally provided on a side of the top of the soundproof box (1) away from the box door (13), and a conveying pipe (8) is connected to one side of the exhaust scoop (7).

3. The noise reduction, crushing and demoulding device for castings according to claim 2, characterized in that: One end of the delivery pipe (8) away from the exhaust scoop (7) is connected to an exhaust fan (9) fixedly installed at the top center of the soundproof box (1), and the exhaust of the exhaust fan (9) is connected to a delivery hose (10).

4. The casting noise reduction crushing demoulding device according to claim 1, characterized in that: A slider (11) is centrally arranged at one end of the extrusion head (4), and guide grooves (101) adapted to the slider (11) are centrally arranged on both sides of the bottom end of the sound insulation box (1).

5. The casting noise reduction crushing demoulding device according to claim 4, characterized in that: Guide keys (12) are centrally constructed on both sides of the slider (11), and positioning grooves adapted to the guide keys (12) are centrally opened on both sides of the guide groove (101).