Automatic soldering machine for magneto-electric ABS (Acrylonitrile Butadiene Styrene) winding framework

Abstract

The utility model relates to the technical field of magnetoelectric ABS (acrylonitrile butadiene styrene) winding framework processing, in particular to an automatic soldering machine for a magnetoelectric ABS winding framework, which comprises a soldering table, two control keys are mounted at one end of an inclined surface of the outer side of the soldering table, and a U-shaped frame is mounted between one ends of two side surfaces of the soldering table. According to the automatic soldering machine for the magnetoelectric ABS winding framework, blowing heat dissipation can be carried out on a rigid tin soldering connector, rapid cooling and fixing of a welding position are accelerated, an electric push rod can stretch into the inner side of a positioning hole to eject the connector of the ABS winding framework out of the positioning hole, and therefore the automatic soldering machine for the magnetoelectric ABS winding framework is convenient to use. The ABS winding framework can be conveniently fed and discharged, meanwhile, the feeding plate can be conveniently mounted and dismounted through electric attraction between the electrified electromagnetic coil and the metal patch, wire harnesses are clamped into the inner sides of the corresponding wire clamping plates respectively, and the wire harnesses are effectively prevented from being wound.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetoelectric ABS winding frame processing, in particular to an automatic soldering machine for a magnetoelectric ABS winding frame. Background Art

[0002] The magnetoelectric ABS bobbin is an important component used in magnetoelectric ABS (Anti-lock Braking System) sensors. This bobbin is mainly used to support and fix the windings, which are usually electromagnetic coils used to generate magnetic fields and detect the position and speed of the rotor. In addition, the winding bobbin also needs to have good processing performance and dimensional stability for easy manufacturing and assembly. In order to meet these requirements, the winding bobbin is usually made of high-performance engineering plastics or composite materials, such as polyamide (PA), polycarbonate (PC), etc.

[0003] During the production and processing of the magnetoelectric ABS winding skeleton, it is necessary to solder the connecting wires at the plug to make the connection more stable. At present, there are automatic soldering machines for soldering the connecting wires of the magnetoelectric ABS winding skeleton, but this type of automatic soldering machine cannot quickly dissipate the heat of the soldering point. At the same time, during the soldering operation, the connector at one end of the winding skeleton needs to be inserted into the round hole. After the soldering is completed, it needs to be manually pulled out, which easily causes damage to the soldering point. In addition, multiple winding skeletons are installed on the equipment at the same time, and the wire harness is prone to entanglement.

[0004] In summary, the utility model solves the existing problems by designing an automatic soldering machine for a magnetoelectric ABS winding frame. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides an automatic soldering machine for a magnetoelectric ABS winding frame, which has the advantages of being able to quickly blow air to dissipate heat at soldering points, automatically eject wiring harness connectors, facilitate loading and unloading, and prevent wiring harnesses from being entangled.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An automatic soldering machine for a magnetoelectric ABS winding frame, comprising a soldering station, two control buttons are installed at one end of the outer inclined surface of the soldering station, a U-shaped frame is installed between one end of the two side surfaces of the soldering station, a soldering controller is installed at the bottom of one side surface of the U-shaped frame, a first linear motor is installed on the top of the U-shaped frame, a second linear motor is installed on the outer surface of the first linear motor, a soldering gun is installed on the outer surface of the second linear motor, a fixing plate is fixedly installed on the outer side surface of the U-shaped frame near the first linear motor, a wind tube is installed at one end of the fixing plate, and a fan is clamped at the bottom of the wind tube;

[0008] A slide rail is installed between the two side edges of the top of the soldering table, an electric push rod is fixedly installed on the top of the soldering table near the inner side of the slide rail, a third linear motor is installed on the top of the slide rail, a circular hole groove is opened at the center of the top of the third linear motor, an electromagnetic coil is installed at the bottom of the inner side of the circular hole groove, a loading plate is installed on the top of the third linear motor, a plurality of positioning holes are opened at equal intervals on the longer edge of one side of the top of the loading plate, and a plurality of wire clamping plates are installed at equal intervals on the edge of the top of the loading plate away from the positioning holes.

[0009] As a preferred solution of the utility model, there are two control buttons installed, one for controlling the start and reset of the device, and the other for controlling the start and emergency stop of the device.

[0010] As a preferred solution of the utility model, the initial position of the first linear motor is close to one side of the fixed plate, and the first linear motor slides back and forth in the opposite direction of the fixed plate.

[0011] As a preferred solution of the utility model, a honeycomb mesh is provided on the top of the wind tube, and the bottom of the wind tube is located directly above the electric push rod, and a positioning hole is located directly below the wind tube after each movement of the third linear motor.

[0012] As a preferred solution of the utility model, when the third linear motor is in the initial position, a positioning hole at the top of the loading plate close to the direction of the electric push rod is located directly below the bottom of the tin soldering gun, and each time the third linear motor completes the soldering operation with the tin soldering gun, it moves the same distance in the direction of the electric push rod and makes the next positioning hole continue to be located directly below the tin soldering gun.

[0013] As a preferred solution of the utility model, the top size of the electric push rod matches the inner side size of the positioning hole, and after the third linear motor drives the loading plate to move once, a positioning hole is evenly located directly above the electric push rod.

[0014] As a preferred solution of the utility model, a cylindrical magnet column is provided at the bottom of the feeding plate and matches the inner side size of the circular hole groove. The electromagnetic coil is connected to current, and after the magnet column at the bottom of the feeding plate is inserted into the inner side of the circular hole groove and fits with the electromagnetic coil, the electromagnetic coil tightly absorbs the magnet column. The current on the electromagnetic coil is disconnected after the connector of the last ABS winding frame is separated from the positioning hole, and the current is reconnected when the reset control button is pressed.

[0015] As a preferred solution of the utility model, the wire clamping plate is composed of two partitions, and the number of the wire clamping plates corresponds to the number of the positioning holes, and the inner side width of the wire clamping plate is the same as the width of the ABS winding skeleton harness.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. In the utility model, a magnetoelectric automatic soldering machine for ABS winding frame is designed, and a blower can be used to blow air and dissipate heat to the ABS winding frame connector that has just been welded by a tin welding gun, so as to accelerate the rapid cooling and fixing of the welding part, and the electric push rod can be extended into the inner side of the positioning hole to push the connector of the ABS winding frame out from the inside of the positioning hole, so as to facilitate the removal of the ABS winding frame from the loading plate.

[0018] 2. In the utility model, an automatic soldering machine for a magnetoelectric ABS winding frame is designed. By utilizing the principle of electric attraction between the electromagnetic coil and the metal patch after being energized, the loading plate can be easily installed and disassembled, and the wiring harness of the ABS winding frame is respectively clamped into the inner side of the corresponding wire clamping plate to effectively prevent the wiring harness from being entangled. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 For this utility model Figure 1 Structural diagram;

[0021] Figure 3 This is a schematic diagram of the structure of the third linear motor and the loading plate of the utility model;

[0022] Figure 4 This is a schematic diagram of the bottom structure of the air duct of the utility model.

[0023] In the figure: 1. Soldering station; 2. Control button; 3. Soldering controller; 4. U-shaped frame; 5. First linear motor; 6. Second linear motor; 7. Soldering gun; 8. Fixing plate; 9. Air duct; 10. Fan; 11. Slide rail; 12. Electric push rod; 13. Third linear motor; 131. Circular hole groove; 14. Electromagnetic coil; 15. Loading plate; 151. Positioning hole; 16. Wire clamping plate. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.

[0028] See also Figure 1-4 , the utility model provides a technical solution:

[0029] Example 1

[0030] An automatic soldering machine for a magnetoelectric ABS winding frame comprises a soldering station 1, two control buttons 2 are installed at one end of the outer inclined surface of the soldering station 1, a U-shaped frame 4 is installed between one end of the two side surfaces of the soldering station 1, a soldering controller 3 is installed at the bottom of one side surface of the U-shaped frame 4, a first linear motor 5 is installed on the top of the U-shaped frame 4, a second linear motor 6 is installed on the outer surface of the first linear motor 5, a soldering gun 7 is installed on the outer surface of the second linear motor 6, a fixing plate 8 is fixedly installed on the outer side surface of the U-shaped frame 4 near the first linear motor 5, a wind tube 9 is installed at one end of the fixing plate 8, and a fan 10 is clamped at the bottom of the wind tube 9;

[0031] A honeycomb mesh is provided on the top of the air cylinder 9, and the bottom of the air cylinder 9 is located directly above the electric push rod 12. After each movement of the third linear motor 13, a positioning hole 151 is located directly below the air cylinder 9. When the third linear motor 13 is at the initial position, a positioning hole 151 at the top of the loading plate 15 close to the electric push rod 12 is located directly below the bottom of the tin soldering gun 7. The third linear motor 13 moves the same distance in the direction of the electric push rod 12 each time after the tin soldering gun 7 completes the soldering operation, and the next positioning hole 151 continues to be located directly below the tin soldering gun 7.

[0032] Insert the joints of multiple ABS winding skeletons that need to be soldered into the inner sides of the positioning holes 151 respectively, and then press the start control button 2. At this time, the second linear motor 5 drives the soldering gun 7 to move downward to perform soldering operations on the top of the joints of the ABS winding skeleton. After completion, the third linear motor 13 drives the loading plate 15 to move so that the next positioning hole 151 is located directly below the soldering gun 7. At this time, the joint of the ABS winding skeleton after welding is located directly below the wind tube 9, and the air blowing from the wind tube 9 allows the soldering point to be quickly cooled and fixed.

[0033] Example 2

[0034] The difference between this embodiment and embodiment 1 is that a slide rail 11 is installed between the two side edges of the top of the soldering station 1, an electric push rod 12 is fixedly installed on the top of the soldering station 1 near the inner side of the slide rail 11, a third linear motor 13 is installed on the top of the slide rail 11, a circular hole groove 131 is opened at the center of the top of the third linear motor 13, an electromagnetic coil 14 is installed at the bottom of the inner side of the circular hole groove 131, a loading plate 15 is installed on the top of the third linear motor 13, a plurality of positioning holes 151 are opened at equal intervals on the longer edge of one side of the top of the loading plate 15, a plurality of wire clamping plates 16 are installed at equal intervals on the edge of one side of the top of the loading plate 15 away from the positioning hole 151, the top size of the electric push rod 12 matches the inner side size of the positioning hole 151, and after the third linear motor 13 drives the loading plate 15 to move once, a positioning hole 151 is evenly located directly above the electric push rod 12;

[0035] After the soldering point is cooled by the air duct 9, the electric push rod 12 starts to extend upward and is inserted from the top of the positioning hole 151 to push the joint of the ABS winding frame out from the inside of the positioning hole 151 without the need for personnel to pull it out.

[0036] Example 3

[0037] The difference between this embodiment and the first embodiment is that a cylindrical magnet column is provided at the bottom of the loading plate 15 and matches the inner side size of the circular hole groove 131, the electromagnetic coil 14 is connected with current, and the magnet column at the bottom of the loading plate 15 is inserted into the inner side of the circular hole groove 131 and fits with the electromagnetic coil 14, and the electromagnetic coil 14 tightly absorbs the magnet column, and the current on the electromagnetic coil 14 is disconnected after the joint of the last ABS winding frame is separated from the positioning hole 151, and the current is reconnected when the reset control button 2 is pressed;

[0038] The loading plate 15 can be easily removed after all the joints of the ABS winding frame are soldered, and after the loading plate 15 is reinstalled, the control button 2 is pressed and the electromagnetic coil 14 is energized to suck the loading plate 15, which is convenient for loading and unloading during the soldering process.

[0039] Example 4

[0040] The difference between this embodiment and the first embodiment is that the wire clamping plate 16 is composed of two partitions, and the number of the wire clamping plates 16 corresponds to the number of the positioning holes 151, and the inner side width of the wire clamping plate 16 is the same as the width of the ABS winding skeleton wire harness;

[0041] After the harness connectors of the plurality of ABS winding frames are inserted into the positioning holes 151 , the harnesses of the ABS winding frames are respectively clamped into the inner side of each wire clamping plate 16 to separate each ABS winding frame to prevent the harnesses from being entangled.

[0042] The working process of the utility model is as follows: using an automatic soldering machine for a magnetoelectric ABS winding frame designed by the present invention, during the production and processing of the magnetoelectric ABS winding frame, when soldering the wire harness joints thereof, firstly, insert the joints of multiple ABS winding frames into the inner sides of the positioning holes 151 respectively, after inserting the wire harness joints of multiple ABS winding frames into the positioning holes 151, respectively clip the wire harnesses of the ABS winding frames into the inner sides of each wire clipping plate 16, separate each ABS winding frame to prevent the wire harnesses from being entangled, and then press the start control button 2, at which time the second linear motor 5 drives the soldering gun 7 to move downward to perform soldering operation on the top of the joint of the ABS winding frame, and after completion, the third linear motor 1 3 drives the loading plate 15 to move so that the next positioning hole 151 is located just below the soldering gun 7. At this time, the joint of the ABS winding skeleton after welding is located just below the wind tube 9. The blowing of the wind tube 9 allows the soldering point to be quickly cooled and fixed. Then the electric push rod 12 starts to extend upward and inserts from the top of the positioning hole 151 to push the joint of the ABS winding skeleton out from the inside of the positioning hole 151. There is no need for personnel to pull it out, which is convenient for unloading the soldered ABS winding skeleton. In addition, the top electromagnetic coil 14 of the third linear motor 13 can adsorb and fix the bottom magnet column of the loading plate 15 through the principle of electric magnetic attraction, and the electromagnetic coil 14 is automatically powered off after the soldering operation is completed, which is convenient for loading and unloading during the soldering process.

[0043] In summary, the device can quickly blow air to dissipate heat at the soldering points, and can automatically push the joints out from the inside of the positioning holes. At the same time, loading and unloading are convenient, and multiple wire harnesses will not be entangled again.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic soldering machine for a magnetoelectric ABS winding frame, comprising a soldering station (1), characterized in that: Two control buttons (2) are installed at one end of the outer inclined surface of the soldering station (1); a U-shaped frame (4) is installed between one end of the two side surfaces of the soldering station (1); a soldering controller (3) is installed at the bottom of one side surface of the U-shaped frame (4); a first linear motor (5) is installed at the top of the U-shaped frame (4); a second linear motor (6) is installed on the outer surface of the first linear motor (5); a soldering gun (7) is installed on the outer surface of the second linear motor (6); a fixing plate (8) is fixedly installed on the outer side surface of the U-shaped frame (4) near the first linear motor (5); a wind tube (9) is installed at one end of the fixing plate (8); a fan (10) is mounted at the bottom of the wind tube (9); A slide rail (11) is installed between the two side edges of the top of the soldering station (1); an electric push rod (12) is fixedly installed on the top of the soldering station (1) near the inner side of the slide rail (11); a third linear motor (13) is installed on the top of the slide rail (11); a circular hole groove (131) is opened at the center of the top of the third linear motor (13); an electromagnetic coil (14) is installed at the bottom of the inner side of the circular hole groove (131); a loading plate (15) is installed on the top of the third linear motor (13); a plurality of positioning holes (151) are evenly spaced on the longer edge of one side of the top of the loading plate (15); and a plurality of wire clamping plates (16) are evenly spaced on the edge of the top of the loading plate (15) away from the positioning holes (151).

2. The automatic soldering machine for a magnetoelectric ABS winding frame according to claim 1, characterized in that: There are two control buttons (2) installed, one for controlling the start and reset of the device, and the other for controlling the start and emergency stop of the device.

3. The automatic soldering machine for a magnetoelectric ABS winding frame according to claim 1, characterized in that: The initial position of the first linear motor (5) is close to one side of the fixed plate (8), and the first linear motor (5) slides back and forth in the opposite direction of the fixed plate (8).

4. The automatic soldering machine for a magnetoelectric ABS winding frame according to claim 1, characterized in that: The top of the wind tube (9) is provided with honeycomb mesh holes, and the bottom of the wind tube (9) is located directly above the electric push rod (12). After each movement of the third linear motor (13), a positioning hole (151) is located directly below the wind tube (9).

5. The automatic soldering machine for a magnetoelectric ABS winding frame according to claim 1, characterized in that: When the third linear motor (13) is located at the initial position, a positioning hole (151) at the top of the loading plate (15) close to the direction of the electric push rod (12) is located directly below the bottom of the soldering gun (7), and each time the third linear motor (13) moves the same distance in the direction of the electric push rod (12) after the soldering gun (7) completes the soldering operation, the next positioning hole (151) continues to be located directly below the soldering gun (7).

6. The automatic soldering machine for a magnetoelectric ABS winding frame according to claim 1, characterized in that: The top size of the electric push rod (12) matches the inner side size of the positioning hole (151), and after the third linear motor (13) drives the loading plate (15) to move once, a positioning hole (151) is evenly located directly above the electric push rod (12).

7. The automatic soldering machine for a magnetoelectric ABS winding frame according to claim 1, characterized in that: A cylindrical magnet column is provided at the bottom of the loading plate (15) and matches the inner side size of the circular hole groove (131). The electromagnetic coil (14) is connected to current, and after the magnet column at the bottom of the loading plate (15) is inserted into the inner side of the circular hole groove (131) and fits with the electromagnetic coil (14), the electromagnetic coil (14) tightly absorbs the magnet column. The current on the electromagnetic coil (14) is disconnected after the last joint of the ABS winding frame is separated from the positioning hole (151), and the current is reconnected when the reset control button (2) is pressed.

8. The automatic soldering machine for a magnetoelectric ABS winding frame according to claim 1, characterized in that: The wire clamping plate (16) is composed of two partition plates, and the number of the wire clamping plates (16) corresponds to the number of the positioning holes (151), and the width dimension of the inner side surface of the wire clamping plate (16) is the same as the width dimension of the ABS winding skeleton wire harness.

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