Dimming film cutting device

By designing automated feeding and cutting devices, the automatic pulling and cutting of dimming films is achieved by using electromagnets and laser cutters, solving the problems of low human pulling efficiency and possible wrinkles in the prior art, and improving the cutting efficiency and application scope.

CN222154305UActive Publication Date: 2024-12-13TAICANG SHENWEI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420910533.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-13
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Existing dimming film cutting devices require manual pulling, which is inefficient and may cause wrinkles in the dimming film.

Method used

A dimming film cutting device including a cutting table, supporting legs, loading device and cutting device is designed. The electric guide rail, electromagnet and laser cutter are used to achieve automatic pulling and cutting, and the sliding rod is clamped and dimmed by the electromagnet. and use a smoothing roller to prevent wrinkles during the pulling process.

Benefits of technology

Automatic dimming film pulling and cutting is realized, which avoids wrinkle problems caused by uneven manpower force and improves cutting efficiency and scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of dimming film production, and particularly relates to a dimming film cutting device which comprises a cutting table and four supporting legs, the four supporting legs are fixedly connected to the four corners of the lower surface of the cutting table respectively, and a feeding device and a cutting device are arranged on the upper surface of the cutting table. According to the dimming film cutting device, the two ends of a dimming film are placed on the bases correspondingly, then the electromagnets are powered on, repulsive force is generated between the electromagnets and the sliding rods, the sliding rods are pushed to slide downwards along the sliding sleeves, then the pressing plates are pushed to move downwards to clamp the dimming film between the bases and the pressing plates, and then the guide rail bases are driven to move leftwards along the electric guide rails; and the second guide rail seat is driven to move leftwards on the electric guide rail to be matched with the length meter to determine the length, then the laser cutter is started, the sliding rail seat is driven to move front and back along the electric sliding rail frame, and the dimming film is cut.
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Description

Technical Field

[0001] The utility model relates to the technical field of dimming film production, in particular to a dimming film cutting device. Background Art

[0002] Smart film is an electronic light-control product with switchable states. It is usually used in bathrooms, offices and other areas that require specific privacy. However, in the actual production process of most smart films, the specifications of the smart films produced by different assembly lines are different, and operators are required to cut the smart films. The existing cutting process is mostly manual cutting with a cutting knife, which cannot guarantee the regularity of the cutting of the smart film. At the same time, the efficiency of manual cutting is relatively low.

[0003] For example, Chinese patent announcement No. CN218576350U discloses a cutting device for a dimming film. When in use, the dimming film is first pressed and fixed by a pressing mechanism, and then the lifting cylinder drives the right-angle mounting plate to move downward, so that the lower end of the cutting knife extends into the cutting groove, and at the same time, the cutting motor drives the driving gear to rotate, and the driving gear drives the transmission gear to rotate, and the transmission gear drives the cutting knife to rotate, and then the driving motor drives the second screw rod to rotate, and the second screw rod drives the driving block to move along the direction of the sliding guide rail, and the driving block drives the cutting knife at the lower end to move at the same time, and the dimming film is cut through the cutting knife, and the pressing cylinder drives the pressing plate to move downward, so that the pressing rubber pad is pressed on the upper end of the dimming film, thereby relatively fixing the dimming film to prevent the dimming film from moving during the cutting process, resulting in the dimming film cutting position not being neat, and the pressing position of the pressing rubber pad is at one side edge of the cutting groove.

[0004] However, the cutting device of the dimming film in the above application still requires manual labor to pull the dimming film, which is inefficient and may cause wrinkles on the dimming film during the pulling process. Therefore, there are certain limitations.

[0005] Therefore, we urgently need to provide a dimming film cutting device. Utility Model Content

[0006] The purpose of the utility model is to provide a dimming film cutting device to solve the problem that the dimming film cutting device proposed in the above background technology still requires manpower to pull the dimming film, which is relatively inefficient and may cause wrinkles on the dimming film during the pulling process.

[0007] To achieve the above objectives, the utility model provides the following technical solutions: a dimming film cutting device, comprising a cutting table and supporting legs, wherein the four supporting legs are respectively fixedly connected to the four corners of the lower surface of the cutting table, and the upper surface of the cutting table is provided with a loading device and a cutting device.

[0008] The feeding device comprises a feeding unit and a smoothing unit.

[0009] The feeding unit comprises an electric guide rail, a guide rail seat, and a clamping assembly. The electric guide rail is installed at the front end of the upper surface of the cutting table, the guide rail seat is slidably connected to the electric guide rail, and the clamping assembly is installed on the inner side of the guide rail seat.

[0010] A further improvement is that the clamping assembly includes a base, a sliding sleeve, an electromagnet, an elastic rope, a sliding rod, and a pressure plate, the base is fixedly connected to the inner bottom of the guide rail seat, the sliding sleeve is installed on the inner side of the guide rail seat, the electromagnet is installed on the top wall of the sliding sleeve, the elastic rope is fixedly connected to the bottom center of the electromagnet, the sliding rod is fixedly connected to the bottom of the elastic rope, and the pressure plate is fixedly connected to the bottom of the sliding rod.

[0011] A further improvement is that the slide bar is made of magnetic material, and there are two groups of feeding units. The two groups of feeding units are symmetrically installed on the front and rear sides of the upper surface of the cutting table, and the two ends of the dimming film are placed on the base respectively. Then the electromagnet is energized to generate a repulsive force between the slide bar, pushing the slide bar to slide downward along the sliding sleeve, and then pushing the pressure plate to move downward to clamp the dimming film between the base and the pressure plate, and then driving the guide rail seat to move to the left along the electric guide rail, thereby realizing automatic pulling and feeding, and avoiding wrinkles in the dimming film caused by uneven manual pulling force.

[0012] A further improvement is that the smoothing unit includes a U-shaped frame, an electric lifting rod, a U-shaped seat, and a smoothing assembly, the U-shaped frame is installed at the top right end of the two electric guide rails, the electric lifting rod is installed at the top center of the U-shaped frame, the U-shaped seat is fixedly connected to the bottom of the electric lifting rod, and the smoothing assembly is installed inside the U-shaped seat.

[0013] A further improvement is that the smoothing assembly includes a rotating bearing, a rotating shaft, and a smoothing roller. The two rotating bearings are respectively installed at the front and rear ends of the U-shaped seat. The rotating shaft is rotatably connected to the inside of the rotating bearing, and the smoothing roller is fixedly connected to the outside of the rotating shaft. The electric lifting rod is started to drive the U-shaped seat to move downward, so that the smoothing roller moves down to contact the surface of the dimming film. While pulling the dimming film, the friction between it and the smoothing roller causes the rotating shaft inside the rotating bearing to rotate, thereby driving the smoothing roller to rotate and smooth the dimming film while pulling the feeding material to avoid wrinkles.

[0014] A further improvement is that the cutting device includes a second guide rail seat, an electric slide rail frame, a slide rail seat, and a laser cutter, the two second guide rail seats are respectively slidably connected to the electric guide rails, the electric slide rail frame is installed on the top of the second guide rail seat, the slide rail seat is slidably connected to the electric slide rail frame, and the laser cutter is installed on the left bottom of the slide rail seat.

[0015] A further improvement is that a controller is installed on the right side of the front of the cutting table, the loading device and the cutting device are electrically connected to the controller respectively, and a length gauge is plated and engraved on the middle of the upper surface of the cutting table. According to the actual required length of the dimming film, the second guide rail seat is driven to move left on the electric guide rail, and the length is determined in conjunction with the length gauge, and then the laser cutter is started, and then the slide rail seat is driven to move back and forth along the electric slide rail frame to cut the dimming film.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The dimming film cutting device places the two ends of the dimming film on the base respectively, and then energizes the electromagnet to generate repulsive force between the slide bar, pushing the slide bar to slide downward along the sliding sleeve, and then pushing the pressure plate to move downward to clamp the dimming film between the base and the pressure plate, and then drives the guide rail seat to move to the left along the electric guide rail, so as to realize automatic pulling and feeding, avoiding uneven manual pulling force that causes wrinkles in the dimming film.

[0018] 2. The dimming film cutting device starts the electric lifting rod to drive the U-shaped seat to move downward, so that the smoothing roller moves down to contact the surface of the dimming film. While pulling the dimming film, the friction between it and the smoothing roller causes the internal rotating shaft to rotate inside the rotating bearing, thereby driving the smoothing roller to rotate and smooth the dimming film while pulling the feeding material to avoid wrinkles. It can also adapt to dimming films of different thicknesses, thereby improving the application range of the device.

[0019] 3. The dimming film cutting device drives the second guide rail seat to move left on the electric guide rail, cooperates with the length gauge to determine the length, then starts the laser cutter, and then drives the slide rail seat to move forward and backward along the electric slide rail frame to cut the dimming film. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a front view structural schematic diagram of the utility model;

[0021] Figure 2 This is a schematic diagram of the split structure of the smoothing unit of the utility model from a side view;

[0022] Figure 3 This is an independent side view structural diagram of the cutting device of the utility model;

[0023] Figure 4 For the utility model Figure 1 Schematic diagram of the cross-sectional structure at point A in the middle.

[0024] In the figure: 1. cutting table; 2. supporting leg; 301. electric guide rail; 302. guide rail seat; 303. clamping assembly; 3031. base; 3032. sliding sleeve; 3033. electromagnet; 3034. elastic rope; 3035. sliding rod; 3036. pressing plate; 304. U-shaped frame; 305. electric lifting rod; 306. U-shaped seat; 307. smoothing assembly; 3071. rotating bearing; 3072. rotating shaft; 3073. smoothing roller; 401. second guide rail seat; 402. electric slide rail frame; 403. slide rail seat; 404. laser cutter; 5. controller. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0027] Embodiment 1:

[0028] A dimming film cutting device comprises a cutting table 1 and supporting legs 2. Four supporting legs 2 are respectively fixedly connected to four corners of the lower surface of the cutting table 1. A feeding device and a cutting device are arranged on the upper surface of the cutting table 1.

[0029] The feeding device comprises a feeding unit.

[0030] The loading unit includes an electric guide rail 301 , a guide rail seat 302 , and a clamping assembly 303 . The electric guide rail 301 is installed at the front end of the upper surface of the cutting table 1 , the guide rail seat 302 is slidably connected to the electric guide rail 301 , and the clamping assembly 303 is installed on the inner side of the guide rail seat 302 .

[0031] The clamping assembly 303 includes a base 3031, a sliding sleeve 3032, an electromagnet 3033, an elastic rope 3034, a sliding rod 3035, and a pressure plate 3036. The base 3031 is fixedly connected to the inner bottom of the guide rail seat 302, the sliding sleeve 3032 is installed on the inner side of the guide rail seat 302, the electromagnet 3033 is installed on the top wall of the sliding sleeve 3032, the elastic rope 3034 is fixedly connected to the bottom center of the electromagnet 3033, the sliding rod 3035 is fixedly connected to the bottom of the elastic rope 3034, and the pressure plate 3036 is fixedly connected to the bottom of the sliding rod 3035.

[0032] The slide bar 3035 is made of magnetic material. There are two groups of feeding units, which are symmetrically installed on the front and rear sides of the upper surface of the cutting table 1. The two ends of the dimming film are placed on the base 3031 respectively, and then the electromagnet 3033 is energized to generate a repulsive force between the slide bar 3035, pushing the slide bar 3035 to slide downward along the sliding sleeve 3032, and then pushing the pressure plate 3036 to move downward to clamp the dimming film between the base 3031 and the pressure plate 3036, and then driving the guide rail seat 302 to move to the left along the electric guide rail 301, thereby realizing automatic pulling and feeding, and avoiding wrinkles in the dimming film caused by uneven human pulling force.

[0033] The cutting device includes a second guide rail seat 401, an electric slide rail frame 402, a slide rail seat 403, and a laser cutter 404. The two second guide rail seats 401 are respectively slidably connected to the electric guide rails 301, the electric slide rail frame 402 is installed on the top of the second guide rail seat 401, the slide rail seat 403 is slidably connected to the electric slide rail frame 402, and the laser cutter 404 is installed on the left bottom of the slide rail seat 403.

[0034] A controller 5 is installed on the right side of the front of the cutting table 1. The feeding device and the cutting device are electrically connected to the controller 5 respectively. A length gauge is plated and engraved on the middle of the upper surface of the cutting table 1. According to the actual required length of the dimming film, the second guide rail seat 401 is driven to move left on the electric guide rail 301, and the length is determined in conjunction with the length gauge. Then the laser cutter 404 is started, and then the slide rail seat 403 is driven to move back and forth along the electric slide rail frame 402 to cut the dimming film.

[0035] Embodiment 2:

[0036] On the basis of Example 1, the loading device includes a smoothing unit, which includes a U-shaped frame 304, an electric lifting rod 305, a U-shaped seat 306, and a smoothing assembly 307. The U-shaped frame 304 is installed at the top right end of the two electric guide rails 301, the electric lifting rod 305 is installed at the top center of the U-shaped frame 304, the U-shaped seat 306 is fixedly connected to the bottom of the electric lifting rod 305, and the smoothing assembly 307 is installed inside the U-shaped seat 306.

[0037] The smoothing assembly 307 includes a rotating bearing 3071, a rotating shaft 3072, and a smoothing roller 3073. The two rotating bearings 3071 are respectively installed at the front and rear ends of the U-shaped seat 306. The rotating shaft 3072 is rotatably connected to the inside of the rotating bearing 3071, and the smoothing roller 3073 is fixedly connected to the outside of the rotating shaft 3072.

[0038] The electric lifting rod 305 is started to drive the U-shaped seat 306 to move downward, so that the smoothing roller 3073 moves down to contact the surface of the dimming film. While pulling the dimming film, the friction between it and the smoothing roller 3073 causes the internal rotating shaft 3072 to rotate inside the rotating bearing 3071, thereby driving the smoothing roller 3073 to rotate and smooth the dimming film while pulling the feeding material to avoid wrinkles.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A dimming film cutting device, comprising a cutting table (1) and supporting legs (2), wherein four supporting legs (2) are respectively fixedly connected to four corners of the lower surface of the cutting table (1), characterized in that: The upper surface of the cutting table (1) is provided with a feeding device and a cutting device; The feeding device comprises a feeding unit and a smoothing unit; The loading unit comprises an electric guide rail (301), a guide rail seat (302), and a clamping assembly (303); the electric guide rail (301) is mounted on the front end of the upper surface of the cutting table (1); the guide rail seat (302) is slidably connected to the electric guide rail (301); and the clamping assembly (303) is mounted on the inner side of the guide rail seat (302).

2. The device for cutting a dimming film according to claim 1, characterized in that: The clamping assembly (303) comprises a base (3031), a sliding sleeve (3032), an electromagnet (3033), an elastic rope (3034), a sliding rod (3035), and a pressing plate (3036); the base (3031) is fixedly connected to the inner bottom of the guide rail seat (302); the sliding sleeve (3032) is installed on the inner side of the guide rail seat (302); the electromagnet (3033) is installed on the top wall of the sliding sleeve (3032); the elastic rope (3034) is fixedly connected to the bottom center of the electromagnet (3033); the sliding rod (3035) is fixedly connected to the bottom of the elastic rope (3034); and the pressing plate (3036) is fixedly connected to the bottom of the sliding rod (3035).

3. The device for cutting a dimming film according to claim 2, characterized in that: The sliding rod (3035) is made of magnetic material. There are two groups of loading units, and the two groups of loading units are symmetrically installed on the front and rear sides of the upper surface of the cutting table (1).

4. The device for cutting a dimming film according to claim 3, characterized in that: The smoothing unit comprises a U-shaped frame (304), an electric lifting rod (305), a U-shaped seat (306), and a smoothing assembly (307); the U-shaped frame (304) is installed at the top right end of two electric guide rails (301); the electric lifting rod (305) is installed at the top center of the U-shaped frame (304); the U-shaped seat (306) is fixedly connected to the bottom of the electric lifting rod (305); and the smoothing assembly (307) is installed inside the U-shaped seat (306).

5. The device for cutting a dimming film according to claim 4, characterized in that: The smoothing component (307) includes a rotating bearing (3071), a rotating shaft (3072), and a smoothing roller (3073). The two rotating bearings (3071) are respectively installed at the front and rear ends of the U-shaped seat (306). The rotating shaft (3072) is rotatably connected to the inside of the rotating bearing (3071), and the smoothing roller (3073) is fixedly connected to the outside of the rotating shaft (3072).

6. The device for cutting a dimming film according to claim 1, characterized in that: The cutting device comprises a second guide rail seat (401), an electric slide rail frame (402), a slide rail seat (403), and a laser cutter (404); the two second guide rail seats (401) are respectively slidably connected to the electric guide rail (301); the electric slide rail frame (402) is installed on the top of the second guide rail seat (401); the slide rail seat (403) is slidably connected to the electric slide rail frame (402); and the laser cutter (404) is installed on the left bottom of the slide rail seat (403).

7. The device for cutting a dimming film according to claim 1, characterized in that: A controller (5) is installed on the right side of the front of the cutting table (1); the feeding device and the cutting device are electrically connected to the controller (5) respectively; and a length gauge is plated and engraved in the middle of the upper surface of the cutting table (1).