Intelligent welding device

Abstract

The utility model discloses an intelligent welding device which comprises a base, a box body is fixedly connected to the upper surface of the base, a first electric telescopic rod is fixedly connected to the middle position of the lower surface in the box body, a containing table is fixedly connected to the telescopic end of the first electric telescopic rod, and a mechanical arm is installed on the upper surface in the box body. A welding gun is arranged at the output end of the mechanical arm, fixing shells are fixedly connected to the inner walls of the left side and the right side of the box correspondingly, clamping mechanisms are arranged in the fixing shells, an air suction pump is fixedly connected to the upper surface of the box, an air suction pipe is connected to an air suction opening in the lower surface of the air suction pump, and one end of the air suction pipe communicates with a ventilation pipe. A plurality of air suction heads are arranged on the lower surface of the ventilation pipe, an exhaust port in the upper surface of the air suction pump is connected with an exhaust pipe, and a door plate is hinged to the front surface of the box body. The welding piece overturning device has the advantages that practicability is high, welding slag splashing can be avoided, smoke can be sucked, and a welding piece can be overturned conveniently.

Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to an intelligent welding device. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasonic waves. In addition to being used in factories, welding can also be performed in a variety of environments, such as outdoors, underwater and in space.

[0003] At present, welding slag often splashes during welding, causing injuries to workers, and smoke is generated during welding, causing harm to the workers' health. At the same time, the existing welding device can only weld one side of the weldment. When the other side needs to be welded, it is inconvenient to flip the weldment.

[0004] Therefore, it is necessary to design an intelligent welding device with strong practicality. Utility Model Content

[0005] The purpose of the utility model is to provide an intelligent welding device to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: an intelligent welding device, comprising a base, the upper surface of the base is fixedly connected to a box body, a first electric telescopic rod is fixedly connected at a middle position of the lower surface of the box body, the telescopic end of the first electric telescopic rod is fixedly connected to a placing table, a mechanical arm is installed on the inner upper surface of the box body, a welding gun is arranged at the output end of the mechanical arm, a fixed shell is fixedly connected to the inner walls on the left and right sides of the box body, a clamping mechanism is arranged in the fixed shell body, an air pump is fixedly connected to the upper surface of the box body, an air suction port on the lower surface of the air suction pump is connected to one end of an air suction pipe, the other end of the air suction pipe extends into the wall of the box body and is connected to a ventilation pipe, a plurality of air suction heads are arranged on the lower surface of the ventilation pipe, one end of the air suction head extends into the box body, the exhaust port on the upper surface of the air suction pump is connected to the exhaust pipe, a door panel is hinged on the front surface of the box body, an observation window is arranged on the door panel, and a controller is arranged on the right side of the box body.

[0007] According to the above technical solution, the clamping mechanism includes a rotating disk, one side of the rotating disk is fixedly connected to a limiting slip ring, the inner wall of the fixed shell is provided with an annular limiting groove for the limiting slip ring to slide, the rotating disk is fixedly connected to a second electric telescopic rod, one end of the second electric telescopic rod extends out of the fixed shell through a bearing, the telescopic end of the second electric telescopic rod is fixedly connected to a clamping plate, the inner upper surface of the fixed shell is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to one end of a driving shaft, the other end of the driving shaft is fixedly connected to a gear, and the rotating disk is fixedly connected to an annular rack meshing with the gear.

[0008] According to the above technical solution, a first anti-slip rubber pad is provided on the clamping plate.

[0009] According to the above technical solution, slots are provided at the left and right positions of the lower surface of the base, and third electric telescopic rods are fixedly connected at the front and rear positions of the upper surface of the slots. The telescopic ends of the two third electric telescopic rods are commonly connected to a movable plate, and universal wheels are provided at the front and rear positions of the lower surface of the movable plate. Limiting blocks are fixedly connected to the front and rear side surfaces of the movable plate, and a limiting groove for the limiting block to slide is provided on the inner wall of the slot.

[0010] According to the above technical solution, a second anti-skid rubber pad is provided on the lower surface of the base, and an opening communicating with the groove is provided on the second anti-skid rubber pad.

[0011] Compared with the prior art, the beneficial effects achieved by the utility model are as follows: the utility model can form a relatively closed space through the arrangement of the box body and the door panel, thereby preventing the splashing of welding slag during the welding process from causing injuries to the workers; the arrangement of the observation window on the door panel makes it convenient to observe the situation inside the box; the arrangement of the clamping mechanism can realize the clamping of the welded parts, and at the same time, the welded parts can be turned over when it is necessary to turn over the welding, which is more convenient; the cooperation between the vacuum pump, the vacuum pipe, the ventilation pipe, the vacuum head and the exhaust pipe can remove the smoke generated during the welding process, thereby preventing harm to the workers' bodies; the utility model can facilitate the welding operations of the workers, and is safer and more intelligent. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0014] Figure 2 It is a schematic diagram of the main cross-sectional structure of the utility model;

[0015] Figure 3 yes Figure 2 The enlarged structural diagram of the middle A part;

[0016] Figure 4 It is a left side cross-sectional structural schematic diagram of the base of the utility model;

[0017] In the figure: 1-base, 2-box, 3-first electric telescopic rod, 4-placing table, 5-mechanical arm, 6-welding gun, 7-fixed shell, 8-vacuum pump, 9-vacuum pipe, 10-ventilation pipe, 11-vacuum head, 12-exhaust pipe, 13-door panel, 14-observation window, 15-controller, 16-rotating disk, 17-limiting slip ring, 18-annular limiting groove, 19-second electric telescopic rod, 20-bearing, 21-clamping plate, 22-drive motor, 23-drive shaft, 24-gear, 25-annular rack, 26-first anti-slip rubber pad, 27-slot, 28-third electric telescopic rod, 29-movable plate, 30-universal wheel, 31-limiting block, 32-limiting groove, 33-second anti-slip rubber pad, 34-opening. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-4The utility model provides a technical solution: an intelligent welding device, including a base 1, the upper surface of the base 1 is fixedly connected with a box body 2, a first electric telescopic rod 3 is fixedly connected at the middle position of the lower surface of the box body 2, the telescopic end of the first electric telescopic rod 3 is fixedly connected with a placement table 4, through the setting of the first electric telescopic rod 3, the placement table 4 can be driven to move up and down, a mechanical arm 5 is installed on the inner upper surface of the box body 2, and a welding gun 6 is arranged at the output end of the mechanical arm 5. Through the setting of the mechanical arm 5, the movement of the welding gun 6 can be realized to realize the welding operation, and the inner walls on both sides of the box body 2 are fixedly connected with a fixed shell 7, and a clamping mechanism is arranged in the fixed shell 7. Through the setting of the clamping mechanism, the clamping of the welded part can be realized, and the welded part can be turned over when it is necessary to turn over the welding, which is more convenient, and an air pump 8 is fixedly connected to the upper surface of the box body 2, and the air suction port on the lower surface of the air pump 8 One end of the exhaust pipe 9 is connected, and the other end of the exhaust pipe 9 extends into the wall of the box body 2 and is connected to the ventilation pipe 10. The lower surface of the ventilation pipe 10 is provided with a plurality of exhaust heads 11, and one end of the exhaust head 11 extends into the box body 2. The exhaust port on the upper surface of the exhaust pump 8 is connected with an exhaust pipe 12. Through the cooperation between the exhaust pump 8, the exhaust pipe 9, the ventilation pipe 10, the exhaust head 11 and the exhaust pipe 12, the fume generated during the welding process can be extracted to avoid harm to the workers' bodies. The front surface of the box body 2 is hinged with a door panel 13. Through the arrangement of the box body 2 and the door panel 13, a relatively closed space can be formed to avoid welding slag splashing during welding and causing injuries to the workers. The door panel 13 is provided with an observation window 14. Through the arrangement of the observation window 14 on the door panel 13, it is convenient to observe the situation in the box body 2. The right side of the box body 2 is provided with a controller 15, and the device can be controlled by the arrangement of the controller 15;

[0020] The clamping mechanism includes a rotating disk 16, one side of the rotating disk 16 is fixedly connected to a limiting slip ring 17, the inner wall of the fixed housing 7 is provided with an annular limiting groove 18 for the limiting slip ring 17 to slide, the rotating disk 16 is fixedly connected to a second electric telescopic rod 19, one end of the second electric telescopic rod 19 extends out of the fixed housing 7 through a bearing 20, the telescopic end of the second electric telescopic rod 19 is fixedly connected to a clamping plate 21, the inner upper surface of the fixed housing 7 is fixedly connected to a driving motor 22, the output end of the driving motor 22 is fixedly connected to one end of a driving shaft 23, the other end of the driving shaft 23 is fixedly connected to a gear 24, and the rotating disk 16 is fixedly connected to the fixed housing 7. The annular rack 25 meshing with the gear 24 is fixedly connected. Through the setting of the clamping mechanism, the second electric telescopic rod 19 can be started when the weld is clamped, and the telescopic end of the second electric telescopic rod 19 drives the clamping plate 21 to move, so that the weld can be clamped and fixed. When it is necessary to weld the other side of the weld, the driving motor 22 can be started, and the output end of the driving motor 22 drives the gear 24 to move through the driving shaft 23. The gear 24 is meshed with the annular rack 25 on the rotating disk 16, and then the rotating disk 16 is rotated under the cooperation of the limiting slip ring 17 and the annular limiting groove 18, so that the weld is turned over by the second electric telescopic rod 19;

[0021] The clamping plate 21 is provided with a first anti-skid rubber pad 26, and the first anti-skid rubber pad 26 can enhance the friction between the clamping plate 21 and the welded part, thereby improving the stability.

[0022] The left and right positions of the lower surface of the base 1 are both provided with slots 27, and the front and rear positions of the upper surface of the inner groove 27 are both fixedly connected with third electric telescopic rods 28, and the telescopic ends of the two third electric telescopic rods 28 are commonly connected with a moving plate 29, and universal wheels 30 are both provided at the front and rear positions of the lower surface of the moving plate 29, and the front and rear side surfaces of the moving plate 29 are both fixedly connected with limiting blocks 31, and the inner wall of the slot 27 is provided with limiting grooves 32 for the limiting blocks 31 to slide. When movement is required, the third electric telescopic rod 28 can be started, and the telescopic end of the third electric telescopic rod 28 drives the moving plate 29 to move in the slot 27, and the movement of the moving plate 29 can move the universal wheels 30 out of the base 1, thereby facilitating the movement of the device, and having higher flexibility. When movement is not required, the universal wheels 30 can be retracted into the slot 27, and the base 1 is in direct contact with the placement surface, and has higher stability, wherein the setting of the limiting blocks 31 and the limiting grooves 32 can limit the movement of the moving plate 29;

[0023] A second anti-skid rubber pad 33 is disposed on the lower surface of the base 1 . An opening 34 communicating with the slot 27 is disposed on the second anti-skid rubber pad 33 . The friction between the base 1 and the placement surface can be enhanced by disposing the second anti-skid rubber pad 33 .

[0024] Working principle: When the utility model is in use, the welded part can be placed on the placement table 4, and then the second electric telescopic rod 19 in the clamping mechanism is started, and the telescopic end of the second electric telescopic rod 19 drives the clamping plate 21 to move, so that the welded part can be clamped and fixed, so that the welding operation can be realized through the mechanical arm 5 and the welding gun 6. When it is necessary to weld the other side of the welded part, the first electric telescopic rod 3 can be started, so that the placement table 4 can be moved downward, and then the driving motor 22 is started, and the output end of the driving motor 22 drives the gear 24 to move through the driving shaft 23, and the gear 24 is meshed and connected with the annular rack 25 on the rotating disk 16, and then the rotating disk 16 is rotated under the cooperation of the limiting slip ring 17 and the annular limiting groove 18, so that the welded part is driven to flip through the second electric telescopic rod 19. It is relatively convenient. Through the arrangement of the box body 2 and the door panel 13, a relatively closed space can be formed to avoid injuries to workers caused by splashing welding slag during welding. Through the arrangement of the observation window 14 on the door panel 13, it is convenient to observe the situation in the box body 2. Through the cooperation between the vacuum pump 8, the vacuum pipe 9, the ventilation pipe 10, the vacuum head 11 and the exhaust pipe 12, the smoke generated during the welding process can be extracted to avoid harm to the workers' bodies. When it is necessary to move, the third electric telescopic rod 28 can be started, and the telescopic end of the third electric telescopic rod 28 drives the moving plate 29 to move in the slot 27. The movement of the moving plate 29 can move the universal wheel 30 out of the base 1, thereby facilitating the movement of the device with higher flexibility. When it is not necessary to move, the universal wheel 30 can be retracted into the slot 27. The base 1 is in direct contact with the placement surface and has higher stability.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An intelligent welding device, comprising a base (1), Features: The upper surface of the base (1) is fixedly connected to a box body (2), a first electric telescopic rod (3) is fixedly connected to the middle position of the inner lower surface of the box body (2), the telescopic end of the first electric telescopic rod (3) is fixedly connected to a placement table (4), a mechanical arm (5) is installed on the inner upper surface of the box body (2), a welding gun (6) is arranged at the output end of the mechanical arm (5), a fixed shell (7) is fixedly connected to the inner walls on both sides of the box body (2), a clamping mechanism is arranged in the fixed shell (7), and an air pump (8) is fixedly connected to the upper surface of the box body (2). The suction port on the lower surface of the suction pump (8) is connected to one end of an suction pipe (9), the other end of the suction pipe (9) extends into the wall of the box (2) and is connected to a ventilation pipe (10), a plurality of suction heads (11) are provided on the lower surface of the ventilation pipe (10), one end of the suction head (11) extends into the box (2), the exhaust port on the upper surface of the suction pump (8) is connected to an exhaust pipe (12), a door panel (13) is hinged on the front surface of the box (2), an observation window (14) is provided on the door panel (13), and a controller (15) is provided on the right side of the box (2).

2. An intelligent welding device according to claim 1, Features: The clamping mechanism comprises a rotating disk (16), a side surface of the rotating disk (16) is fixedly connected to a limit slip ring (17), an inner wall of the fixed housing (7) is provided with an annular limit groove (18) for the limit slip ring (17) to slide, a second electric telescopic rod (19) is fixedly connected to the rotating disk (16), one end of the second electric telescopic rod (19) extends out of the fixed housing (7) through a bearing (20), the telescopic end of the second electric telescopic rod (19) is fixedly connected to a clamping plate (21), an inner upper surface of the fixed housing (7) is fixedly connected to a driving motor (22), an output end of the driving motor (22) is fixedly connected to one end of a driving shaft (23), the other end of the driving shaft (23) is fixedly connected to a gear (24), and an annular rack (25) meshingly connected to the gear (24) is fixedly connected to the rotating disk (16).

3. An intelligent welding device according to claim 2, Features: The clamping plate (21) is provided with a first anti-slip rubber pad (26).

4. The intelligent welding device according to claim 1, Features: The base (1) is provided with slots (27) at left and right positions on the lower surface, third electric telescopic rods (28) are fixedly connected at front and rear positions on the upper surface of the slots (27), telescopic ends of the two third electric telescopic rods (28) are commonly connected to a moving plate (29), universal wheels (30) are provided at front and rear positions on the lower surface of the moving plate (29), and limit blocks (31) are fixedly connected to the front and rear side surfaces of the moving plate (29), and a limit groove (32) for the limit block (31) to slide is provided on the inner wall of the slots (27).

5. An intelligent welding device according to claim 4, Features: A second anti-skid rubber pad (33) is provided on the lower surface of the base (1), and an opening (34) communicating with the slot (27) is provided on the second anti-skid rubber pad (33).

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