Anti-deformation device for welding of thin-wall aluminum box body

By using clamping components of electric telescopic rods and sliders in thin-wall aluminum box welding anti-deformation device, and cooling components of DC pumps and atomizers, the clamping instability and heat during thin-wall aluminum box welding is solved. The deformation problem has achieved stable welding and rapid cooling.

CN222154374UActive Publication Date: 2024-12-13NORTH AXIS (LUOYANG) TECH CO LTD
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Patent Information

Application Number
CN202420788979.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-13
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

Thin-walled aluminum box is prone to unstable sliding clamping left and right during welding, resulting in unstable shape and thermal deformation, and existing equipment cannot cool down quickly.

Method used

A thin-wall aluminum box welding and anti-deformation device including clamping assembly and cooling assembly is designed. The combined structure of electric telescopic rod and slider is used to achieve stable clamping of the box, and uses a DC pump, atomizer and spraying. The head cools down quickly.

Benefits of technology

The stable welding and rapid cooling of the box are achieved, the thermal deformation at the welding is avoided, and the stability and efficiency of the welding process are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding deformation prevention, and discloses a thin-wall aluminum box welding deformation prevention device which comprises a welding box body, a top plate is fixedly installed on the top of the welding box body, a controller body is fixedly installed on the outer wall of the welding box body, and a welder body is fixedly installed on the inner wall of the welding box body. Through the design of a third sliding block, when the box body is placed on the top of a placing plate, a controller body is operated to control an electric telescopic rod, and the telescopic end of the electric telescopic rod can drive a second sliding block to contract and slide; sliding blocks III, which are symmetrical by taking the sliding block II as a center, are driven by the sliding block II to relatively contract along the direction of the sliding groove I, so that the two sliding blocks III can drive two clamping block main bodies to relatively clamp and fix the outer wall of the box body when the two sliding blocks III contract; and therefore, the welding device main body is more stable when the welding device main body is used for welding the box body.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding anti-deformation, in particular to a thin-wall aluminum box welding anti-deformation device. Background Art

[0002] Thin-walled aluminum cabinets are usually made of aluminum plates or aluminum profiles through welding, riveting or other connection methods. Due to the good strength and corrosion resistance of aluminum, thin-walled aluminum cabinets are widely used in aerospace, automobiles, electronic equipment, instrumentation and other fields.

[0003] The existing thin-walled aluminum box will slide left and right and the clamping will be unstable during welding, which will cause the thin-walled aluminum box to not maintain its position and shape. At the same time, the existing equipment is also unable to quickly cool the thin-walled aluminum box, which will cause thermal deformation at the welding point of the thin-walled aluminum box. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a device for welding anti-deformation of a thin-walled aluminum box, which has the advantages of stable clamping and welding anti-deformation, and solves the problems raised by the above-mentioned background technology.

[0005] The utility model provides the following technical solution: a thin-walled aluminum box welding anti-deformation device, comprising a welding box main body, a top plate is fixedly installed on the top of the welding box main body, a controller main body is fixedly installed on the outer wall of the welding box main body, a welder main body is fixedly installed on the inner wall of the welding box main body, a placement plate is fixedly installed on the inner wall of the welding box main body, a clamping assembly is provided on the top of the placement plate, and a water tank is fixedly installed on the outer wall of the welding box main body.

[0006] As a preferred technical solution of the utility model, a cooling component is provided on the top of the top plate, and a motor is provided on the top of the top plate. A threaded rod is fixedly sleeved on the outer edge of the power output shaft of the motor, and a slider is rotatably connected to the outer wall of the threaded rod.

[0007] As a preferred technical solution of the utility model, the clamping assembly includes an electric telescopic rod, the telescopic end of the electric telescopic rod is fixedly sleeved with a slider 2, the top of the placement plate is fixedly installed with a trapezoidal mounting block, the inner wall of the trapezoidal mounting block is provided with a square groove, the inner wall of the square groove is provided with a slide groove 1, the inner wall of the square groove is slidably sleeved with a slider 3, and the outer wall of the slider 3 is provided with a slide groove 2.

[0008] As a preferred technical solution of the utility model, the outer wall of the slider three is threadedly connected to the clamping block body, the electric telescopic rod is electrically connected to the controller body, the outer wall of the trapezoidal mounting block is provided with a circular hole, and the inner wall of the circular hole is slidably sleeved with the outer wall of the telescopic end of the electric telescopic rod, the outer wall of the slider two is slidably sleeved with the inner wall of the slide groove two, the outer wall of the slider three is slidably sleeved with the inner wall of the slide groove one, there are two sliders three and the clamping block body, and each slider three and the clamping block body are a group symmetrical with slider two as the center.

[0009] As a preferred technical solution of the utility model, the cooling component includes a DC pump, one end of a connecting pipe is fixedly installed on the top of the DC pump, an atomizer is fixedly installed on the other end of the connecting pipe, one end of a water pipe is fixedly installed on the outer wall of the atomizer, and a connector body is fixedly installed on the other end of the water pipe.

[0010] As a preferred technical solution of the utility model, a spray head body is fixedly installed on the outer wall of the connector body, the DC pump and the atomizer are electrically connected to the controller body respectively, the number of the connector body and the spray head body is the same as the number of threaded rods, and each connector body, the spray head body and the threaded rod are grouped together and are respectively arranged around the placement plate.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. The thin-walled aluminum box welding anti-deformation device, through the design of the slider three, when the box is placed on the top of the placement plate, by operating the controller body, the controller body will control the electric telescopic rod, so that the telescopic end of the electric telescopic rod will drive the slider two to shrink and slide, so that the slider three symmetrical with the slider two as the center will shrink relatively along the direction of the slide groove one under the drive of the slider two, so that the two sliders three will drive the two clamping block bodies to clamp and fix the outer wall of the box relatively when shrinking, so that the welding device body is more stable when welding the box.

[0013] 2. The thin-walled aluminum box welding anti-deformation device, through the design of the sprinkler head body, after the box welding is completed, by operating the controller body, the motor will drive the threaded rod to rotate, so that the threaded rod will drive the slider to move up and down, so that the threaded rods arranged around the placement plate will drive the corresponding slider and the sprinkler head body to move up and down to a suitable position, and then the controller body will control the DC pump, so that the DC pump will pump water in the water tank to the atomizer through the connecting pipe, so that the atomizer will convert the water into atomized water, and the atomized water will be transported to the sprinkler head body through the water pipe, so that the sprinkler head body arranged around the placement plate will spray the surface of the welded box to quickly cool it down, thereby avoiding the phenomenon of thermal deformation of the box after welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the main structure of the welding box of the utility model;

[0017] Figure 4 This is a schematic diagram of the main structure of the welding device of the utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the clamping assembly of the utility model;

[0019] Figure 6 This is a schematic diagram of the cooling component structure of the utility model;

[0020] Figure 7 For this utility model Figure 6 Enlarged structural diagram at A in the middle.

[0021] In the figure: 1. welding box body; 2. top plate; 3. controller body; 4. welding machine body; 5. placement plate; 6. clamping assembly; 7. water tank; 8. cooling assembly; 9. motor; 10. threaded rod; 11. slider 1;

[0022] 601, electric telescopic rod; 602, slider 2; 603, trapezoidal mounting block; 604, square slot; 605, slide slot 1; 606, slider 3; 607, slide slot 2; 608, clamping block body;

[0023] 801, DC pump; 802, connecting pipe; 803, atomizer; 804, water pipe; 805, connecting head body; 806, spray head body. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-7 A thin-walled aluminum box welding anti-deformation device comprises a welding box body 1, a top plate 2 is fixedly installed on the top of the welding box body 1, a controller body 3 is fixedly installed on the outer wall of the welding box body 1, a welder body 4 is fixedly installed on the inner wall of the welding box body 1, a placement plate 5 is fixedly installed on the inner wall of the welding box body 1, a clamping assembly 6 is provided on the top of the placement plate 5, and a water tank 7 is fixedly installed on the outer wall of the welding box body 1;

[0026] In the above structure, by setting the clamping assembly 6, the box is placed on the top of the placement plate 5, and then by operating the controller body 3, the controller body 3 will control the clamping assembly 6, so that the clamping assembly 6 will clamp and fix the four sides of the box, thereby avoiding the shaking and instability of the equipment welding device body 4 when welding the box.

[0027] In a preferred embodiment, a cooling assembly 8 is provided on the top of the top plate 2, a motor 9 is provided on the top of the top plate 2, a threaded rod 10 is fixedly sleeved on the outer edge of the power output shaft of the motor 9, and a slider 11 is rotatably connected to the outer wall of the threaded rod 10;

[0028] In the above structure, by setting the cooling component 8, when the box body is completed welding, by operating the controller body 3, the controller body 3 will control the cooling component 8, so that the cooling component 8 will extract water from the water tank 7 and then convert it into atomization, thereby spraying the box body, so that the surface welding temperature of the box body will be quickly cooled, thereby avoiding the problem of thermal deformation at the welding point of the box body.

[0029] In a preferred embodiment, the clamping assembly 6 includes an electric telescopic rod 601, the telescopic end of the electric telescopic rod 601 is fixedly sleeved with a slider 2 602, the top of the placement plate 5 is fixedly installed with a trapezoidal mounting block 603, the inner wall of the trapezoidal mounting block 603 is provided with a square groove 604, the inner wall of the square groove 604 is provided with a slide groove 1 605, the inner wall of the square groove 604 is slidably sleeved with a slider 3 606, and the outer wall of the slider 3 606 is provided with a slide groove 2 607.

[0030] In a preferred embodiment, the outer wall of the slider 3 606 is threadedly connected with the clamping block body 608, the electric telescopic rod 601 is electrically connected to the controller body 3, the outer wall of the trapezoidal mounting block 603 is provided with a circular hole, and the inner wall of the circular hole is slidably sleeved with the outer wall of the telescopic end of the electric telescopic rod 601, the outer wall of the slider 2 602 is slidably sleeved with the inner wall of the slide groove 2 607, the outer wall of the slider 3 606 is slidably sleeved with the inner wall of the slide groove 1 605, the number of the slider 3 606 and the clamping block body 608 is two, and each slider 3 606 and the clamping block body 608 are a group symmetrical with the slider 2 602 as the center;

[0031] In the above structure, by setting the slider three 606, when the box is placed on the top of the placement plate 5, by operating the controller body 3, the controller body 3 will control the electric telescopic rod 601, so that the telescopic end of the electric telescopic rod 601 will drive the slider two 602 to retract and slide, so that the slider three 606 symmetrical with the slider two 602 as the center will be relatively retracted along the direction of the slide groove one 605 under the drive of the slider two 602, so that the two sliders three 606 will drive the two clamping block bodies 608 to relatively clamp and fix the outer wall of the box when shrinking, so that the welding device body 4 is more stable when welding the box.

[0032] In a preferred embodiment, the cooling component 8 includes a DC pump 801, one end of a connecting pipe 802 is fixedly installed on the top of the DC pump 801, an atomizer 803 is fixedly installed on the other end of the connecting pipe 802, one end of a water pipe 804 is fixedly installed on the outer wall of the atomizer 803, and a connector body 805 is fixedly installed on the other end of the water pipe 804.

[0033] In a preferred embodiment, the outer wall of the connector body 805 is fixedly mounted with a spray head body 806, the DC pump 801 and the atomizer 803 are electrically connected to the controller body 3 respectively, the number of the connector body 805 and the spray head body 806 is the same as the number of the threaded rods 10, and each connector body 805, the spray head body 806 and the threaded rod 10 are set as a group and are respectively arranged around the placement plate 5;

[0034] In the above structure, by setting the spray head body 806, after the box body is welded, by operating the controller body 3, the motor 9 will drive the threaded rod 10 to rotate, so that the threaded rod 10 will drive the slider 11 to move up and down, so that the threaded rods 10 arranged around the placement plate 5 will drive the corresponding slider 11 and the spray head body 806 to move up and down to the appropriate position, and then the controller body 3 will control the DC pump 801, so that the DC pump 801 will pump the water in the water tank 7 to the atomizer 803 through the connecting pipe 802, so that the atomizer 803 will convert the water into atomized water, and the atomized water will be transported to the spray head body 806 through the water pipe 804, so that the spray head body 806 arranged around the placement plate 5 will spray the surface of the welded box body for rapid cooling, thereby avoiding the phenomenon of thermal deformation of the box body after welding.

[0035] Working principle: when the device is used, the box is first placed on the top of the placement plate 5, and then the controller body 3 is operated, so that the controller body 3 will control the electric telescopic rod 601, so that the telescopic end of the electric telescopic rod 601 will drive the slider 2 602 to shrink and slide, so that the slider 3 606 symmetrical with the slider 2 602 as the center will shrink relatively along the direction of the slide groove 1 605 under the drive of the slider 2 602, so that the two sliders 3 606 will drive the two clamping block bodies 608 to clamp and fix the outer wall of the box relative to each other when shrinking, and then when the box is welded, by operating the controller body 3, the motor 9 will drive the threaded rod 10 to rotate, so that the screw The threaded rod 10 will drive the slider 11 to move up and down, so that the threaded rods 10 set around the placement plate 5 will drive the corresponding slider 11 and the spray head body 806 to move up and down to the appropriate position, and then the controller body 3 will control the DC pump 801, so that the DC pump 801 will pump the water in the water tank 7 to the atomizer 803 through the connecting pipe 802, and the atomizer 803 will convert the water into atomized water, and the atomized water will be transported to the spray head body 806 through the water pipe 804, so that the spray head body 806 set around the placement plate 5 will spray the surface of the welded box to quickly cool it down, thereby avoiding the phenomenon of thermal deformation of the box after welding is completed.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A thin-walled aluminum box welding anti-deformation device, comprising a welding box body (1), characterized in that: A top plate (2) is fixedly mounted on the top of the welding box body (1), a controller body (3) is fixedly mounted on the outer wall of the welding box body (1), a welder body (4) is fixedly mounted on the inner wall of the welding box body (1), a placement plate (5) is fixedly mounted on the inner wall of the welding box body (1), a clamping assembly (6) is provided on the top of the placement plate (5), and a water tank (7) is fixedly mounted on the outer wall of the welding box body (1).

2. A thin-walled aluminum box welding anti-deformation device according to claim 1, characterized in that: A cooling component (8) is provided on the top of the top plate (2), and a motor (9) is provided on the top of the top plate (2). A threaded rod (10) is fixedly sleeved on the outer edge of the power output shaft of the motor (9), and a slider (11) is rotatably connected to the outer wall of the threaded rod (10).

3. The device for preventing deformation of thin-walled aluminum box welding according to claim 1, characterized in that: The clamping assembly (6) comprises an electric telescopic rod (601), the telescopic end of the electric telescopic rod (601) is fixedly sleeved with a second slide block (602), the top of the placement plate (5) is fixedly mounted with a trapezoidal mounting block (603), the inner wall of the trapezoidal mounting block (603) is provided with a square groove (604), the inner wall of the square groove (604) is provided with a first slide groove (605), the inner wall of the square groove (604) is slidably sleeved with a third slide block (606), and the outer wall of the third slide block (606) is provided with a second slide groove (607).

4. A thin-walled aluminum box welding anti-deformation device according to claim 3, characterized in that: The outer wall of the slider three (606) is threadedly connected to the clamping block body (608), the electric telescopic rod (601) is electrically connected to the controller body (3), the outer wall of the trapezoidal mounting block (603) is provided with a circular hole, and the inner wall of the circular hole is slidably connected to the outer wall of the telescopic end of the electric telescopic rod (601), the outer wall of the slider two (602) is slidably connected to the inner wall of the slide groove two (607), and the outer wall of the slider three (606) is slidably connected to the inner wall of the slide groove one (605), the number of the slider three (606) and the clamping block body (608) is two, and each slider three (606) and the clamping block body (608) form a group symmetrically with the slider two (602) as the center.

5. The device for preventing deformation of thin-walled aluminum box welding according to claim 2, characterized in that: The cooling component (8) comprises a DC pump (801), one end of a connecting pipe (802) is fixedly mounted on the top of the DC pump (801), an atomizer (803) is fixedly mounted on the other end of the connecting pipe (802), one end of a water pipe (804) is fixedly mounted on the outer wall of the atomizer (803), and a connector body (805) is fixedly mounted on the other end of the water pipe (804).

6. A thin-walled aluminum box welding anti-deformation device according to claim 5, characterized in that: A spray head body (806) is fixedly mounted on the outer wall of the connector body (805); the DC pump (801) and the atomizer (803) are electrically connected to the controller body (3) respectively; the number of the connector body (805) and the spray head body (806) is the same as the number of the threaded rods (10); and each connector body (805), the spray head body (806) and the threaded rod (10) are a group and are respectively arranged around the placement plate (5).