Protective device for automatic welding machine

By designing automatic welding machine protection devices, the welding area is covered with cylinders and gear systems, and combined with the cleaning mechanism driven by the fan and motor, the problems of sparks and residue splashing are solved, and the safety and cleaning efficiency of the welding process are improved.

CN222154390UActive Publication Date: 2024-12-13LIAONING YITONG MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202420911451.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-13
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

When welding with an automatic welding machine, sparks and residues will splash, posing safety hazards to the operator and the surrounding environment.

Method used

A protective device for automatic welding machine is designed, including a workbench and a protective cover. The gears and shaft are driven by the cylinder, and the protective cover is rotated to cover the welding area to avoid sparks and residues splashing, and the residues are transferred through the cleaning mechanism driven by the fan and motor. Blow out.

Benefits of technology

It effectively reduces safety hazards during welding, facilitates the cleaning of residues, and improves the safety and convenience of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a protective device for an automatic welding machine, and belongs to the technical field of automatic welding machines. The protective device for the automatic welding machine comprises a workbench, a protective cover and a protective mechanism, the protective mechanism comprises a mounting base, a rotating shaft, a fixing base, a gear, an air cylinder and a toothed plate, and the mounting base is fixedly connected to the top of the workbench; the rotating shaft is rotationally connected with the mounting seat; the fixed seat is fixedly connected with the protective cover, and the fixed seat is fixedly connected with the rotating shaft; the gear is fixedly connected with the outer wall of the rotating shaft; the air cylinder is fixedly connected to the outer side of the workbench. By starting the air cylinder, the telescopic end of the air cylinder drives the toothed plate to move, the toothed plate drives the gear to rotate, the gear drives the rotating shaft to rotate, the rotating shaft drives the fixing base to rotate, the fixing base drives the protective cover to rotate, the protective cover covers a welding area, and sparks and residues are prevented from splashing. And potential safety hazards are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic welding machines, in particular to a protective device for automatic welding machines. Background Art

[0002] An automatic welding machine is a device used to perform welding operations. It can automatically perform the welding process, improve efficiency and accuracy, and reduce dependence on operators. Automatic welding machines can use different welding methods, including arc welding, laser welding, plasma welding, etc. The selected welding method usually depends on the specific application and requirements. Automatic welding machines are equipped with advanced automation systems, including control systems, sensors and actuators. These systems work together to ensure the accuracy and stability of welding. Automatic welding machines control the movement of welding guns or welding heads through actuators to ensure the consistency of welds during the welding process. Actuators usually use precision motors or hydraulic systems. To ensure the stability of the workpiece during welding, automatic welding machines are usually equipped with workpiece clamping systems, which help prevent the workpiece from moving or deforming during welding. Automatic welding machines are widely used in manufacturing, especially in mass production or fields with high requirements for welding quality. The use of automatic welding machines can improve production efficiency, reduce labor costs, and improve the consistency and quality of welding.

[0003] When using an automatic welding machine for welding, sparks and residues will fly, causing harm to the operator and the surrounding environment, and posing a safety hazard. Therefore, we have proposed a protective device for an automatic welding machine to solve the above problem. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a protective device for an automatic welding machine that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model provides a protective device for an automatic welding machine, comprising

[0006] A workbench and a protective cover, wherein a protective mechanism is arranged between the workbench and the protective cover, and the protective mechanism comprises

[0007] A mounting seat, the mounting seat is fixedly connected to the top of the workbench;

[0008] A rotating shaft, the rotating shaft is rotatably connected to the mounting seat;

[0009] A fixing seat, wherein the fixing seat is fixedly connected to the protective cover, and the fixing seat is fixedly connected to the rotating shaft;

[0010] A gear, wherein the gear is fixedly connected to the outer wall of the rotating shaft;

[0011] A cylinder, wherein the cylinder is fixedly connected to the outside of the workbench;

[0012] A tooth plate is fixedly connected to the telescopic end of the cylinder, and the gear is meshedly connected to the tooth plate.

[0013] In a preferred solution, an observation window is provided on the front side of the protective cover.

[0014] In a preferred solution, a cleaning mechanism is provided on the protective cover, and the cleaning mechanism includes a fan and a slider, and the fan is installed inside the protective cover.

[0015] In a preferred solution, the air inlet of the fan is fixedly connected to an air inlet pipe, the air outlet of the fan is fixedly connected to an air outlet pipe, the air outlet pipe is fixedly connected to a delivery pipe, and the delivery pipe is fixedly connected to a wind scoop.

[0016] In a preferred solution, a plurality of wind scoops are provided, and the plurality of wind scoops are equidistantly arranged.

[0017] In a preferred solution, a motor is fixedly connected to the left side of the protective cover, a lead screw is fixedly connected to the output end of the motor, and a limit rod is fixedly connected between the inner walls of the protective cover.

[0018] In a preferred solution, two sliders are provided, one slider is threadedly connected to the screw rod, and the other slider is slidably connected to the limit rod, a fixed plate is fixedly connected between the two sliders, the fan is fixedly connected to the top of the fixed plate, and the air outlet duct passes through the fixed plate.

[0019] In a preferred solution, a feeding opening is provided on the top of the workbench, and two feeding openings are provided, and the two feeding openings are symmetrically arranged on the left and right.

[0020] In a preferred solution, a collecting box is fixedly connected to the bottom of the workbench, a collecting bin is slidably connected to the collecting box, the workbench is connected to the collecting bin through a discharge port, and a handle is fixedly connected to the front side of the collecting bin.

[0021] The utility model provides a protective device for an automatic welding machine, and its beneficial effects include:

[0022] 1. By starting the cylinder, the telescopic end of the cylinder drives the tooth plate to move, the tooth plate drives the gear to rotate, the gear drives the shaft to rotate, the shaft drives the fixed seat to rotate, the fixed seat drives the protective cover to rotate, the protective cover covers the welding area to avoid sparks and residue splashing, reducing safety hazards.

[0023] 2. By starting the fan and the motor, the wind passes through the air inlet pipe, the air outlet pipe and the conveying pipe, and is finally blown to the workbench by the wind bucket. The output end of the motor drives the screw to rotate. Under the restriction of the limit rod, the two sliders slide along the limit rod. The two sliders drive the fan to slide left and right through the fixed plate, and the residues on the workpiece and the workbench are blown out from the discharge port, which is convenient for cleaning the residues and subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 It is a three-dimensional diagram of the overall structure provided by the embodiment of the utility model;

[0026] Figure 2 The utility model embodiment provides Figure 1 A schematic diagram of the enlarged structure of the middle part A;

[0027] Figure 3 A schematic diagram of the cross-sectional structure of the protective cover provided in the embodiment of the utility model;

[0028] Figure 4 A schematic diagram of a portion of the cleaning mechanism provided in an embodiment of the utility model;

[0029] In the figure: 1. workbench; 2. protection mechanism; 201. mounting seat; 202. rotating shaft; 203. fixing seat; 204. gear; 205. cylinder; 206. tooth plate; 3. cleaning mechanism; 301. fan; 302. air inlet pipe; 303. air outlet pipe; 304. conveying pipe; 305. motor; 306. screw rod; 307. limit rod; 308. slider; 309. fixing plate; 310. discharge port; 311. wind bucket; 4. protection cover; 5. observation window; 6. collection box; 7. collection bin; 8. handle. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1-Figure 4 The utility model provides a technical solution: a protective device for an automatic welding machine, including a workbench 1 and a protective cover 4, a protective mechanism 2 is arranged between the workbench 1 and the protective cover 4, the protective mechanism 2 includes a mounting seat 201, a rotating shaft 202, a fixed seat 203, a gear 204, a cylinder 205 and a toothed plate 206, the mounting seat 201 is fixedly connected to the top of the workbench 1; the rotating shaft 202 is rotatably connected to the mounting seat 201; the fixed seat 203 is fixedly connected to the protective cover 4, and the fixed seat 203 is fixedly connected to the rotating shaft 202; the gear 204 is connected to the rotating shaft 2 02 outer wall is fixedly connected; cylinder 205 is fixedly connected to the outer side of workbench 1; tooth plate 206 is fixedly connected to the telescopic end of cylinder 205, gear 204 is meshed and connected with tooth plate 206, by starting cylinder 205, the telescopic end of cylinder 205 drives tooth plate 206 to move, tooth plate 206 drives gear 204 to rotate, gear 204 drives shaft 202 to rotate, shaft 202 drives fixed seat 203 to rotate, fixed seat 203 drives protective cover 4 to rotate, protective cover 4 covers the welding area to avoid sparks and residue splashing, reducing safety hazards;

[0032] In a preferred embodiment, an observation window 5 is provided on the front side of the protective cover 4, and the observation window 5 is used for the staff to observe the working conditions of the welding area and make timely judgments;

[0033] In a preferred embodiment, a cleaning mechanism 3 is provided on the protective cover 4, and the cleaning mechanism 3 includes a fan 301 and a slider 308, and the fan 301 is installed inside the protective cover 4, and the protective cover 4 is provided with air holes for the inlet and outlet of gas;

[0034] In a preferred embodiment, the air inlet of the fan 301 is fixedly connected to the air inlet pipe 302, the air outlet of the fan 301 is fixedly connected to the air outlet pipe 303, the air outlet pipe 303 is fixedly connected to the delivery pipe 304, the delivery pipe 304 is fixedly connected to the wind bucket 311, and a plurality of wind buckets 311 are provided, and the plurality of wind buckets 311 are equidistantly arranged, the left side of the protective cover 4 is fixedly connected to the motor 305, the output end of the motor 305 is fixedly connected to the screw rod 306, the inner wall of the protective cover 4 is fixedly connected to the limit rod 307, two sliders 308 are provided, one slider 308 is threadedly connected to the screw rod 306, and the other slider 308 is slidably connected to the limit rod 307, a fixed plate 309 is fixedly connected between the two sliders 308, and the fan 301 is fixedly connected to the fixed plate 309 The top of the workbench 1 is provided with an outlet 310, and two outlets 310 are provided. The two outlets 310 are symmetrically arranged. By starting the fan 301 and the motor 305, the wind passes through the air inlet 302, the air outlet 303 and the conveying pipe 304, and is finally blown to the workbench 1 by the wind bucket 311. The output end of the motor 305 drives the screw rod 306 to rotate. Under the restriction of the limit rod 307, the two sliders 308 slide along the limit rod 307. The two sliders 308 drive the fan 301 to slide left and right through the fixed plate 309, and the residues falling on the workpiece and the workbench 1 are blown out from the outlet 310, so as to facilitate the cleaning of the residues and facilitate subsequent use. The fan 301 and the motor 305 are electrically connected to the external power supply.

[0035] In a preferred embodiment, a collecting box 6 is fixedly connected to the bottom of the workbench 1, and a collecting bin 7 is slidably connected to the collecting box 6. The workbench 1 is connected to the collecting bin 7 through a discharge port 310. A handle 8 is fixedly connected to the front side of the collecting bin 7. The collecting box 6 and the collecting bin 7 are used to collect residues, and the residues fall into the collecting bin 7. When too much residue is collected in the collecting bin 7, the handle 8 is pulled to take out the collecting bin 7 and pour out the residue.

[0036] Specifically, the working process or working principle of the protective device for an automatic welding machine is as follows: before starting welding, start the cylinder 205, the telescopic end of the cylinder 205 drives the tooth plate 206 to move, the tooth plate 206 drives the gear 204 to rotate, the gear 204 drives the rotating shaft 202 to rotate, the rotating shaft 202 drives the fixed seat 203 to rotate, the fixed seat 203 drives the protective cover 4 to rotate, the protective cover 4 covers the welding area to avoid sparks and residue splashing, and reduces safety hazards.

[0037] After welding is completed, start the fan 301 and the motor 305, and the wind passes through the air inlet pipe 302, the air outlet pipe 303 and the conveying pipe 304, and is finally blown to the workbench 1 by the wind bucket 311. The output end of the motor 305 drives the screw rod 306 to rotate. Under the restriction of the limit rod 307, the two sliders 308 slide along the limit rod 307. The two sliders 308 drive the fan 301 to slide left and right through the fixed plate 309, and the residues on the workpiece and the workbench 1 are blown out from the discharge port 310, and the residues fall into the collection bin 7. When there is too much residue collected in the collection bin 7, pull the handle 8 to take out the collection bin 7 and pour out the residue.

Claims

1. A protective device for an automatic welding machine, characterized in that: The invention comprises a workbench (1) and a protective cover (4), wherein a protective mechanism (2) is arranged between the workbench (1) and the protective cover (4), and the protective mechanism (2) comprises A mounting seat (201), wherein the mounting seat (201) is fixedly connected to the top of the workbench (1); A rotating shaft (202), the rotating shaft (202) being rotatably connected to the mounting seat (201); A fixed seat (203), wherein the fixed seat (203) is fixedly connected to the protective cover (4), and the fixed seat (203) is fixedly connected to the rotating shaft (202); A gear (204), wherein the gear (204) is fixedly connected to the outer wall of the rotating shaft (202); A cylinder (205), wherein the cylinder (205) is fixedly connected to the outside of the workbench (1); A tooth plate (206) is fixedly connected to the telescopic end of the cylinder (205), and the gear (204) is meshingly connected to the tooth plate (206).

2. A protective device for an automatic welding machine according to claim 1, characterized in that: An observation window (5) is provided on the front side of the protective cover (4).

3. A protective device for an automatic welding machine according to claim 2, characterized in that: The protective cover (4) is provided with a cleaning mechanism (3), the cleaning mechanism (3) comprising a fan (301) and a slider (308), and the fan (301) is installed inside the protective cover (4).

4. A protective device for an automatic welding machine according to claim 3, characterized in that: The air inlet of the fan (301) is fixedly connected to an air inlet pipe (302), the air outlet of the fan (301) is fixedly connected to an air outlet pipe (303), the air outlet pipe (303) is fixedly connected to a delivery pipe (304), and the delivery pipe (304) is fixedly connected to a wind scoop (311).

5. A protective device for an automatic welding machine according to claim 4, characterized in that: A plurality of the wind scoops (311) are provided, and the plurality of the wind scoops (311) are arranged at equal distances.

6. A protective device for an automatic welding machine according to claim 5, characterized in that: A motor (305) is fixedly connected to the left side of the protective cover (4), a lead screw (306) is fixedly connected to the output end of the motor (305), and a limit rod (307) is fixedly connected between the inner walls of the protective cover (4).

7. A protective device for an automatic welding machine according to claim 6, characterized in that: Two sliders (308) are provided, one slider (308) is threadedly connected to the screw rod (306), and the other slider (308) is slidably connected to the limit rod (307), a fixing plate (309) is fixedly connected between the two sliders (308), the fan (301) is fixedly connected to the top of the fixing plate (309), and the air outlet pipe (303) passes through the fixing plate (309).

8. The protective device for an automatic welding machine according to claim 7, characterized in that: A material discharge opening (310) is provided on the top of the workbench (1), and two material discharge openings (310) are provided, and the two material discharge openings (310) are symmetrically arranged on the left and right.

9. A protective device for an automatic welding machine according to claim 8, characterized in that: The bottom of the workbench (1) is fixedly connected to a collection box (6), the collection box (6) is slidably connected to a collection bin (7), the workbench (1) is connected to the collection bin (7) via a feed opening (310), and the front side of the collection bin (7) is fixedly connected to a handle (8).