Pipe fitting welding tool

By designing pipe fitting welding tooling, the stable fixing and alignment of pipe fittings is achieved using structures such as fixing sheets, screws, springs and blocks, the welding error problem caused by manual operation is solved, the welding quality and efficiency are improved, and the practicality of the device is enhanced. and security.

CN222154515UActive Publication Date: 2024-12-13SHANGHAI TIP AUTOMOBILE PARTS CO LTD
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Patent Information

Application Number
CN202323531250.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-12-05
Filing Date
2023-12-22
Publication Date
2024-12-13
Estimated Expiration
2033-12-22

AI Technical Summary

Technical Problem

The existing welding processes of automobile oil pipes and brake oil pipes rely on manual operations, resulting in deviations in welding points and affecting welding quality and efficiency.

Method used

A pipe fitting welding tool is designed. Through the use of fixing sheets with slots, fixing screws, ejection springs with arc-shaped clamps and clamping rings, the stable fixing and alignment of the middle pipe fittings and end pipe fittings is achieved, thereby improving welding quality and Efficiency, and improve cleaning and safety through structures such as slag troughs and baffles.

Benefits of technology

It effectively improves the installation stability and welding quality of pipe fitting welding, reduces welding errors, improves welding efficiency, and enhances the practicality and safety of the device.

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Abstract

The utility model discloses a pipe fitting welding tool, and relates to the technical field of pipe fitting welding equipment. The device comprises a workbench, the top of the workbench is fixedly connected with a pair of supporting frames, the top of the workbench is fixedly connected with a pair of welding frames, the two supporting frames are installed between the two welding frames, middle pipe fittings are erected on the inner tops of the supporting frames and the welding frames, and positioning tables are arranged between the two supporting frames and the welding frames; an arc-shaped positioning piece is installed at one end of the positioning table. Through cooperative use of the fixing pieces, the inserting grooves and the fixing screw rods, a middle pipe fitting is conveniently fixed to the tops of the supporting frame and the welding frame through the arc-shaped positioning pieces, then through cooperative use of the fixing cover, the fixing table and the fixing mechanism, an end pipe fitting is driven to be fixed between the fixing table and the fixing cover and aligned with the middle pipe fitting, and the end pipe fitting is fixed to the top of the welding frame through the arc-shaped positioning pieces. And then a welding gun is matched for welding the connecting ends of the end pipe fittings and the middle pipe fittings, so that the welding quality and efficiency of the device are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of pipe welding equipment, and in particular to a pipe welding tool. Background Art

[0002] The automobile oil pipe is a pipe connecting the gasoline pump and the engine fuel nozzle, which provides fuel and power oil to the steering gear, thereby reducing steering resistance. The brake oil pipe is a pipe connecting the brake pump and the brake pad support. When the driver steps on the brake, the brake pump applies pressure to the brake pad through the brake oil, and the two brake pads squeeze the brake disc to achieve the purpose of slowing down the vehicle.

[0003] In the automobile manufacturing process, the welding of oil pipes is one of the key steps. Generally, automobile oil pipes are set as curved special-shaped pipe fittings, and the head elbow and the tail are connected to the middle pipe fittings by welding. The existing operators use tongs to clamp the pipe fittings. When welding one end, the tongs clamp the pipe fittings at both ends, and then step on the flamethrower to spray fire at the connecting part. Before spraying fire, the welding machine is coated to facilitate burning of the welding machine, thereby realizing the splicing between the two pipe fittings.

[0004] In actual use, most existing welding processes rely on manual operation, and the welding end is easily affected by manual operation, resulting in deviation of the welding point, affecting the welding quality and reducing the welding efficiency. Utility Model Content

[0005] The purpose of this application is to provide a pipe welding tool to solve the problem that most existing welding processes rely on manual operation, and the welding end is easily affected by manual operation, resulting in welding point line deviation, affecting welding quality and reducing welding efficiency.

[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:

[0007] A pipe welding tool comprises a workbench, a pair of support frames are fixedly connected to the top of the workbench, and a pair of welding frames are fixedly connected to the top of the workbench, the two support frames are installed between the two welding frames, the inner top of the support frame and the welding frame is provided with a middle pipe fitting, a positioning platform is provided between the two support frames and the welding frame, an arc-shaped positioning piece is installed at one end of the positioning platform, a fixing plate is fixedly connected to the bottom of the arc-shaped positioning piece, a slot adapted to the fixing plate is opened at one end of the positioning platform, a fixing screw is threadedly connected to one end of the positioning platform, one end of the fixing screw passes through the positioning platform and extends to the inside of the slot to form a conflict with the fixing plate, a pair of fixing platforms are fixedly connected to the top of the workbench, the two welding frames are installed between the two fixing platforms, a fixing cover is hinged on the top of the fixing platform, an end pipe fitting is arranged between the fixing platform and the fixing cover, and a fixing mechanism is installed at one end of the fixing platform.

[0008] By adopting the above technical scheme, by setting the fixed plate and the slot, the fixed screw is used in coordination, so that the middle pipe fitting can be fixed on the top of the support frame and the welding frame through the arc positioning piece, and then the end pipe fittings are fixed between the fixed platform and the fixed cover by setting the fixed cover and the fixed mechanism, and aligned with the middle pipe fitting, thereby effectively improving the installation stability of the end pipe fittings and the middle pipe fittings, and then the welding gun is used to weld the connecting ends of the end pipe fittings and the middle pipe fittings, thereby improving the welding quality and efficiency of the device.

[0009] Furthermore, the fixing mechanism includes a receiving groove symmetrically opened on one side of the fixing platform, an ejection spring is fixedly connected to the inside of the receiving groove, one end of the ejection spring is fixedly connected to an arc-shaped clamping block, one end of the arc-shaped clamping block is slidably connected to the inside of the receiving groove, one end of the fixing cover is symmetrically fixedly connected to a clamping ring, the arc-shaped clamping block is embedded in the inside of the clamping ring, and a clamping piece is installed on the top of the fixing cover.

[0010] By adopting the above technical solution, by arranging the ejection spring and the coordinated use of the arc-shaped clamping block and the clamping ring, the rotating fixed cover can cover the end pipe fitting inside the fixed platform, and at the same time, the elastic deformation of the ejection spring is used to push one end of the arc-shaped clamping block into the inside of the clamping ring, thereby realizing the clamping fixation between the fixed cover and the fixed platform, thereby facilitating the rapid completion of the fixed installation of the end pipe fitting and improving the practicality of the device.

[0011] Furthermore, the clamping member is configured as an extrusion screw threadedly connected to the top of the fixing cover, and the bottom end of the extrusion screw passes through the fixing cover and forms a conflict with the end pipe fitting.

[0012] By adopting the above technical solution, by arranging the extrusion screw for use in conjunction with the fixing cover and the fixing platform, tightening the extrusion screw can push the end pipe fitting to form an extrusion conflict with the inner wall of the fixing platform, thereby making the end pipe fitting more stably installed between the fixing platform and the fixing cover.

[0013] Furthermore, a guide slide rod is fixedly connected to the top of the positioning platform, a slide plate is fixedly connected to one end of the arc-shaped positioning member, and the slide plate is slidably sleeved on one end of the guide slide rod.

[0014] By adopting the above technical solution and arranging the coordinated use of the guide slide rod and the slide sheet, it is convenient to guide the moving trajectory of the arc-shaped positioning member, thereby improving the convenience of use of the device.

[0015] Furthermore, a slag trough connected to the top of the workbench is provided at the inner bottom of the welding frame.

[0016] By adopting the above technical solution, by setting up the slag trough and the welding frame for use together, it is convenient to guide the welding slag and other debris generated by the welding of the middle pipe fittings and the end pipe fittings to the top of the workbench for cleaning, thereby improving the practicality of the device.

[0017] Furthermore, a baffle is fixedly connected to one side of the workbench.

[0018] By adopting the above technical solution, the baffle is provided to block the slag generated when the middle pipe fitting and the end pipe fitting are welded, thereby effectively reducing the splashing of the slag and improving the safety of the device.

[0019] Furthermore, a support rod is installed at one end of the workbench, and a light blocking piece is obliquely arranged on the top of the support rod.

[0020] By adopting the above technical solution and arranging the support rod and the light shielding sheet for use in combination, it is convenient to observe the welding operation of the welding points of the middle pipe fitting and the end pipe fittings through the light shielding sheet, thereby improving the safety of the device.

[0021] Furthermore, an adjusting slot is provided at one end of the workbench, and the bottom end of the support rod is slidably connected inside the adjusting slot.

[0022] By adopting the above technical solution, by setting the adjustment slot and the support rod for use together, it is convenient to drive the light blocking plate to move between the two welding points by pushing the support rod along the length direction of the adjustment slot, thereby further improving the safety of the device.

[0023] In summary, the present application includes at least one of the following beneficial effects:

[0024] 1. By setting the fixed sheet, the slot and the fixed screw, it is convenient to fix the middle pipe fitting on the top of the support frame and the welding frame through the arc positioning piece, and then the end pipe fittings are fixed between the fixed platform and the fixed cover by setting the fixed cover, and the fixed mechanism is used in coordination, and aligned with the middle pipe fitting, thereby effectively improving the installation stability of the end pipe fittings and the middle pipe fittings, and then the welding gun is used to weld the connecting ends of the end pipe fittings and the middle pipe fittings, thereby improving the welding quality and efficiency of the device.

[0025] 2. By setting the ejection spring in cooperation with the arc-shaped clamping block and the clamping ring, the rotating fixed cover can cover the end pipe fitting inside the fixed platform, and at the same time, the elastic deformation of the ejection spring is used to push one end of the arc-shaped clamping block into the inside of the clamping ring, thereby realizing the clamping fixation between the fixed cover and the fixed platform, thereby facilitating the rapid completion of the fixed installation of the end pipe fitting and improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the device body in this application.

[0027] Figure 2 It is a partial structural exploded diagram of the device body in this application.

[0028] Figure 3 It is a schematic diagram of the connection relationship between the positioning platform and the fixing screw in this application.

[0029] Figure 4 It is an exploded view of the connection relationship between the fixing platform and the fixing cover in this application.

[0030] Figure 5 It is a schematic diagram of the three-dimensional structure of the slag trough in this application.

[0031] Description of reference numerals:

[0032] 1. Workbench; 2. Support frame; 3. Welding frame; 4. Middle pipe fitting; 5. Positioning table; 6. Arc positioning piece; 7. Fixing plate; 8. Slot; 9. Fixing screw; 10. Fixing table; 11. Fixing cover; 12. End pipe fitting; 13. Guide slide bar; 14. Slide; 15. Storage groove; 16. Ejection spring; 17. Arc block; 18. Snap ring; 19. Extrusion screw; 20. Slag trough; 21. Baffle; 22. Support rod; 23. Light shield; 24. Adjusting slide. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-5 This application is described in further detail.

[0034] The embodiment of the present application discloses a pipe welding tool.

[0035] Reference Figure 1-Figure 4 A pipe welding tool comprises a workbench 1, a pair of supporting frames 2 are fixedly connected to the top of the workbench 1, and a pair of welding frames 3 are fixedly connected to the top of the workbench 1, the two supporting frames 2 are installed between the two welding frames 3, a middle pipe fitting 4 is arranged on the inner top of the supporting frames 2 and the welding frames 3, a positioning platform 5 is arranged between the two supporting frames 2 and the welding frames 3, an arc-shaped positioning piece 6 is installed at one end of the positioning platform 5, a fixing plate 7 is fixedly connected to the bottom of the arc-shaped positioning piece 6, a slot 8 adapted to the fixing plate 7 is opened at one end of the positioning platform 5, a fixing screw 9 is threadedly connected to one end of the positioning platform 5, one end of the fixing screw 9 passes through the positioning platform 5 and extends to the inside of the slot 8 to form a conflict with the fixing plate 7, a pair of fixing platforms 10 are fixedly connected to the top of the workbench 1, the two welding frames 3 are installed between the two fixing platforms 10, a fixing cover 11 is hinged on the top of the fixing platform 10, an end pipe fitting 12 is arranged between the fixing platform 10 and the fixing cover 11, and a fixing mechanism is installed at one end of the fixing platform 10.

[0036] The fixing mechanism includes a receiving groove 15 symmetrically opened on one side of the fixing platform 10, an ejection spring 16 is fixedly connected inside the receiving groove 15, one end of the ejection spring 16 is fixedly connected to an arc-shaped clamping block 17, one end of the arc-shaped clamping block 17 is slidably connected to the inside of the receiving groove 15, one end of the fixing cover 11 is symmetrically fixedly connected to a clamping ring 18, the arc-shaped clamping block 17 is embedded in the inside of the clamping ring 18, and a clamping piece is installed on the top of the fixing cover 11.

[0037] The clamping member is configured as an extrusion screw 19 threadedly connected to the top of the fixing cover 11 , and the bottom end of the extrusion screw 19 passes through the fixing cover 11 and forms a conflict with the end pipe 12 .

[0038] When in use, first manually pull the middle pipe fitting 4 to insert it into the top of the support frame 2 and the welding frame 3 for placement, and manually pull the arc positioning piece 6 to buckle the top of the middle pipe fitting 4, and at the same time make the arc positioning piece 6 drive one end of the fixing plate 7 to insert into the interior of the slot 8, and then manually tighten the fixing screw 9, so that one end of the fixing screw 9 is pushed into the interior of the slot 8 and squeezed with one side of the fixing plate 7, and at the same time make the fixing screw 9 squeeze the fixing plate 7 and the inner wall of the slot 8 to fix and fit, so as to complete the fixation of the arc positioning piece 6, so that the middle pipe fitting 4 is fixed between the arc positioning piece 6 and the support frame 2 and the welding frame 3;

[0039] Then, the end pipe 12 is placed on the top of the fixing table 10, and the end pipe 12 is aligned with the end of the middle pipe 4. Then, the fixing cover 11 is rotated to cover the top of the end pipe 12, and the fixing cover 11 drives the clamping ring 18 to squeeze the arc-shaped block 17 into the inside of the receiving groove 15, and the arc-shaped block 17 pushes the ejection spring 16 to produce a contraction deformation and retract into the inside of the receiving groove 15. Then, when the clamping ring 18 is aligned with the receiving groove 15, the ejection spring 16 is released from the extrusion force and produces a rebound deformation, and at the same time, the arc is ejected outward along the length direction of the receiving groove 15. shaped clamping block 17, so that one end of the arc-shaped clamping block 17 is clamped into the inside of the clamping ring 18, so that the end pipe fitting 12 is installed between the fixing cover 11 and the fixing platform 10, and then by tightening the extrusion screw 19, one end of the extrusion screw 19 passes through the fixing cover 11 and forms a conflict with the end pipe fitting 12, so as to drive the end pipe fitting 12 to be fixed between the fixing platform 10 and the fixing cover 11, thereby effectively improving the installation stability of the end pipe fitting 12 and the middle pipe fitting 4, and then the welding gun is used to weld the connecting ends of the end pipe fitting 12 and the middle pipe fitting 4, thereby improving the welding quality and efficiency of the device.

[0040] Reference Figure 2 and Figure 3 A guide slide bar 13 is fixedly connected to the top of the positioning platform 5 , and a slide plate 14 is fixedly connected to one end of the arc-shaped positioning member 6 . The slide plate 14 is slidably sleeved on one end of the guide slide bar 13 .

[0041] When in use, the arc-shaped positioning member 6 is manually pulled to drive the slide 14 to move along the length direction of the guide slide rod 13, and at the same time, the arc-shaped positioning member 6 drives the fixing plate 7 to insert into or disengage from the interior of the slot 8, thereby effectively improving the convenience of the device when in use.

[0042] Reference Figure 1 and Figure 5 The inner bottom of the welding frame 3 is provided with a slag trough 20 which is connected with the top of the workbench 1 .

[0043] During use, after the two ends of the middle pipe fitting 4 and the end pipe fittings 12 are welded, the welding slag and other debris pass through the welding frame 3 under the action of gravity and fall into the slag trough 20, and then the welding slag and other debris are discharged along the top of the workbench 1 through the slag trough 20, which effectively improves the practicality of the device.

[0044] Reference Figure 1 A baffle 21 is fixedly connected to one side of the workbench 1 .

[0045] During use, when the middle pipe 4 and the end pipe 12 are welded, the debris generated by the welding is blocked by the baffle 21 when it splashes outward, thereby effectively improving the safety of the device.

[0046] Reference Figure 1 A support rod 22 is installed at one end of the workbench 1, and a light blocking piece 23 is inclinedly arranged on the top of the support rod 22.

[0047] An adjusting slot 24 is provided at one end of the workbench 1 , and the bottom end of the support rod 22 is slidably connected inside the adjusting slot 24 .

[0048] During use, when welding the connecting ends of the middle pipe fitting 4 and the end pipe fittings 12, the support rod 22 is manually pushed along the length direction of the adjustment slide groove 24 to one side of the welding point, and then the welding operation of the welding point is observed through the light blocking sheet 23, thereby effectively improving the protection and practicality of the device.

[0049] The implementation principle of a pipe welding tool in this embodiment is as follows: first, manually pull the middle pipe 4 to insert it into the top of the support frame 2 and the welding frame 3 for placement, and manually pull the arc positioning piece 6 to buckle the top of the middle pipe 4, and at the same time, the arc positioning piece 6 drives one end of the fixing plate 7 to insert into the inside of the slot 8, and then manually tighten the fixing screw 9, so that one end of the fixing screw 9 is pushed into the inside of the slot 8 and squeezed with one side of the fixing plate 7, and at the same time, the fixing screw 9 squeezes the fixing plate 7 and the inner wall of the slot 8 to fix and fit, and at the same time, the middle pipe 4 is fixed between the arc positioning piece 6 and the support frame 2 and the welding frame 3;

[0050] Then, the end pipe 12 is placed on the top of the fixing platform 10, and the end pipe 12 is aligned with the end of the middle pipe 4. Then, the fixing cover 11 is rotated to cover the top of the end pipe 12, and the fixing cover 11 drives the clamping ring 18 to press the arc-shaped clamping block 17 into the inside of the receiving groove 15, and the arc-shaped clamping block 17 pushes the ejection spring 16 to produce a contraction deformation and retract into the inside of the receiving groove 15. Then, when the clamping ring 18 is aligned with the receiving groove 15, the ejection spring 16 is released from the extrusion force and produces a rebound deformation. At the same time, the arc-shaped clamping block 17 is pushed outward along the length direction of the receiving groove 15, so that one end of the arc-shaped clamping block 17 is clamped into the inside of the clamping ring 18, so that the end pipe fitting 12 is installed between the fixing cover 11 and the fixing platform 10, and then the extrusion screw 19 is tightened so that one end of the extrusion screw 19 passes through the fixing cover 11 and forms a conflict with the end pipe fitting 12, so as to drive the end pipe fitting 12 to be fixed between the fixing platform 10 and the fixing cover 11, and then the welding gun is used to weld the connecting end of the end pipe fitting 12 and the middle pipe fitting 4.

Claims

1. A pipe welding tool, comprising a workbench (1), characterized in that: A pair of support frames (2) are fixedly connected to the top of the workbench (1), and a pair of welding frames (3) are fixedly connected to the top of the workbench (1), the two support frames (2) are installed between the two welding frames (3), a middle pipe (4) is installed on the inner top of the support frames (2) and the welding frames (3), a positioning platform (5) is arranged between the two support frames (2) and the welding frames (3), one end of the positioning platform (5) is installed with an arc-shaped positioning piece (6), the bottom of the arc-shaped positioning piece (6) is fixedly connected with a fixing plate (7), and one end of the positioning platform (5) is provided with a fixing plate (7) connected to the fixing plate (7). ) is adapted to a slot (8), one end of the positioning platform (5) is threadedly connected to a fixing screw (9), one end of the fixing screw (9) passes through the positioning platform (5) and extends to the inside of the slot (8) to form a conflict with the fixing plate (7), a pair of fixing platforms (10) are fixedly connected to the top of the workbench (1), the two welding frames (3) are installed between the two fixing platforms (10), a fixing cover (11) is hinged on the top of the fixing platform (10), an end pipe (12) is arranged between the fixing platform (10) and the fixing cover (11), and a fixing mechanism is installed at one end of the fixing platform (10).

2. A pipe welding tool according to claim 1, characterized in that: The fixing mechanism comprises a receiving groove (15) symmetrically opened on one side of the fixing platform (10); an ejection spring (16) is fixedly connected inside the receiving groove (15); one end of the ejection spring (16) is fixedly connected to an arc-shaped clamping block (17); one end of the arc-shaped clamping block (17) is slidably connected inside the receiving groove (15); one end of the fixing cover (11) is symmetrically fixedly connected to a clamping ring (18); the arc-shaped clamping block (17) is embedded in the inside of the clamping ring (18); and a clamping piece is installed at the top end of the fixing cover (11).

3. A pipe welding tool according to claim 2, characterized in that: The clamping member is configured as an extrusion screw (19) threadedly connected to the top of the fixing cover (11), and the bottom end of the extrusion screw (19) passes through the fixing cover (11) and comes into contact with the end pipe (12).

4. The pipe welding tool according to claim 1, characterized in that: The top of the positioning platform (5) is fixedly connected to a guide slide bar (13), one end of the arc-shaped positioning member (6) is fixedly connected to a slide plate (14), and the slide plate (14) is slidably sleeved on one end of the guide slide bar (13).

5. The pipe welding tool according to claim 1, characterized in that: The inner bottom of the welding frame (3) is provided with a slag trough (20) which is connected to the top of the workbench (1).

6. The pipe welding tool according to claim 1, characterized in that: A baffle (21) is fixedly connected to one side of the workbench (1).

7. The pipe welding tool according to claim 1, characterized in that: A support rod (22) is installed at one end of the workbench (1), and a light blocking sheet (23) is obliquely arranged on the top of the support rod (22).

8. The pipe welding tool according to claim 7, characterized in that: An adjustment slot (24) is provided at one end of the workbench (1), and the bottom end of the support rod (22) is slidably connected inside the adjustment slot (24).

Citation Information

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