Machining device for stainless steel all-metal flange locking nut

By designing an automated stainless steel all-metal flange lock nut processing device, the automatic clamping and conveying of workpieces is achieved using the box, assembly table and other components, solving the problem of relying on manual operation in the prior art, and improving the processing accuracy and Efficiency meets the requirements of modern industrial technology.

CN222154611UActive Publication Date: 2024-12-13RUIAN QINGHUI STAINLESS STEEL PROD CO LTD
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Patent Information

Application Number
CN202420796675.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-13
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The existing stainless steel all-metal flange lock nut processing device relies on manual operation, cannot achieve automated production, and cannot meet the requirements of modern industrial technology.

Method used

Designed a box, assembly table, clamp, electric spring, processing chain, fixed column, universal wheel, base plate, motor, feeder, robotic arm, display, controller, thread processing device and cooling and lubrication system The processing device realizes the automatic clamping, conveying and processing of workpieces, reducing the need for manual operation.

Benefits of technology

It improves processing accuracy and efficiency, reduces labor costs and labor intensity, reduces the impact of human factors on product quality, and realizes automated production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222154611U_ABST
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Abstract

The utility model relates to the field of machining, and discloses a stainless steel all-metal flange locking nut machining device which comprises a box body, an assembly table is arranged on the upper surface of the box body, a machining groove is formed in the assembly table, a clamping plate is arranged on the outer side of the assembly table, an electric spring is arranged on the clamping plate, and the electric spring is fixedly connected with the clamping plate. A machining chain is arranged below the assembly table. According to the utility model, the machining groove and the electric spring are arranged in the assembly table, and the design of the clamping plate and the machining chain is combined, so that the automatic clamping, positioning and conveying of a workpiece can be realized, the manual intervention is reduced, the production efficiency is improved, and the workpiece can be quickly and stably machined through the synergistic effect of the electric spring and the machining chain; the waiting time in the machining process is shortened, and the overall production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of mechanical processing, in particular to a processing device for a stainless steel all-metal flange locking nut. Background Art

[0002] The processing device of stainless steel all-metal flange lock nuts is mainly used to process stainless steel materials to produce nut products for mechanical equipment, building structures and other fields. This processing device usually includes various mechanical processing equipment and tools, which are used to perform processing operations such as cutting, forming, and grinding on stainless steel materials to ensure that the final product meets the design requirements and standards.

[0003] The application number is CN202120052576.8, a processing device for a metal locking nut, comprising a fixed base plate, a fixed vertical plate fixedly connected to the top of the fixed base plate, a tapping mechanism provided on one side of the fixed vertical plate, a first fixed shell fixedly connected to the side of the fixed vertical plate away from the tapping mechanism, a first motor fixedly connected inside the first fixed shell; the tapping mechanism comprises a first U-shaped fixed frame, a bidirectional threaded rod rotatably connected between the relative inner side walls of the first U-shaped fixed frame, two symmetrical tapping cones are provided between the relative inner side walls of the first U-shaped fixed frame, and a first bevel gear is fixedly connected to the center position of the bidirectional threaded rod. In the present utility model, the two tapping cones can be driven to move toward or away from each other along the slide groove through the rotation of the bidirectional threaded rod, so that metal locking nuts of different models and sizes can be tapped, which greatly expands the application range of the device described in the present utility model.

[0004] Although such a setting provides a tapping process for metal locking nuts of different models and sizes, greatly expanding the applicability of the device described in the utility model, the setting is more dependent on manual labor and does not meet the requirements of modern industrial technology. Therefore, a corresponding automated production structure needs to be set up. Utility Model Content

[0005] The utility model aims to provide a processing device for a stainless steel all-metal flange locking nut to solve the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a processing device for stainless steel all-metal flange locking nuts, comprising a box body, and is characterized in that an assembly table is arranged on the upper surface of the box body, a processing groove is arranged in the assembly table, a clamping plate is arranged on the outer side of the assembly table, an electric spring is arranged on the clamping plate, the electric spring is fixedly connected to the clamping plate, and a processing chain is arranged below the assembly table.

[0008] Furthermore, there are two clamping plates, which are respectively arranged on both sides of the processing groove.

[0009] Furthermore, the lower surface of the box body is provided with fixing columns, and there are four fixing columns, which are respectively provided at the four corners of the lower surface of the box body.

[0010] Furthermore, the lower surface of the box body is provided with universal wheels, and the universal wheels are respectively arranged at the four corners of the lower surface of the box body.

[0011] Furthermore, a bottom plate is provided on the lower surface of the box body, a motor is provided on the upper surface of the bottom plate, a bracket is provided on the bottom plate, a material distributor is provided on the bracket, and a mechanical arm is provided on the outer surface of the material distributor.

[0012] Furthermore, a fixing frame is arranged on the upper surface of the box body, a display is arranged on the fixing frame, a controller is arranged on the upper surface of the box body, and a cold heading machine is arranged at the lower end of the distributor.

[0013] Furthermore, a thread processing device is provided on the upper surface of the box body, a fixing plate is provided on one side of the controller, and a cooling and lubrication system is provided on the fixing plate.

[0014] The utility model has the following beneficial effects:

[0015] (1) The utility model places the stainless steel all-metal flange locking nut to be processed in the processing groove of the assembly table. The clamping plate and the electric spring can help to stably clamp the workpiece and ensure the processing accuracy. Through the processing chain set under the assembly table, the workpiece can be automatically transported to the designated position and prepared for the next step of processing. As needed, the divider and the mechanical arm on the motor-driven bracket set at the bottom can be used to divide and operate. The divider can help transport the raw materials to the cold heading machine for further processing. A fixing frame, a display and a controller are set on the upper surface of the box body. Through the operation of the controller, the operating status and parameters of the entire processing device can be controlled. The display is used to monitor the data and feedback information during the processing. It also includes functional modules such as thread processing devices and cooling and lubrication systems, which can be used for specific processing needs, such as processing threads and ensuring the cooling and lubrication effects during the processing.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 Part A structural diagram;

[0020] Figure 3 For this utility model Figure 1 Part B structural diagram;

[0021] Figure 4 It is a schematic diagram of the side structure of the utility model;

[0022] Figure 5 It is a schematic diagram of the rear structure of the utility model;

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] In the figure: 1. box body; 101. fixed column; 102. universal wheel; 103. bracket; 104. distributor; 105. mechanical arm; 106. fixed frame; 107. display; 108. controller; 2. bottom plate; 201. motor; 202. cold heading machine; 203. thread processing device; 204. fixed plate; 205. cooling and lubrication system; 206. assembly table; 207. processing groove; 208. clamping plate; 209. electric spring; 210. processing chain. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1 - Figure 4As shown, the utility model is a processing device for stainless steel all-metal flange locking nuts, including a box body 1, an assembly table 206 is arranged on the upper surface of the box body 1, a processing groove 207 is arranged in the assembly table 206, a clamping plate 208 is arranged on the outer side of the assembly table 206, an electric spring 209 is arranged on the clamping plate 208, and the electric spring 209 is fixedly connected to the clamping plate 208, and a processing chain 210 is arranged below the assembly table 206.

[0027] Through the coordinated action of the electric spring 209 and the processing chain 210, the workpiece can be processed quickly and stably, the waiting time during the processing is reduced, and the overall production efficiency is improved. The automated processing device can reduce the demand for manual operators, reduce labor costs and labor intensity, and at the same time reduce the impact of human factors on product quality.

[0028] There are two clamping plates 208, which are respectively arranged on both sides of the processing groove 207. By arranging two clamping plates 208 on both sides of the processing groove 207, a more stable clamping force can be provided to ensure that the workpiece will not be displaced or shaken during the processing, which is beneficial to improving the processing accuracy and quality.

[0029] The lower surface of the box body 1 is provided with fixing columns 101. There are four fixing columns 101, which are respectively arranged at the four corners of the lower surface of the box body 1 to facilitate fixing the production device.

[0030] Universal wheels 102 are arranged on the lower surface of the box body 1. The universal wheels 102 are arranged at the four corners of the lower surface of the box body 1 respectively, so as to facilitate the movement of the device and adapt to different production environments.

[0031] A bottom plate 2 is arranged on the lower surface of the box body 1, a motor 201 is arranged on the upper surface of the bottom plate 2, a bracket 103 is arranged on the bottom plate 2, a divider 104 is arranged on the bracket 103, and a robotic arm 105 is arranged on the outer surface of the divider 104. Through the motor 201, the bracket 103, the divider 104 and the robotic arm 105 arranged on the bottom plate 2, automatic transportation and processing of the workpiece are realized, thereby improving the processing efficiency and the level of production automation.

[0032] A fixing frame 106 is arranged on the upper surface of the box body 1, a display 107 is arranged on the fixing frame 106, a controller 108 is arranged on the upper surface of the box body 1, and a cold heading machine 202 is arranged at the lower end of the distributor 104. The display 107 displays the data and feedback information of the processing process, so that the operator can understand the processing status in time, find problems and deal with them in time to ensure the processing stability and quality. The cold heading machine 202 is arranged at the lower end of the distributor 104, which realizes the integrated design of the cold heading machine 202 and the automatic conveying system, reduces the number of transfers of the workpiece during the processing, and improves the processing efficiency and production continuity.

[0033] A thread processing device 203 is arranged on the upper surface of the box body 1, a fixed plate 204 is arranged on one side of the controller 108, and a cooling lubrication system 205 is arranged on the fixed plate 204. The cooling lubrication system 205 is arranged on the fixed plate 204, thereby realizing an integrated design of the cooling lubrication system 205 and the thread processing device 203, simplifying the processing flow and improving production efficiency.

[0034] When in use, place the box 1 on a suitable ground to ensure stability. If the device needs to be moved, the universal wheels 102 provided on the lower surface of the box 1 can be used for convenient movement. The workpiece to be processed is placed on the assembly table 206 to ensure that the workpiece is in the correct and stable position. The size and shape of the processing groove 207 can be adjusted according to the size and requirements of the workpiece. The clamping plate 208 is clamped to the workpiece by adjusting the electric spring 209 on the clamping plate 208 to ensure that the workpiece will not be displaced or shaken during the processing. There are two clamping plates 208, which are respectively arranged on both sides of the processing groove 207 to provide a more stable clamping force. The processing device is started through the button or operation interface on the controller 108, and the motor 201 and the support 209 on the bottom plate 2 are moved. The frame 103, the divider 104 and the robot arm 105 automatically transport the workpiece to the cold heading machine 202 for processing. The cold heading machine 202 and the automatic conveying system are integrated into one design, which reduces the number of transfers and improves production efficiency and continuity. During the processing, the cooling and lubrication system 205 set on the fixed plate 204 is used to cool and lubricate the thread processing device 203 to reduce friction and heat and improve processing quality. The cooling and lubrication system 205 and the thread processing device 203 are integrated into one design to simplify the processing flow. Through the display 107 on the fixed frame 106, the operator can monitor the data and feedback information of the processing process in real time, discover problems in time and deal with them, and ensure processing stability and quality.

[0035] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A processing device for stainless steel all-metal flange locking nuts, comprising a housing (1), characterized in that: An assembly table (206) is provided on the upper surface of the box body (1), a processing groove (207) is provided inside the assembly table (206), a clamping plate (208) is provided outside the assembly table (206), an electric spring (209) is provided on the clamping plate (208), the electric spring (209) is fixedly connected to the clamping plate (208), and a processing chain (210) is provided below the assembly table (206).

2. A processing device for a stainless steel all-metal flange locking nut according to claim 1, characterized in that: There are two clamping plates (208), which are respectively arranged on both sides of the processing groove (207).

3. The processing device for a stainless steel all-metal flange locking nut according to claim 1 is characterized in that: The lower surface of the box body (1) is provided with fixing columns (101), and there are four fixing columns (101), which are respectively arranged at the four corners of the lower surface of the box body (1).

4. A processing device for a stainless steel all-metal flange locking nut according to claim 3, characterized in that: The lower surface of the box body (1) is provided with universal wheels (102), and the universal wheels (102) are respectively arranged at the four corners of the lower surface of the box body (1).

5. The processing device for a stainless steel all-metal flange locking nut according to claim 1 is characterized in that: A bottom plate (2) is arranged on the lower surface of the box body (1), a motor (201) is arranged on the upper surface of the bottom plate (2), a bracket (103) is arranged on the bottom plate (2), a material distributor (104) is arranged on the bracket (103), and a mechanical arm (105) is arranged on the outer surface of the material distributor (104).

6. A processing device for a stainless steel all-metal flange locking nut according to claim 5, characterized in that: A fixing frame (106) is arranged on the upper surface of the box body (1), a display (107) is arranged on the fixing frame (106), a controller (108) is arranged on the upper surface of the box body (1), and a cold heading machine (202) is arranged at the lower end of the distributor (104).

7. A processing device for stainless steel all-metal flange locking nuts according to claim 6, characterized in that: A thread processing device (203) is provided on the upper surface of the box body (1), a fixing plate (204) is provided on one side of the controller (108), and a cooling lubrication system (205) is provided on the fixing plate (204).