Machine tool body

The machine tool bed with integrated side supports and ribs addresses rigidity and resonance issues, ensuring cutting accuracy and stability through enhanced structural integrity and features for easy maintenance and component installation.

CN222154637UActive Publication Date: 2024-12-13SHENZHEN SAIKEMEI INTELLIGENT MFG TECH CO LTD
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Patent Information

Application Number
CN202420821156.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-13
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The bed of a laser cutting machine made of multiple bracket steel structures is insufficiently rigid, leading to resonance issues that affect cutting accuracy during multi-angle three-dimensional cutting.

Method used

A machine tool bed design featuring a first and second side support with transverse and longitudinal ribs, made of HT300 grey cast iron, and an integral formation, providing enhanced rigidity and stability, along with features like a debugging entrance, waste recovery channel, guide rail connection surfaces, and anchor holes for improved installation and maintenance.

Benefits of technology

The design enhances rigidity, reduces resonance, and ensures cutting accuracy by providing a stable and robust structure suitable for high-stress applications, facilitating easy maintenance and efficient installation of components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a machine tool body, which relates to the technical field of machine tool equipment and comprises a first side support, a second side support and a bottom frame. The first side support and the second side support are oppositely arranged, the bottom end of the first side support is fixedly connected with one end of the bottom frame, and the bottom end of the second side support is fixedly connected with the other end of the bottom frame; the first side support, the bottom frame and the second side support are integrally formed; a first cavity is formed in the first side support, a second cavity is formed in the second side support, and transverse rib plates and longitudinal rib plates are fixedly arranged in the first cavity and the second cavity; the lower end of the side, close to the second side support, of the first side support obliquely extends towards the side close to the second side support. The lower end of the side, close to the first side support, of the second side support obliquely extends towards the side close to the first side support. The problem of insufficient rigidity in the prior art is solved, resonance is reduced, and cutting precision is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of machine tool equipment, in particular to a machine tool bed. Background Art

[0002] The bed of a laser cutting machine is usually made of multiple bracket steel structures to support the relevant operating parts of the machine. In actual use, it is suitable for plane cutting; but for multi-angle three-dimensional cutting, the bed of a machine made of multiple bracket steel structures appears to be insufficiently rigid and may resonate, affecting the cutting accuracy. Utility Model Content

[0003] The utility model aims to provide a machine tool bed to solve the problems existing in the above-mentioned prior art, solve the problem of insufficient rigidity and reduce resonance, and ensure cutting accuracy.

[0004] To achieve the above purpose, the utility model provides the following solutions:

[0005] The utility model provides a machine tool bed, comprising a first side support, a second side support and a base frame; the first side support and the second side support are arranged opposite to each other, and the bottom end of the first side support is fixedly connected to one end of the base frame, and the bottom end of the second side support is fixedly connected to the other end of the base frame; the first side support, the base frame and the second side support are integrally formed; the first side support has a first cavity therein, the second side support has a second cavity therein, and transverse ribs and longitudinal ribs are fixedly arranged in the first cavity and the second cavity; the lower end of the first side support on a side close to the second side support extends obliquely toward a side close to the second side support; and the lower end of the second side support on a side close to the first side support extends obliquely toward a side close to the first side support.

[0006] Preferably, the first side support, the base frame and the second side support are made of HT300 grey cast iron.

[0007] Preferably, a debugging and maintenance entrance and exit is provided on the second side support.

[0008] Preferably, a waste recovery channel is provided on the first side support and the base frame.

[0009] Preferably, the upper ends of the first side support and the second side support are both provided with guide rail connecting surfaces.

[0010] Preferably, a plurality of horizontal plane anchor holes are provided on the lower surface of the base frame, and the horizontal plane anchor holes are used for fixing the horizontal plane anchors.

[0011] Preferably, the first side support, the base frame and the second side support are all provided with equipment installation planes.

[0012] Compared with the prior art, the utility model has achieved the following technical effects:

[0013] The machine tool bed provided by the utility model adopts a first side support and a second side support which are internally provided with a transverse rib plate and a longitudinal rib plate, and adopts an integrally formed manner, and the bottoms of the first side support and the second side support are arranged as a structure with a wide bottom, which provides greater rigid support for various devices installed on the machine tool bed and increases the overall strength of the machine tool bed; thereby reducing the resonance phenomenon and ensuring that the cutting accuracy is not affected.

[0014] Furthermore, the material of HT300 grey cast iron is adopted, which has high strength and hardness, good wear resistance, and is suitable for use on a bed subjected to greater forces.

[0015] Furthermore, the debugging and maintenance entrance and exit provided can facilitate entering and exiting the interior of the machine tool bed to complete maintenance and debugging.

[0016] Furthermore, the waste recovery channel provides a storage space for waste recovery equipment.

[0017] Furthermore, the provision of the guide rail connecting surface can provide a plane for guide rail installation, facilitating the installation and use of the guide rail.

[0018] Furthermore, the provision of the horizontal plane anchor holes can provide an installation position for the horizontal plane anchors, thereby ensuring the stable placement of the machine tool bed.

[0019] Furthermore, the setting of the equipment installation plane facilitates the stable and fixed installation of its external sheet metal, machine tool electrical control cabinet, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A schematic diagram of the overall structure of the machine tool bed provided by the utility model;

[0022] Figure 2 A schematic diagram of the internal structure of the first side support in the machine tool bed provided by the utility model;

[0023] Figure 3 A schematic diagram of the internal structure of the second side support in the machine tool bed provided by the utility model;

[0024] Figure 4 A schematic diagram of the bottom structure of the machine tool bed provided by the utility model;

[0025] Figure 5 The utility model is a schematic diagram of the use state of the machine tool bed after various devices are installed.

[0026] In the figure: 100 - machine tool bed; 1 - first side support; 2 - base frame; 3 - second side support; 4 - transverse rib plate; 5 - longitudinal rib plate; 6 - debugging and maintenance entrance and exit; 7 - waste recovery channel; 8 - guide rail connection surface; 9 - horizontal plane anchor hole; 10 - equipment installation plane. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] The utility model aims to provide a machine tool bed to solve the problems existing in the prior art, solve the problem of insufficient rigidity, reduce resonance and ensure cutting accuracy.

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0030] Embodiment 1

[0031] This embodiment provides a machine tool bed 100, such as Figure 1 to Figure 5 As shown, it includes a first side support 1, a second side support 3 and a base frame 2; the first side support 1 and the second side support 3 are arranged opposite to each other, and the bottom end of the first side support 1 is fixedly connected to one end of the base frame 2, and the bottom end of the second side support 3 is fixedly connected to the other end of the base frame 2; the first side support 1, the base frame 2 and the second side support 3 are integrally formed; the first side support 1 has a first cavity, the second side support 3 has a second cavity, and transverse ribs 4 and longitudinal ribs 5 are fixedly arranged in the first cavity and the second cavity; the lower end of the first side support 1 on the side close to the second side support 3 extends obliquely toward the side close to the second side support 3; and the lower end of the second side support 3 on the side close to the first side support 1 extends obliquely toward the side close to the first side support 1.

[0032] By adopting a first side support 1 and a second side support 3 with a transverse rib plate 4 and a longitudinal rib plate 5 inside, and adopting an integral molding method, and the bottom of the first side support 1 and the second side support 3 is set as a wide bottom structure, it provides greater rigid support for various devices installed on the machine tool bed 100, and increases the overall strength of the machine tool bed 100; thereby reducing the resonance phenomenon and ensuring that the cutting accuracy is not affected.

[0033] Specifically, the first side support 1, the base frame 2 and the second side support 3 are integrally cast.

[0034] Specifically, a sand casting process is adopted, and three-dimensional software is used to reasonably distribute the transverse ribs 4 and the longitudinal ribs 5 on the stressed longitudinal cross-section and the stressed transverse cross-section of the machine tool bed 100. Finite element static stress analysis, accurate material calculation and precise design are used to solve the problems of insufficient rigidity and resonance of the original bed welded with multiple bracket steel structures, which affect the cutting accuracy.

[0035] Specifically, the overall dimensions formed by the first side support 1, the base frame 2 and the second side support 3 are determined by the standard model dimensions of the X / Y / Z three-axis CNC gantry machine tool, and the machine tool travel parameters are: X-axis 1000mm, Y-axis 800mm, Z-axis 500mm, which can meet a wide range of customer needs.

[0036] Specifically, the machine tool bed 100 of the present embodiment is a combination of a workbench unit (base frame 2) and two bridge seat units (first side support 1 and second side support 3), and large inverted eight-shaped oblique ribs are added (the lower end of the first side support 1 close to the second side support 3 and the lower end of the second side support 3 close to the first side support 1). At the same time, the transverse ribs 4 and the longitudinal ribs 5 inside the first side support 1 and the second side support 3 are strictly distributed, which not only enhances the strength of the integrally cast machine tool bed 100, but also opens weight-reducing holes at various positions to reduce its own weight, thereby meeting the parameter requirements of high-efficiency CNC laser cutting equipment that can travel at 100 m / min.

[0037] In the optional scheme of this embodiment, it is more preferred that the material of the first side support 1, the base frame 2 and the second side support 3 is HT300 gray cast iron. The material of HT300 gray cast iron has high strength and hardness, good wear resistance, and is suitable for use on a bed with large stress.

[0038] Among the optional solutions of this embodiment, it is more preferred that Figure 1 to Figure 5 As shown, a debugging and maintenance entrance and exit 6 is provided on the second side support 3. The debugging and maintenance entrance and exit 6 can be conveniently entered and exited from the interior of the machine tool bed 100 to complete maintenance and debugging.

[0039] Specifically, the debugging and maintenance entrance and exit 6 is provided with an entrance and exit door.

[0040] Among the optional solutions of this embodiment, it is more preferred that Figure 1 to Figure 5 As shown, a waste recovery channel 7 is provided on the first side support 1 and the base frame 2. The waste recovery channel 7 provides an accommodating space for waste recovery equipment.

[0041] Among the optional solutions of this embodiment, it is more preferred that Figure 1 to Figure 5 As shown, the upper ends of the first side support 1 and the second side support 3 are both provided with a guide rail connection surface 8. The provision of the guide rail connection surface 8 can provide a plane for guide rail installation, facilitating the installation and use of the guide rail.

[0042] Specifically, the setting of the guide rail connecting surface 8 is the core area to ensure the accuracy of the machine tool, and it undergoes processes such as rough machining, quenching, and fine grinding.

[0043] Among the optional solutions of this embodiment, it is more preferred that Figure 1 to Figure 5 As shown, a plurality of horizontal plane anchor holes 9 are provided on the lower surface of the base frame 2, and the horizontal plane anchor holes 9 are used to fix the horizontal plane anchors. The provision of the horizontal plane anchor holes 9 can provide an installation position for the horizontal plane anchors, ensuring the stable placement of the machine tool bed 100.

[0044] Among the optional solutions of this embodiment, it is more preferred that Figure 1 to Figure 5 As shown, the first side support 1, the base frame 2 and the second side support 3 are all provided with an equipment installation plane 10. The setting of the equipment installation plane 10 facilitates the stable and fixed installation of the external sheet metal, the machine tool electrical control cabinet, etc.

[0045] Specifically, a boss is left around the whole formed by the first side support 1, the base frame 2 and the second side support 3, and the boss has an equipment installation plane 10, which can be stably and firmly installed with external sheet metal, machine tool electrical control cabinet, etc. after rough processing.

[0046] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A machine tool bed, characterized in that: comprising a first side support, a second side support and a bottom frame; The first side support and the second side support are arranged opposite to each other, and the bottom end of the first side support is fixedly connected to one end of the bottom frame, and the bottom end of the second side support is fixedly connected to the other end of the bottom frame; the first side support, the bottom frame and the second side support are integrally formed; The first side support has a first cavity therein, the second side support has a second cavity therein, and transverse ribs and longitudinal ribs are fixedly arranged in the first cavity and the second cavity; The lower end of the first side support close to the second side support extends obliquely toward the second side support; and the lower end of the second side support close to the first side support extends obliquely toward the first side support.

2. The machine tool bed according to claim 1, characterized in that: The first side support, the base frame and the second side support are made of HT300 grey cast iron.

3. The machine tool bed according to claim 1, characterized in that: The second side support is provided with a debugging and maintenance entrance and exit.

4. The machine tool bed according to claim 1, characterized in that: The first side support and the bottom frame are both provided with a waste recovery channel.

5. The machine tool bed according to claim 1, characterized in that: The upper ends of the first side support and the second side support are both provided with guide rail connecting surfaces.

6. The machine tool bed according to claim 1, characterized in that: A plurality of horizontal plane anchor holes are arranged on the lower surface of the base frame, and the horizontal plane anchor holes are used for fixing the horizontal plane anchors.

7. The machine tool bed according to claim 1, characterized in that: The first side support, the base frame and the second side support are all provided with equipment installation planes.