Full-automatic pipe jointing machine

Through the design of a fully automatic pipe splitter machine, the combination of downward rolls, conveying rolls and grinding rollers is used to solve the problem of steel pipe burrs after cutting, and the automatic conveying and grinding of steel pipes is realized, and the production efficiency is improved.

CN222154982UActive Publication Date: 2024-12-13ZHEJIANG WUYU NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420770675.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-13
Estimated Expiration
2034-04-15

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  • Figure CN222154982U_ABST
    Figure CN222154982U_ABST
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Abstract

The utility model relates to the technical field of pipe segmenting machines, in particular to a full-automatic pipe segmenting machine which comprises a frame body, the upper surface of the frame body is fixedly connected with a conveying frame, the front surface of the conveying frame is fixedly connected with a mounting plate, the upper surface of the mounting plate is fixedly connected with a guide frame, and the inner side surface of the guide frame is slidably connected with a pressing frame. According to the steel pipe polishing device, a third hydraulic rod is started, the output end of the third hydraulic rod is matched with a connecting rod to drive a polishing roller to move downwards, so that the polishing roller makes contact with the outer surface or the end of a steel pipe, a third stepping motor is started, and the output end of the third stepping motor is matched with a second synchronous wheel and a second synchronous belt to drive a rotating roller to rotate; the rotating roller drives the steel pipe to rotate, the rotating steel pipe makes contact with the grinding roller, the outer surface or the end of the steel pipe can be ground through the grinding roller, burrs generated by cutting are removed, welding and paint spraying can be conveniently conducted on the steel pipe in the follow-up process, and the production efficiency of the scaffold can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe-cutting machines, in particular to a full-automatic pipe-cutting machine. Background Art

[0002] The pipe cutting machine is a mechanical device specially used for cutting pipes. This machine can automatically cut the pipes to a fixed length and can automatically feed the pipes, which greatly improves the work efficiency and accuracy. It can be used for cutting the steel pipes of the disc-type steel scaffolding. However, the existing devices have certain disadvantages. For example, a fixed-length cutting device for the production of special-shaped steel pipes recorded in the publication number CN220659374U includes a cutting table and a support, the support is fixedly installed at the bottom end of the cutting table, and the top end of the cutting table is provided with a cutting mechanism and a clamping mechanism;

[0003] Although the above device solves the problem of sparks flying easily, which can easily cause injuries to workers, by setting up a clamping mechanism, the special-shaped steel pipe can be stably fixed. However, the steel pipe is not polished after cutting, resulting in burrs at the port position and possible debris on the surface of the steel pipe, which affects the subsequent welding and painting. Tools are needed for processing later, resulting in reduced scaffolding production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a fully automatic pipe-cutting machine to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The top surface of the conveyor frame is fixedly connected with the conveying frame, the front surface of the conveying frame is fixedly connected with the mounting plate, the upper surface of the mounting plate is fixedly connected with the guide frame, the inner surface of the guide frame is slidably connected with the lower pressure frame, the lower surface of the lower pressure frame is fixedly connected with the mounting seat, the upper surface of the mounting seat is fixedly connected with a No. 1 stepper motor, the inner surface of the mounting seat is rotatably connected with two lower pressure rollers, the upper surface of the conveying frame is fixedly connected with the cutting frame, the upper surface of the cutting frame is embedded with a movable connection with the moving plate, one side surface of the moving plate is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a saw disk, the upper surface of the frame body is embedded with a lifting frame movably connected, the inner surface of the lifting frame is rotatably connected with a rotating roller, the upper surface of the lifting frame is embedded with a clamping seat, the upper surface of the clamping seat is embedded with a connecting rod, and the lower end of the connecting rod is fixedly connected with a grinding roller.

[0007] Furthermore, the inner surface of the conveying frame is rotatably connected to a plurality of conveying rollers.

[0008] Furthermore, the end of the lower pressure roller and the output end of the No. 1 stepper motor are fixedly connected to a No. 1 synchronous wheel, the outer surface of the No. 1 synchronous wheel is nested and connected to a No. 1 synchronous belt, the upper surface of the mounting plate is fixedly connected to a No. 1 hydraulic rod, and the output end of the No. 1 hydraulic rod is fixedly connected to the lower pressure frame.

[0009] Furthermore, the upper surface of the movable plate is fixedly connected with a limiting column, the limiting column is slidably connected to the cutting frame, the upper surface of the cutting frame is embedded with a No. 2 hydraulic rod, and the output end of the No. 2 hydraulic rod is fixedly connected to the movable plate.

[0010] Furthermore, bolts are threadedly connected between the outer surface of the lifting frame and the corresponding positions of the clamping seat, a No. 2 stepper motor is fixedly connected to the upper surface of the clamping seat, a guide roller is fixedly connected to the output end of the No. 2 stepper motor, a limit roller is rotatably connected to the front surface of the clamping seat, a No. 3 hydraulic rod is embedded and connected to the upper surface of the clamping seat, and a No. 3 hydraulic rod is fixedly connected to the output end of the No. 3 hydraulic rod and the connecting rod.

[0011] Furthermore, the inner surface of the lifting frame is rotatably connected to two rotating rollers, the outer surface of the lifting frame is fixedly connected to a No. 3 stepper motor, the output end of the No. 3 stepper motor and one end of the rotating roller are both fixedly connected to a No. 2 synchronous wheel, and the outer surface of the No. 2 synchronous wheel is nested with a No. 2 synchronous belt.

[0012] Furthermore, an insertion rod is fixedly connected to the lower surface of the lifting frame, the insertion rod is slidably connected to the frame body, a No. 4 hydraulic rod is fixedly connected to the upper surface of the frame body, and an output end of the No. 4 hydraulic rod is fixedly connected to the lifting frame.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The steel pipe is supported by the lower pressure roller and the conveying roller. The adjacent lower pressure rollers are driven by the No. 1 synchronous wheel and the No. 1 synchronous belt. The output end of the No. 1 stepper motor transmits power to one of the lower pressure rollers through the No. 1 synchronous wheel and the No. 1 synchronous belt. The steel pipe is conveyed by the cooperation of the lower pressure roller and the conveying roller. The No. 1 hydraulic rod is started, and the output end of the No. 1 hydraulic rod drives the lower pressure frame to move. The distance between the lower pressure roller and the conveying roller is adjusted, so that the device is suitable for steel pipes of different thicknesses, which is conducive to the automatic feeding of steel pipes.

[0015] 2. The steel pipe is limited by the set grinding roller and the limit roller to prevent the steel pipe from shaking. The No. 3 hydraulic rod is started, and the output end of the No. 3 hydraulic rod cooperates with the connecting rod to drive the grinding roller to move downward, so that the grinding roller contacts the outer surface of the steel pipe or the end of the steel pipe. The No. 3 stepper motor is started, and the output end of the No. 3 stepper motor cooperates with the No. 2 synchronous wheel and the No. 2 synchronous belt to drive the rotating roller to rotate, so that the rotating roller drives the steel pipe to rotate. The rotating steel pipe contacts the grinding roller, and the outer surface or end of the steel pipe can be ground by the grinding roller to remove burrs caused by cutting, which is convenient for subsequent welding and painting of the steel pipe, and is beneficial to improving the production efficiency of the scaffolding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the use state of the utility model;

[0017] Figure 2 This is a schematic diagram of the transmission structure of the lower pressure roller of the utility model;

[0018] Figure 3 This is a schematic diagram of the saw disc connection structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the connection structure of the card connector of the utility model.

[0020] In the figure: 1, frame; 101, conveying frame; 102, conveying roller; 2, mounting plate; 201, guide frame; 202, lower pressure frame; 203, mounting seat; 204, stepping motor No. 1; 205, lower pressure roller; 206, synchronous wheel No. 1; 207, synchronous belt No. 1; 208, hydraulic rod No. 1; 3, cutting frame; 301, moving plate; 302, limit column; 303, servo motor; 304, saw disc ; 305, No. 2 hydraulic rod; 4, clamping seat; 401, bolt; 402, No. 2 stepping motor; 403, limiting roller; 404, guide roller; 405, No. 3 hydraulic rod; 406, connecting rod; 407, grinding roller; 5, lifting frame; 501, rotating roller; 502, No. 2 synchronous wheel; 503, No. 3 stepping motor; 504, No. 2 synchronous belt; 505, insertion rod; 506, No. 4 hydraulic rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figures 1 to 4In the embodiment of the utility model, a fully automatic pipe cutting machine includes a frame 1, a conveying frame 101 is fixedly connected to the upper surface of the frame 1, a mounting plate 2 is fixedly connected to the front surface of the conveying frame 101, a guide frame 201 is fixedly connected to the upper surface of the mounting plate 2, a lower pressing frame 202 is slidably connected to the inner surface of the guide frame 201, a mounting seat 203 is fixedly connected to the lower surface of the lower pressing frame 202, a stepping motor 204 is fixedly connected to the upper surface of the mounting seat 203, two lower pressing rollers 205 are rotatably connected to the inner surface of the mounting seat 203, and the conveying frame The upper surface of 101 is fixedly connected with a cutting frame 3, the upper surface of the cutting frame 3 is embedded with a movable plate 301, one side surface of the movable plate 301 is fixedly connected with a servo motor 303, the output end of the servo motor 303 is fixedly connected with a saw disk 304, the upper surface of the frame body 1 is embedded with a lifting frame 5 that is movably connected, the inner surface of the lifting frame 5 is rotatably connected with a rotating roller 501, the upper surface of the lifting frame 5 is embedded with a clamping seat 4, the upper surface of the clamping seat 4 is embedded with a connecting rod 406, and the lower end of the connecting rod 406 is fixedly connected with a grinding roller 407.

[0023] Specifically, when in use, the steel pipe is transported through the conveying frame 101, and the guide frame 201 limits the movement of the lower pressure frame 202, so that the No. 1 stepper motor 204 on the mounting seat 203 drives the two lower pressure rollers 205 to rotate and convey the steel pipe. Subsequently, the movable plate 301 drives the servo motor 303 to descend, so that the saw disk 304 cuts the steel pipe. Subsequently, the cut steel pipe enters the lifting frame 5, and cooperates with the grinding roller 407 to grind the outer surface of the steel pipe, which is beneficial to the later processing of the steel pipe.

[0024] Embodiment 1

[0025] like Figure 1 and 2 As shown, the inner surface of the conveying frame 101 is rotatably connected to a plurality of conveying rollers 102, the end of the lower pressure roller 205 and the output end of the No. 1 stepper motor 204 are fixedly connected to the No. 1 synchronous wheel 206, the outer surface of the No. 1 synchronous wheel 206 is nested and connected to the No. 1 synchronous belt 207, the upper surface of the mounting plate 2 is fixedly connected to the No. 1 hydraulic rod 208, and the output end of the No. 1 hydraulic rod 208 is fixedly connected to the lower pressure frame 202.

[0026] In this embodiment, the conveying roller 102 supports the steel pipe, and the adjacent lower pressure rollers 205 are driven by the No. 1 synchronous wheel 206 and the No. 1 synchronous belt 207. The output end of the No. 1 stepper motor 204 transmits power to one of the lower pressure rollers 205 through the No. 1 synchronous wheel 206 and the No. 1 synchronous belt 207. The steel pipe is conveyed by the cooperation of the lower pressure roller 205 and the conveying roller 102. The No. 1 hydraulic rod 208 is started, and the output end of the No. 1 hydraulic rod 208 drives the lower pressure frame 202 to move, and the distance between the lower pressure roller 205 and the conveying roller 102 is adjusted, so that the device is suitable for steel pipes of different thicknesses.

[0027] like Figure 3 As shown, the upper surface of the movable plate 301 is fixedly connected to the limiting column 302, the limiting column 302 is slidably connected to the cutting frame 3, the upper surface of the cutting frame 3 is embedded with a second hydraulic rod 305, and the output end of the second hydraulic rod 305 is fixedly connected to the movable plate 301.

[0028] In this embodiment, the second hydraulic rod 305 is started, and the output end of the second hydraulic rod 305 drives the movable plate 301 to move, and the limiting column 302 limits the movement of the movable plate 301, and the steel pipe can be cut in cooperation with the saw disk 304.

[0029] Embodiment 2

[0030] On the basis of the first embodiment, in order to make up for the problem that it is inconvenient to grind the steel pipe in the first embodiment.

[0031] like Figure 4 As shown, the outer surface of the lifting frame 5 and the corresponding position of the clamping seat 4 are threadedly connected with bolts 401, the upper surface of the clamping seat 4 is fixedly connected with a No. 2 stepper motor 402, the output end of the No. 2 stepper motor 402 is fixedly connected with a guide roller 404, the front surface of the clamping seat 4 is rotatably connected with a limiting roller 403, the upper surface of the clamping seat 4 is embedded with a No. 3 hydraulic rod 405, and the output end of the No. 3 hydraulic rod 405 is fixedly connected to the connecting rod 406.

[0032] In this embodiment, the bolt 401 is rotated using an external tool to make the clamping seat 4 lose its fixation, and the height of the clamping seat 4 can be manually adjusted. The No. 2 stepper motor 402 cooperates with the guide roller 404 to rotate. Since the guide roller 404 is in contact with the steel pipe, the guide roller 404 can drive the steel pipe to move, and the limiting roller 403 limits the steel pipe to prevent the steel pipe from shaking. The No. 3 hydraulic rod 405 is started, and the output end of the No. 3 hydraulic rod 405 cooperates with the connecting rod 406 to drive the grinding roller 407 to move downward, so that the grinding roller 407 is in contact with the outer surface of the steel pipe or the end of the steel pipe.

[0033] like Figure 4As shown, the inner surface of the lifting frame 5 is rotatably connected to two rotating rollers 501, the outer surface of the lifting frame 5 is fixedly connected to a No. 3 stepper motor 503, the output end of the No. 3 stepper motor 503 and one end of the rotating roller 501 are both fixedly connected to a No. 2 synchronous wheel 502, the outer surface of the No. 2 synchronous wheel 502 is nested and connected to a No. 2 synchronous belt 504, the lower surface of the lifting frame 5 is fixedly connected to an insertion rod 505, the insertion rod 505 and the frame body 1 are slidably connected, the upper surface of the frame body 1 is fixedly connected to a No. 4 hydraulic rod 506, and the output end of the No. 4 hydraulic rod 506 is fixedly connected to the lifting frame 5.

[0034] In this embodiment, the No. 3 stepper motor 503 is started, and the output end of the No. 3 stepper motor 503 cooperates with the No. 2 synchronous wheel 502 and the No. 2 synchronous belt 504 to drive the rotating roller 501 to rotate, so that the rotating roller 501 drives the steel pipe to rotate, and the rotating steel pipe contacts the grinding roller 407, and the outer surface or end of the steel pipe can be grinded by the grinding roller 407. In addition, the No. 4 hydraulic rod 506 is started, and the output end of the No. 4 hydraulic rod 506 cooperates with the insertion rod 505 to drive the lifting frame 5 to move, so that the lifting frame 5 is suitable for steel pipes of different diameters, thereby improving the applicability of the device, and the steel pipe is limited by the lower pressure roller 205, the limiting roller 403 and the guide roller 404, and the steel pipe is cut by the saw disk 304, and the steel pipe is grinded by the grinding roller 407 to remove burrs caused by cutting, so as to facilitate subsequent welding and painting of the steel pipe, which is beneficial to improving the production efficiency of the scaffolding.

[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0036] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A fully automatic pipe-cutting machine, comprising a frame, characterized in that: The upper surface of the frame is fixedly connected to a conveying frame, the front surface of the conveying frame is fixedly connected to a mounting plate, the upper surface of the mounting plate is fixedly connected to a guide frame, the inner surface of the guide frame is slidably connected to a lower pressure frame, the lower surface of the lower pressure frame is fixedly connected to a mounting seat, the upper surface of the mounting seat is fixedly connected to a No. 1 stepper motor, the inner surface of the mounting seat is rotatably connected to two lower pressure rollers, the upper surface of the conveying frame is fixedly connected to a cutting frame, the upper surface of the cutting frame is embedded with a movable connection with a moving plate, one side surface of the moving plate is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a saw disk, the upper surface of the frame body is embedded with a lifting frame that is movably connected, the inner surface of the lifting frame is rotatably connected to a rotating roller, the upper surface of the lifting frame is embedded with a clamping seat, the upper surface of the clamping seat is embedded with a connecting rod, and the lower end of the connecting rod is fixedly connected to a grinding roller.

2. A fully automatic pipe-cutting machine according to claim 1, characterized in that: The inner surface of the conveying frame is rotatably connected with a plurality of conveying rollers.

3. The fully automatic pipe-cutting machine according to claim 1, characterized in that: The end of the lower pressure roller and the output end of the No. 1 stepper motor are fixedly connected to the No. 1 synchronous wheel, the outer surface of the No. 1 synchronous wheel is nested and connected to the No. 1 synchronous belt, the upper surface of the mounting plate is fixedly connected to the No. 1 hydraulic rod, and the output end of the No. 1 hydraulic rod is fixedly connected to the lower pressure frame.

4. The fully automatic pipe-cutting machine according to claim 1, characterized in that: The upper surface of the movable plate is fixedly connected with a limiting column, the limiting column is slidably connected to the cutting frame, the upper surface of the cutting frame is embedded with a No. 2 hydraulic rod, and the output end of the No. 2 hydraulic rod is fixedly connected to the movable plate.

5. The fully automatic pipe-cutting machine according to claim 1, characterized in that: Bolts are threadedly connected to the outer surface of the lifting frame and the corresponding positions of the clamping seat, the upper surface of the clamping seat is fixedly connected to the No. 2 stepper motor, the output end of the No. 2 stepper motor is fixedly connected to the guide roller, the front surface of the clamping seat is rotatably connected to the limiting roller, the upper surface of the clamping seat is embedded with a No. 3 hydraulic rod, and the output end of the No. 3 hydraulic rod is fixedly connected to the connecting rod.

6. The fully automatic pipe-cutting machine according to claim 1, characterized in that: The inner surface of the lifting frame is rotatably connected to two rotating rollers, the outer surface of the lifting frame is fixedly connected to a No. 3 stepper motor, the output end of the No. 3 stepper motor and one end of the rotating roller are both fixedly connected to a No. 2 synchronous wheel, and the outer surface of the No. 2 synchronous wheel is nested with a No. 2 synchronous belt.

7. The fully automatic pipe-cutting machine according to claim 1, characterized in that: An insertion rod is fixedly connected to the lower surface of the lifting frame, and the insertion rod is slidably connected to the frame body. A No. 4 hydraulic rod is fixedly connected to the upper surface of the frame body, and an output end of the No. 4 hydraulic rod is fixedly connected to the lifting frame.