Polishing machine for pouring gate of carbon steel casting

By introducing structures such as lifting components and steering motors into the gate grinder of carbon steel castings, the problem of height irreconcilable in the prior art can only be polished by one surface, and flexible grinding of different heights and positions is achieved, and processing is improved Efficiency and protection of castings.

CN222154986UActive Publication Date: 2024-12-13TURPAN HUAYANG CASTING CO LTD
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Patent Information

Application Number
CN202420914350.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-13
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing carbon steel casting gate grinder lacks a height adjustment structure and cannot adapt to castings of different heights. It can only polish one surface at a time, which is inconvenient to use and affects processing efficiency.

Method used

A carbon steel casting gate grinder including an L-shaped frame and auxiliary mechanism was designed, and adopts structures such as lifting components, steering motors and rotating tables to achieve flexible adjustment of casting height and direction, making it convenient to gates at different locations. Perform polishing.

Benefits of technology

Grinding gates at different heights and positions is achieved, processing efficiency is improved, and the adjustment is smoother and more stable through the cooperation of the hydraulic rod and the return spring, and the castings are protected.

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Abstract

The utility model relates to the technical field of machining equipment, and discloses a carbon steel casting sprue polisher which comprises an L-shaped rack, an auxiliary mechanism is arranged on the rack, an open groove is formed in one side of the top of the rack, a polishing roller is rotationally connected into the open groove, and a polishing motor is installed on the side, corresponding to the polishing roller, of the outer portion of the rack through a motor frame. One end of a polishing motor output shaft is fixedly connected with one end of a polishing roller rotating shaft through a coupler. The fourth platform and a carbon steel casting clamped above the fourth platform are moved back and forth to grind the front side and the rear side of a casting sprue respectively, the height of the fourth platform and the height of the carbon steel casting clamped above the fourth platform are adjusted through the lifting assembly, and the upper side and the lower side of the casting sprue are ground respectively. The rotating table and components above the rotating table are rotated through the steering motor, the direction of the carbon steel casting is adjusted, sprues at different positions of the casting are conveniently polished, the carbon steel casting does not need to be taken, unloaded and clamped again, use is convenient, and the machining efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing equipment, in particular to a carbon steel casting pouring gate grinding machine. Background Art

[0002] The gate of a carbon steel casting refers to the channel from the runner to one end of the mold cavity during casting. It is the smallest and shortest part of the casting system. In metal casting, it refers to the entrance and channel for the molten metal to enter the mold during casting. After molding, the gate is the first to solidify and seal. It has the function of preventing the feed from flowing back and avoiding the cavity pressure from dropping too quickly, causing shrinkage and depression of the molded product. After casting, the carbon steel casting generally needs to have its gate position polished to ensure the smoothness of the port.

[0003] Prior art publication number CN219026943U discloses a carbon steel casting gate grinder, comprising a frame, a clamping mechanism and a forward moving mechanism, a grinding mechanism is installed on the top side wall of the frame, a reciprocating mechanism is arranged between the forward moving mechanism and the clamping mechanism, the reciprocating mechanism comprises two fixed plates, a reciprocating screw is rotatably arranged between the two fixed plates, a nut seat is provided on the outer wall transmission sleeve of the reciprocating screw, the nut seat is fixedly arranged with the clamping mechanism, and a driving motor connected to the reciprocating screw is fixedly arranged on the outer wall of one of the fixed plates.

[0004] The above-mentioned device lacks a structure capable of adjusting the height of the casting and can only grind carbon steel castings of a specific height. When the heights of the castings are different, it is difficult to grind them. At the same time, only one surface of the casting can be grinded at one time. When the gates of other surfaces of the casting need to be processed, the casting needs to be unloaded and clamped again, which is inconvenient to use and affects the processing efficiency. Utility Model Content

[0005] The utility model aims to provide a carbon steel casting gate grinding machine to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A carbon steel casting gate grinding machine comprises an L-shaped frame, an auxiliary mechanism is arranged on the frame, a slot is arranged on one side of the top of the frame, a grinding roller is rotatably connected in the slot, a grinding motor is installed on the side of the frame outside corresponding to the grinding roller through a motor frame, and one end of the output shaft of the grinding motor is fixedly connected to one end of the rotating shaft of the grinding roller through a coupling;

[0008] The auxiliary mechanism includes a first platform, which is slidably connected to the frame, a second platform is movably connected to the top of the first platform via a plurality of lifting components, a third platform is rotatably connected to the top of the second platform, a fourth platform is slidably connected to the top of the third platform, side clamping plates and a fixed plate are respectively fixed on both sides of the top of the fourth platform, and a movable plate is slidably connected to the top of the fourth platform on one side close to the fixed plate.

[0009] As a further solution of the utility model: the lifting assembly includes an electric push rod, the bottom end of the electric push rod is fixed on the first platform, and a connecting plate is fixed on the top of the electric push rod, a connecting block is movably connected to the top of the connecting plate through a plurality of hydraulic rods, and the connecting block is fixedly connected to the second platform.

[0010] As a further solution of the utility model: first sliding grooves are provided on both sides of the upper surface of the frame corresponding to the auxiliary mechanism, and a first groove is provided in the middle position of the upper surface of the frame, a first screw is rotatably connected in the first groove, a first driving block is sleeved on the external thread of the first screw, the first driving block is slidably connected in the first groove, a first turntable is provided on the outside of the frame corresponding to the side of the first screw, one end of the first screw rotates through the frame and is fixedly connected to the first turntable.

[0011] As a further solution of the utility model: a first slider is fixed on one side of the bottom of the first platform corresponding to the two first slide grooves, the two first sliders are respectively slidably connected in the first slide grooves on the corresponding side, and the first driving block is fixedly connected to the first platform.

[0012] As a further solution of the utility model: a steering motor is installed in the middle position of the bottom of the second platform, a rotating table is rotatably connected to the middle position of the top of the second platform, one end of the steering motor output shaft is fixedly connected to one end of the rotating shaft of the rotating table, and the third platform is fixed on the top of the rotating table.

[0013] As a further solution of the utility model: second sliding grooves are provided on both sides of the upper surface of the third platform, and a second groove is provided in the middle position of the upper surface of the third platform, a second screw is rotatably connected in the second groove, a second driving block is threadedly sleeved on the second screw, the second driving block is slidably connected in the second groove, a second turntable is provided on the outside of the third platform corresponding to the side of the second screw, one end of the second screw rotates through the third platform and is fixedly connected to the second turntable.

[0014] As a further solution of the utility model: a second slider is fixed on one side of the bottom of the fourth platform corresponding to the two second slide grooves, the two second sliders are respectively slidably connected in the second slide grooves on the corresponding side, and the second driving block is fixedly connected to the bottom of the fourth platform.

[0015] As a further solution of the utility model: a third screw is rotatably connected to the fixed plate, one end of the third screw extends to one side of the movable plate and is rotatably connected to the movable plate, one end of the third screw away from the movable plate extends to the outside of the fixed plate and a knob is fixed to one end of the third screw.

[0016] As a further solution of the utility model: a return spring is sleeved on the outside of each of the plurality of hydraulic rods, and the upper and lower ends of the return spring are fixedly connected to the connection block and the connection plate respectively.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0018] 1. In the utility model, the auxiliary mechanism and the carbon steel casting clamped by it are moved to one side of the grinding roller by rotating the first screw rod through the first turntable and by cooperating with the first driving block, the grinding motor is started to rotate the grinding roller to grind the pouring mouth of the carbon steel casting, and the second turntable and the second screw rod can be used to move the fourth platform and the carbon steel casting clamped thereon back and forth during the grinding process, and the front and rear sides of the pouring mouth of the casting are respectively ground, and further, the height of the fourth platform and the carbon steel casting clamped thereon is adjusted by the lifting assembly, and the upper and lower sides of the pouring mouth of the casting are respectively ground, and further, the direction of the carbon steel casting is adjusted by rotating the rotating table and the components above it through the steering motor, so as to facilitate the grinding of the pouring mouths at different positions of the casting, and there is no need to re-unload and clamp the carbon steel casting, which is convenient to use and has high processing efficiency;

[0019] 2. In the utility model, the vertical distance between the second platform and the first platform can be adjusted by the lifting assembly. The hydraulic rod and the return spring arranged in the lifting assembly can play the role of shock absorption and buffering. When adjusting the height of the carbon steel casting, it will be smoother and more stable, thus protecting the casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 It is a structural schematic diagram of the utility model.

[0022] Figure 2 It is a structural schematic diagram of the frame in the utility model.

[0023] Figure 3 It is a structural schematic diagram of the auxiliary mechanism in the utility model.

[0024] Figure 4 It is a side structural diagram of the auxiliary mechanism in the utility model.

[0025] Figure 5 It is a structural schematic diagram of the lifting component in the utility model.

[0026] Notes on figure numbers: 1-frame, 2-grinding motor, 3-auxiliary mechanism, 31-first platform, 32-lifting assembly, 321-electric push rod, 322-connecting plate, 323-hydraulic rod, 324-connecting block, 325-reset spring, 33-second platform, 34-third platform, 35-fourth platform, 36-first slider, 37-rotating table, 38-second slide groove, 39-second turntable, 310-second groove, 311-second screw, 312-second drive block, 313-side clamp, 314-movable plate, 315-fixed plate, 316-third screw, 317-second slider, 318-steering motor, 4-grooving, 5-grinding roller, 6-first turntable, 7-motor frame, 8-first slide groove, 9-first groove, 10-first drive block, 11-first screw. DETAILED DESCRIPTION

[0027] The following embodiments will be combined with the accompanying drawings to describe the utility model in detail. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the utility model are only used to illustrate the utility model, and are not used to limit the scope of the utility model. Any obvious modifications or changes made to the utility model do not depart from the spirit and scope of the utility model.

[0028] Example 1

[0029] See also Figure 1 , Figure 2In the embodiment of the utility model, a carbon steel casting gate grinding machine comprises an L-shaped frame 1, an auxiliary mechanism 3 is arranged on the frame 1, a slot 4 is arranged on one side of the top of the frame 1, a grinding roller 5 is rotatably connected in the slot 4, a grinding motor 2 is installed on one side of the outer side of the frame 1 corresponding to the grinding roller 5 through a motor frame 7, one end of the output shaft of the grinding motor 2 is fixedly connected to one end of the rotating shaft of the grinding roller 5 through a coupling, a first slide groove 8 is arranged on both sides of the upper surface of the frame 1 corresponding to the auxiliary mechanism 3, and the middle position of the upper surface of the frame 1 is A first groove 9 is provided in the frame 1, in which a first screw rod 11 is rotatably connected, and an external thread of the first screw rod 11 is sleeved with a first driving block 10, and the first driving block 10 is slidably connected in the first groove 9. A first turntable 6 is provided on the side of the frame 1 corresponding to the first screw rod 11, and one end of the first screw rod 11 rotates through the frame 1 and is fixedly connected to the first turntable 6. The first screw rod 11 is rotated by the first turntable 6. During the rotation of the first screw rod, the first driving block 10 can move back and forth in the first groove 9.

[0030] See also Figure 3 , Figure 4The auxiliary mechanism 3 includes a first platform 31, and a first slider 36 is fixed on one side of the bottom of the first platform 31 corresponding to the two first slide grooves 8. The two first sliders 36 are respectively slidably connected to the first slide grooves 8 on the corresponding side. The first platform 31 is slidably connected to the frame 1. The first driving block 10 is fixedly connected to the first platform 31. When the first driving block moves back and forth left and right, it can drive the first platform to move synchronously, so that the auxiliary mechanism 3 can approach or move away from the grinding roller 5 installed on one side of the frame 1. The second platform 33 is movably connected to the top of the first platform 31 through multiple lifting components 32. The upper and lower distances between the second platform 33 and the first platform 31 can be adjusted by the lifting components 32, so that The height of the carbon steel casting clamped on the auxiliary mechanism 3 can be adjusted to facilitate grinding and processing. A steering motor 318 is installed in the middle position of the bottom of the second platform 33. A rotating table 37 is rotatably connected to the middle position of the top of the second platform 33. One end of the output shaft of the steering motor 318 is fixedly connected to one end of the rotating shaft of the rotating table 37. A third platform 34 is fixed on the top of the rotating table 37. Second slide grooves 38 are provided on both sides of the upper surface of the third platform 34, and a second groove 310 is provided in the middle position of the upper surface of the third platform 34. A second screw 311 is rotatably connected in the second groove 310. A second driving block 312 is threadedly sleeved on the second screw 311. The second driving block 312 is slidably connected to the The third platform 34 is connected to the second groove 310. A second turntable 39 is provided on the side of the third platform 34 corresponding to the second screw 311. One end of the second screw 311 rotates through the third platform 34 and is fixedly connected to the second turntable 39. The second screw 311 is rotated by the second turntable 39. When the second screw 311 rotates, the second driving block 312 can move back and forth in the second groove 310. The fourth platform 35 is slidably connected above the third platform 34. The second driving block 312 is fixedly connected to the bottom of the fourth platform 35. A second slider 317 is fixed on one side of the bottom of the fourth platform 35 corresponding to the two second slide grooves 38. The two second sliders 317 are slidably connected to the corresponding side. In the second slide groove 38, side clamping plates 313 and fixed plates 315 are fixed on both sides of the top of the fourth platform 35, and a movable plate 314 is slidably connected to the side of the top of the fourth platform 35 close to the fixed plate 315. A third screw 316 is rotatably connected to the fixed plate 315, and one end of the third screw 316 extends to one side of the movable plate 314 and is rotatably connected to the movable plate 314. One end of the third screw 316 extends to the outside of the fixed plate 315 away from the movable plate 314 and a knob is fixed to one end of the third screw 316. The movable plate 314 can be moved toward the side close to the side clamping plate 313 by rotating the third screw 316. The movable plate and the side clamping plate are used together to clamp and fix the carbon steel casting.

[0031] Example 2

[0032] See also Figure 5On the basis of Example 1, the lifting component 32 includes an electric push rod 321, the bottom end of the electric push rod 321 is fixed on the first platform 31, and a connecting plate 322 is fixed to the top of the electric push rod 321, and a connecting block 324 is movably connected to the top of the connecting plate 322 through a plurality of hydraulic rods 323, and the connecting block 324 is fixedly connected to the second platform 33. The outer sides of the plurality of hydraulic rods 323 are all sleeved with return springs 325, and the upper and lower ends of the return spring 325 are respectively fixedly connected to the connecting block 324 and the connecting plate 322. The hydraulic rod and the return spring are arranged in the lifting component 32 to play a role of shock absorption and buffering, and the height of the carbon steel casting will be adjusted more smoothly and stably, thereby protecting the casting.

[0033] Working principle:

[0034] The carbon steel casting is placed on the fourth platform 35, and the third screw 316 is rotated to move the movable plate 314 toward the side close to the side clamping plate 313 until the casting is clamped, and the first screw 11 is rotated by the first turntable 6 and the auxiliary mechanism 3 and the carbon steel casting clamped therein are moved to one side of the grinding roller 5 by cooperating with the first driving block 10, and the grinding motor 2 is started to rotate the grinding roller 5 to grind the gate of the carbon steel casting;

[0035] During the grinding process, the second screw 311 is rotated by the second turntable 39 and the fourth platform 35 and the carbon steel casting clamped thereon can be moved back and forth through cooperation with the second driving block 312, and the front and rear sides of the casting gate can be grinded respectively. At the same time, the height of the fourth platform 35 and the carbon steel casting clamped thereon can be adjusted by the lifting assembly 32, and the upper and lower sides of the casting gate can be grinded respectively. After the gate at one end of the casting is polished, the rotating table 37 and the components above it can be rotated by the steering motor 318 to adjust the direction of the carbon steel casting, so as to facilitate the grinding of the gates at different positions of the casting. There is no need to re-unload and clamp the carbon steel casting, which is easy to use and has high processing efficiency.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A carbon steel casting gate grinding machine, comprising an L-shaped frame (1), characterized in that: The frame (1) is provided with an auxiliary mechanism (3), one side of the top of the frame (1) is provided with a slot (4), a grinding roller (5) is rotatably connected in the slot (4), a grinding motor (2) is installed on the side of the outside of the frame (1) corresponding to the grinding roller (5) through a motor frame (7), and one end of the output shaft of the grinding motor (2) is fixedly connected to one end of the rotating shaft of the grinding roller (5) through a coupling; The auxiliary mechanism (3) comprises a first platform (31), the first platform (31) is slidably connected to the frame (1), a second platform (33) is movably connected above the first platform (31) via a plurality of lifting assemblies (32), a third platform (34) is rotatably connected above the second platform (33), a fourth platform (35) is slidably connected above the third platform (34), side clamping plates (313) and a fixed plate (315) are respectively fixed on both sides of the top of the fourth platform (35), and a movable plate (314) is slidably connected to the top of the fourth platform (35) on one side close to the fixed plate (315).

2. The carbon steel casting gate grinding machine according to claim 1, characterized in that: The lifting assembly (32) comprises an electric push rod (321), the bottom end of the electric push rod (321) is fixed on the first platform (31), and a connecting plate (322) is fixed on the top end of the electric push rod (321), and a connecting block (324) is movably connected to the top of the connecting plate (322) via a plurality of hydraulic rods (323), and the connecting block (324) is fixedly connected to the second platform (33).

3. The carbon steel casting gate grinding machine according to claim 2, characterized in that: The upper surface of the frame (1) is provided with first sliding grooves (8) on both sides corresponding to the auxiliary mechanism (3), and a first groove (9) is provided in the middle of the upper surface of the frame (1), a first screw rod (11) is rotatably connected in the first groove (9), a first driving block (10) is sleeved on the outer thread of the first screw rod (11), and the first driving block (10) is slidably connected in the first groove (9), a first rotating disk (6) is provided on the outer side of the frame (1) corresponding to the first screw rod (11), one end of the first screw rod (11) is rotatably passed through the frame (1) and is fixedly connected to the first rotating disk (6).

4. The carbon steel casting gate grinding machine according to claim 3, characterized in that: A first sliding block (36) is fixed to one side of the bottom of the first platform (31) corresponding to the two first sliding grooves (8), and the two first sliding blocks (36) are respectively slidably connected in the first sliding grooves (8) on the corresponding side, and the first driving block (10) is fixedly connected to the first platform (31).

5. The carbon steel casting gate grinding machine according to claim 4, characterized in that: A steering motor (318) is installed at the middle position of the bottom of the second platform (33), and a rotating table (37) is rotatably connected to the middle position of the top of the second platform (33). One end of the output shaft of the steering motor (318) is fixedly connected to one end of the rotating shaft of the rotating table (37), and the third platform (34) is fixed to the top of the rotating table (37).

6. The carbon steel casting gate grinding machine according to claim 5, characterized in that: Second slide grooves (38) are provided on both sides of the upper surface of the third platform (34), and a second groove (310) is provided in the middle position of the upper surface of the third platform (34), a second screw rod (311) is rotatably connected in the second groove (310), a second driving block (312) is threadedly sleeved on the second screw rod (311), and the second driving block (312) is slidably connected in the second groove (310), and a second turntable (39) is provided on the outside of the third platform (34) at a side corresponding to the second screw rod (311), and one end of the second screw rod (311) rotates through the third platform (34) and is fixedly connected to the second turntable (39).

7. The carbon steel casting gate grinding machine according to claim 6, characterized in that: A second sliding block (317) is fixed on one side of the bottom of the fourth platform (35) corresponding to the two second sliding grooves (38), and the two second sliding blocks (317) are respectively slidably connected in the second sliding grooves (38) on the corresponding side, and the second driving block (312) is fixedly connected to the bottom of the fourth platform (35).

8. The carbon steel casting gate grinding machine according to claim 7, characterized in that: A third screw rod (316) is rotatably connected to the fixed plate (315), one end of the third screw rod (316) extends to one side of the movable plate (314) and is rotatably connected to the movable plate (314), one end of the third screw rod (316) away from the movable plate (314) extends to the outside of the fixed plate (315), and a knob is fixed to one end of the third screw rod (316).

9. The carbon steel casting gate grinding machine according to claim 2, characterized in that: The exteriors of the plurality of hydraulic rods (323) are all sleeved with return springs (325), and the upper and lower ends of the return springs (325) are respectively fixedly connected to the connection block (324) and the connection plate (322).