Aerated concrete product separator

By introducing a limiting structure and a lifting separation structure into the aerated concrete product separator, the problem of insufficient limiting of the lower layer blocks was solved, achieving stable separation of aerated concrete blocks and improving the safety and reliability of the separation process.

CN222156019UActive Publication Date: 2024-12-13江西省恒鑫环保建材有限公司
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Patent Information

Application Number
CN202420181590.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2024-12-13
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

Existing aerated concrete block separators lack a limiting structure for the lower block during clamping, causing the lower block to easily rise with the upper block or even fall, resulting in poor separation.

Method used

An aerated concrete product separator was designed, which adopts a limiting structure and a lifting separation structure. The separator includes components such as a first clamping plate, a first rubber strip, a fixing frame, a first hydraulic rod, and a first pressure sensor. The limiting structure limits the lower layer of blocks, and the hydraulic rod and clamping plate work together to achieve stable clamping. The clamping force is controlled by the rubber strip and the pressure sensor, and the blocks are separated by a lifting hydraulic cylinder.

Benefits of technology

This effectively prevents the lower layer of blocks from rising along with the upper layer, improving the stability and safety of the separation process and ensuring its reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aerated concrete product separator which comprises a base plate, limiting structures are installed at the left end and the right end of the outer surface of the upper end of the base plate, lifting separation structures are arranged on the upper portions of the limiting structures, and the number of the limiting structures and the number of the lifting separation structures are both two. The limiting structure comprises a first material clamping plate, a first rubber strip, a fixing frame, a first hydraulic rod and a first pressure sensor. The lifting and separating structure comprises a mounting plate, a second hydraulic rod, a second material clamping plate, a second pressure sensor, a second rubber strip, a first connecting block, a fixing block, a lifting hydraulic cylinder and a second connecting block. According to the aerated concrete product separator disclosed by the utility model, due to the arrangement of the limiting structure, the lower-layer aerated concrete building blocks can be conveniently limited, and the lower-layer aerated concrete building blocks are prevented from being lifted along with the upper-layer aerated concrete building blocks; and the aerated concrete blocks can be conveniently separated in cooperation with a limiting structure.
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Description

Technical Field

[0001] The utility model relates to the technical field of aerated concrete block separation, in particular to an aerated concrete product separator. Background Art

[0002] Autoclaved aerated concrete blocks are a kind of porous concrete products made of fly ash, lime, cement, gypsum, slag and other raw materials, with appropriate amount of gas generating agent, regulator, bubble stabilizer, and through the process of batching, mixing, pouring, static stopping, cutting and high-pressure steaming.

[0003] Because of the negative pressure of vacuum and autoclave hardening, during the hydrothermal synthesis reaction, the hydration products pass through the material powder in the gap and extend to the opposite side to crystallize, thereby reconnecting the separated embryos. The separator is formally used to separate the newly bonded concrete blocks.

[0004] In the prior art, a Chinese patent document with the authorization announcement number CN214925553U records an autoclaved aerated concrete block separator, which includes a base, support blocks are provided on both sides of the top of the base, four support legs are provided around the bottom of the base, a lifting component is provided inside the support block, and a shock-absorbing component is provided at the bottom of the support leg. The motor is started to drive the screw to adjust the height of the clamping plate. After adjusting to the appropriate height, the cylinder is started to make the clamping plate clamp the concrete block, and the motor is started to drive the screw, the screw drives the slider to move up, and the slider drives the clamping plate to move up to complete the separation.

[0005] In the prior art, the upper aerated concrete blocks are clamped by two sets of clamps and then lifted. However, the concrete blocks adhered to the outer surface of the lower ends of the clamped concrete blocks lack a limiting structure and are easily lifted up together with the upper aerated concrete blocks, which is not conducive to separation. There is even a phenomenon that the bottom aerated concrete blocks fall down after being lifted up. For this reason, we propose an aerated concrete product separator. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies in the prior art, the utility model provides an aerated concrete product separator, which is convenient for limiting the lower layer of aerated concrete blocks and separating the aerated concrete blocks, and can effectively solve the problems in the background technology.

[0008] (II) Technical solution

[0009] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an aerated concrete product separator, including a base plate, and limiting structures are installed on the left and right ends of the upper outer surface of the base plate, and a lifting and separation structure is arranged on the upper part of the limiting structure. The number of the limiting structure and the lifting and separation structure are both two groups, and the limiting structure includes a first clamping plate, a first rubber strip, a fixed frame, a first hydraulic rod and a first pressure sensor. The lifting and separation structure includes a mounting plate, a second hydraulic rod, a second clamping plate, a second pressure sensor, a second rubber strip, a first connecting block, a fixed block, a lifting hydraulic cylinder and a second connecting block. In a group of the limiting structures, the number of the first hydraulic rod, the fixed frame and the first pressure sensor are both three groups.

[0010] Preferably, the lower end outer surface of the three groups of fixing frames is fixedly connected to one end of the upper end outer surface of the base plate, the first hydraulic rod is fixedly installed on one side outer surface of the fixing frame, and the first pressure sensor is fixedly installed between the outer surface of one end of the piston rod in the first hydraulic rod and the outer surface of one side of the first clamping plate, and the first rubber strip is bonded to the other side outer surface of the first clamping plate.

[0011] Preferably, in one group of the lifting and separation structures, the number of the second hydraulic rods and the second pressure sensors are both three groups, and the number of the lifting hydraulic cylinders, the second connecting blocks, the fixed blocks and the first connecting blocks are both two groups.

[0012] Preferably, the mounting plate is located at the upper part of the fixing frame, and the three groups of the second hydraulic rods are fixedly mounted on the outer surface of one side of the mounting plate, the second pressure sensor is fixedly mounted between the outer surface of one end of the piston rod in the second hydraulic rod and the outer surface of one side of the second clamping plate, and the second rubber strip is bonded to the outer surface of the other side of the second clamping plate.

[0013] Preferably, the two groups of the first connecting blocks are fixedly installed on the outer surfaces of both ends of the mounting plate, the fixed block is fixedly installed on the outer surface of one end of the first connecting block, and the lifting hydraulic cylinder is fixedly installed between the lower outer surface of the fixed block and the upper outer surface of the second connecting block.

[0014] Preferably, the lifting hydraulic cylinder, the second pressure sensor, the second hydraulic rod, the first pressure sensor and the first hydraulic rod are all externally connected to a controller.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides an aerated concrete product separator, which has the following beneficial effects:

[0017] 1. The aerated concrete product separator is convenient for limiting the position of the lower aerated concrete blocks by setting a limiting structure, so as to prevent the lower aerated concrete blocks from rising together with the upper aerated concrete blocks.

[0018] 2. The aerated concrete product separator is provided with a lifting and separating structure, which facilitates the separation of aerated concrete blocks in cooperation with a limiting structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The utility model is a schematic diagram of the overall structure of an aerated concrete product separator.

[0020] Figure 2 The utility model is a schematic structural diagram of a limit structure in an aerated concrete product separator.

[0021] Figure 3 The utility model is a structural schematic diagram of a lifting and separating structure in an aerated concrete product separator.

[0022] Figure 4 The utility model is a schematic diagram of the partial structure of the lifting and separation structure in the aerated concrete product separator.

[0023] In the figure: 1. base plate; 2. limiting structure; 3. lifting and separation structure; 4. first clamping plate; 5. first rubber strip; 6. fixing frame; 7. first hydraulic rod; 8. first pressure sensor; 9. mounting plate; 10. second hydraulic rod; 11. second clamping plate; 12. second pressure sensor; 13. second rubber strip; 14. first connecting block; 15. fixing block; 16. lifting hydraulic cylinder; 17. second connecting block. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] This embodiment is an aerated concrete product separator.

[0026] like Figure 1-4 As shown, it includes a base plate 1, and a limiting structure 2 is installed on the left and right ends of the upper outer surface of the base plate 1. A lifting and separation structure 3 is arranged on the upper part of the limiting structure 2. The number of the limiting structure 2 and the lifting and separation structure 3 are both two groups. The limiting structure 2 includes a first clamping plate 4, a first rubber strip 5, a fixing frame 6, a first hydraulic rod 7 and a first pressure sensor 8. The lifting and separation structure 3 includes a mounting plate 9, a second hydraulic rod 10, a second clamping plate 11, a second pressure sensor 12, a second rubber strip 13, a first connecting block 14, a fixing block 15, a lifting hydraulic cylinder 16 and a second connecting block 17. In a group of limiting structures 2, the number of the first hydraulic rod 7, the fixing frame 6 and the first pressure sensor 8 are both three groups.

[0027] The lower end outer surface of the three sets of fixing frames 6 is fixedly connected to one end of the upper end outer surface of the base plate 1, the first hydraulic rod 7 is fixedly installed on the outer surface of one side of the fixing frame 6, and the first pressure sensor 8 is fixedly installed between the outer surface of one end of the piston rod in the first hydraulic rod 7 and the outer surface of one side of the first clamping plate 4, and the first rubber strip 5 is bonded to the outer surface of the other side of the first clamping plate 4; the number of the second hydraulic rod 10 and the second pressure sensor 12 in a set of lifting and separating structures 3 is three groups, and the number of the lifting hydraulic cylinder 16, the second connecting block 17, the fixing block 15 and the first connecting block 14 is two groups; the mounting plate 9 is located on the upper part of the fixing frame 6, and the three sets of second hydraulic rods 10 are fixedly installed on The second pressure sensor 12 is fixedly installed on the outer surface of one side of the mounting plate 9, between the outer surface of one end of the piston rod in the second hydraulic rod 10 and the outer surface of one side of the second clamping plate 11, and the second rubber strip 13 is bonded to the outer surface of the other side of the second clamping plate 11; two groups of first connecting blocks 14 are fixedly installed on the outer surfaces of both ends of the mounting plate 9, the fixed block 15 is fixedly installed on the outer surface of one end of the first connecting block 14, and the lifting hydraulic cylinder 16 is fixedly installed between the lower end outer surface of the fixed block 15 and the upper end outer surface of the second connecting block 17; the lifting hydraulic cylinder 16, the second pressure sensor 12, the second hydraulic rod 10, the first pressure sensor 8 and the first hydraulic rod 7 are all externally connected to the controller.

[0028] It should be noted that the utility model is an aerated concrete product separator, in which the aerated concrete blocks to be separated are placed on the upper outer surface of the base plate 1, and the aerated concrete blocks of the lower layer are clamped and fixed by the limiting structure 2. The first clamping plate 4 is driven to move by the operation of the first hydraulic rod 7, and the first clamping plate 4 drives the first rubber strip 5 to move to clamp the aerated concrete blocks of the lower layer. The first rubber strip 5 is set to improve the anti-slip property. Because the first rubber strip 5 will gradually wear out during use, it is difficult to ensure the stability of the clamping force only by controlling the stroke of the first hydraulic rod 7. A pressure sensor 8, the first pressure sensor 8 and the first hydraulic rod 7 are both externally connected to a controller, which is convenient for controlling the stability of the clamping force of the aerated concrete blocks; after the aerated concrete blocks of the lower layer are limited by the limiting structure 2, the aerated concrete blocks of the upper layer are clamped and fixed by the lifting separation structure 3, and the second clamping plate 11 is driven by the second hydraulic rod 10 to clamp and fix the aerated concrete blocks of the upper layer, and then the second clamping plate 11 is raised by the operation of the lifting hydraulic cylinder 16, and the second clamping plate 11 drives the upper aerated concrete blocks to separate from the aerated concrete blocks of the lower layer through the second rubber strip 13.

[0029] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An aerated concrete product separator, comprising a base plate (1), characterized in that: The left and right ends of the upper outer surface of the base plate (1) are provided with a limiting structure (2), and the upper part of the limiting structure (2) is provided with a lifting and separation structure (3). The limiting structure (2) and the lifting and separation structure (3) are both in two groups. The limiting structure (2) comprises a first clamping plate (4), a first rubber strip (5), a fixing frame (6), a first hydraulic rod (7) and a first pressure sensor (8). The lifting and separation structure (3) comprises a mounting plate (9), a second hydraulic rod (10), a second clamping plate (11), a second pressure sensor (12), a second rubber strip (13), a first connecting block (14), a fixing block (15), a lifting hydraulic cylinder (16) and a second connecting block (17). In one group of the limiting structure (2), the first hydraulic rod (7), the fixing frame (6) and the first pressure sensor (8) are both in three groups.

2. The aerated concrete product separator according to claim 1, characterized in that: The lower end outer surface of the three groups of fixing frames (6) is fixedly connected to one end of the upper end outer surface of the base plate (1), the first hydraulic rod (7) is fixedly installed on one side outer surface of the fixing frame (6), and the first pressure sensor (8) is fixedly installed between the outer surface of one end of the piston rod of the first hydraulic rod (7) and the outer surface of one side of the first clamping plate (4), and the first rubber strip (5) is bonded to the other side outer surface of the first clamping plate (4).

3. The aerated concrete product separator according to claim 2, characterized in that: In one set of the lifting and separation structures (3), the number of the second hydraulic rods (10) and the second pressure sensors (12) is three, and the number of the lifting hydraulic cylinders (16), the second connecting blocks (17), the fixing blocks (15) and the first connecting blocks (14) is two.

4. The aerated concrete product separator according to claim 3, characterized in that: The mounting plate (9) is located at the upper part of the fixing frame (6), and three groups of the second hydraulic rods (10) are fixedly mounted on the outer surface of one side of the mounting plate (9), the second pressure sensor (12) is fixedly mounted between the outer surface of one end of the piston rod of the second hydraulic rod (10) and the outer surface of one side of the second clamping plate (11), and the second rubber strip (13) is bonded to the outer surface of the other side of the second clamping plate (11).

5. The aerated concrete product separator according to claim 4, characterized in that: The two groups of the first connecting blocks (14) are fixedly mounted on the outer surfaces of both ends of the mounting plate (9), the fixing block (15) is fixedly mounted on the outer surface of one end of the first connecting block (14), and the lifting hydraulic cylinder (16) is fixedly mounted between the lower outer surface of the fixing block (15) and the upper outer surface of the second connecting block (17).

6. The aerated concrete product separator according to claim 5, characterized in that: The lifting hydraulic cylinder (16), the second pressure sensor (12), the second hydraulic rod (10), the first pressure sensor (8) and the first hydraulic rod (7) are all connected to an external controller.