Automatic cutting device for gypsum board

The automatic cutting device for gypsum boards addresses inefficiency and dust pollution by automating the cutting process and capturing dust, enhancing productivity and worker safety.

CN222156114UActive Publication Date: 2024-12-13TAISHAN GYPSUM (GUANGXI) CO LTD
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Patent Information

Application Number
CN202420734284.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2024-12-13
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

Traditional manual cutting of gypsum boards is inefficient, labor-intensive, and generates dust pollution, leading to worker health issues.

Method used

An automatic cutting device with a cutting wheel, vacuum cleaner, and transmission assembly that automates the cutting process while capturing dust, featuring a pressing mechanism to secure the board and adjustable cutting based on size.

Benefits of technology

Improves cutting efficiency and reduces dust pollution, ensuring precise cutting of gypsum boards of varying sizes without manual labor.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222156114U_ABST
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Abstract

The utility model provides an automatic cutting device for gypsum boards, which relates to the technical field of gypsum board cutting and comprises a base, a control switch is mounted on the left side of the top end of the base, a first supporting rod is mounted at the top end of the base, a supporting plate is fixedly connected to the top end of the first supporting rod, and a cutting groove is formed in the supporting plate. A dust suction machine is arranged above the base, a dust suction pipe is connected to the left side of the dust suction machine, and a fixing rod is fixed to the top of the dust suction machine. According to the gypsum board cutting device, the transmission assembly controls the cutting wheel to automatically cut a gypsum board, the cutting efficiency is improved, meanwhile, in the cutting process, the dust suction machine operates, the dust suction hood can suck dust generated by cutting the gypsum board, dust pollution is reduced, and in order to prevent the gypsum board from deviating in the cutting process, the cutting efficiency is improved. The electric push rod pushes the pressing ball to press and fix the gypsum board, the pressing and fixing position of the pressing ball can be adjusted according to the size of the gypsum board, and the cutting and fixing applicability of the gypsum boards of different sizes is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gypsum board cutting, in particular to an automatic cutting device for gypsum boards. Background Art

[0002] Gypsum board is a material made of building gypsum as the main raw material. It is a building material with light weight, high strength, thin thickness, easy processing, good sound insulation, heat insulation and fire resistance. It is one of the new lightweight panels currently being developed. In the process of producing gypsum board, it is necessary to perform certain cutting processes so that the produced gypsum boards are of the same size.

[0003] The traditional method of cutting gypsum boards is to manually press the gypsum boards and push them through the cutting wheel, which then cuts the gypsum boards into two parts. This method of operation is not only inefficient, but also increases the labor consumption of workers. After long-term operation, the cut gypsum boards are damaged. Secondly, the dust generated during the cutting process cannot be handled in time, causing a lot of dust pollution and affecting the breathing of the operators.

[0004] Therefore, there is an urgent need for an automatic gypsum board cutting device that can solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to solve the problem that the traditional manual operation method proposed in the above background technology is not only inefficient, but also increases the pulling consumption of workers. After long-term operation, it affects the damage of the cut gypsum board. Secondly, the dust generated during the cutting process cannot be handled in time, causing a large amount of dust pollution, affecting the breathing of the operating workers.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic cutting device for gypsum board, comprising a base, a control switch is installed on the left side of the top of the base, a support rod 1 is installed on the top of the base, a support plate is fixedly connected to the top of the support rod 1, a cutting groove is opened inside the support plate, a vacuum cleaner is arranged above the base, a vacuum tube is connected to the left side of the vacuum cleaner, a vacuum hood is fixedly connected to the top of the vacuum tube, a fixed rod is fixed on the top of the vacuum cleaner, a cutting motor is fixedly installed on the surface of the fixed rod, a cutting wheel is fixedly connected to the output shaft of the cutting motor, a transmission assembly is arranged below the vacuum cleaner, four groups of support rods 2 are installed on the surface of the base, a screw rod 2 is rotatably arranged between every two groups of the support rods 2, two groups of moving modules are threadedly connected to the surface of the screw 2, an electric push rod is installed at the bottom of the moving module, a pressing ball is fixedly connected to the bottom end of the electric push rod, a servo motor 2 is installed on the side of the support rod 2, and the output shaft of the servo motor 2 is fixedly connected to the right end of the screw 2.

[0007] Preferably, the cutting wheel is arranged in the cutting groove, the dust hood is arranged below the cutting groove, and the right side of the dust hood is close to the left side of the cutting wheel.

[0008] Preferably, the transmission assembly includes a translation module fixed to the bottom of the vacuum cleaner, a slider is fixedly connected to the bottom of the translation module, two groups of slide rails are installed on the surface of the base, two groups of rectangular slide grooves are opened at the bottom of the slider, the two groups of rectangular slide grooves at the bottom of the slider are respectively movably connected to the outside of the slide rails, a servo motor is installed on the surface of the base, a screw is fixed to the output shaft of the servo motor, and the surface of the screw is threadedly connected to the inside of the translation module.

[0009] Preferably, the thread structures at the left and right ends of the second surface of the screw are arranged oppositely.

[0010] Preferably, a guide rod is installed between the top ends of the two groups of support rods, a limit block is fixed on the top end of the movable module, a circular hole is opened inside the limit block, and the guide rod is inserted into the circular hole inside the limit block.

[0011] Preferably, the control switch is connected to a power source among the vacuum cleaner, the cutting motor, the servo motor 1, the electric push rod, and the servo motor 2.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are: the cutting wheel can be controlled by the transmission component to automatically cut the gypsum board, thereby improving the cutting efficiency; at the same time, during the cutting process, the vacuum cleaner is operated so that the dust hood can suck in the dust generated by cutting the gypsum board, thereby reducing dust pollution; secondly, in order to prevent the gypsum board from shifting during cutting, the electric push rod pushes the pressing ball to press and fix the gypsum board, and the pressing and fixing position of the pressing ball can be adjusted according to the size of the gypsum board, thereby improving the applicability of cutting and fixing gypsum boards of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A schematic diagram of the three-dimensional structure of a device provided according to an embodiment of the utility model is shown;

[0014] Figure 2 A schematic diagram of the planar structure of a device provided according to an embodiment of the utility model is shown;

[0015] Figure 3 A three-dimensional schematic diagram of a sliding block and a sliding rail structure provided according to an embodiment of the utility model is shown.

[0016] Legend:

[0017] 1. Base; 101. Control switch; 102. Support rod 1; 103. Support plate; 2. Vacuum cleaner; 201. Vacuum tube; 202. Vacuum hood; 3. Fixing rod; 301. Cutting motor; 302. Cutting wheel; 4. Translation module; 401. Slider; 402. Slide rail; 403. Servo motor 1; 404. Screw rod 1; 5. Support rod 2; 501. Screw rod 2; 502. Moving module; 503. Electric push rod; 504. Press ball; 505. Servo motor 2; 6. Guide rod; 601. Limit block. DETAILED DESCRIPTION

[0018] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0019] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0020] like Figures 1 to 3 As shown, in the embodiment of the utility model: an automatic cutting device for gypsum board includes a base 1, a control switch 101 is installed on the left side of the top of the base 1, a support rod 102 is installed on the top of the base 1, a support plate 103 is fixedly connected to the top of the support rod 102, a cutting groove is opened inside the support plate 103, a vacuum cleaner 2 is arranged above the base 1, a vacuum tube 201 is connected to the left side of the vacuum cleaner 2, a vacuum hood 202 is fixedly connected to the top of the vacuum tube 201, a fixing rod 3 is fixed on the top of the vacuum cleaner 2, and a cutting motor 30 is fixedly installed on the surface of the fixing rod 3 1. The output shaft of the cutting motor 301 is fixedly connected to the cutting wheel 302. A transmission assembly is arranged under the vacuum cleaner 2. Four groups of support rods 25 are installed on the surface of the base 1. A screw 2 501 is rotatably arranged between every two groups of support rods 25. Two groups of moving modules 502 are threadedly connected on the surface of the screw 2 501. An electric push rod 503 is installed at the bottom of the moving module 502. A pressing ball 504 is fixedly connected to the bottom end of the electric push rod 503. A servo motor 2 505 is installed on the side of the support rod 25. The output shaft of the servo motor 2 505 is fixedly connected to the right end of the screw 2 501.

[0021] The cutting wheel 302 is disposed in the cutting groove, the dust cover 202 is disposed below the cutting groove, and the right side of the dust cover 202 is close to the left side of the cutting wheel 302 .

[0022] The transmission assembly includes a translation module 4 fixed to the bottom of the vacuum cleaner 2, a slider 401 is fixedly connected to the bottom of the translation module 4, two groups of slide rails 402 are installed on the surface of the base 1, two groups of rectangular slide grooves are opened at the bottom of the slider 401, and the two groups of rectangular slide grooves at the bottom of the slider 401 are movably connected to the outside of the slide rails 402, a servo motor 403 is installed on the surface of the base 1, and a screw 404 is fixed to the output shaft of the servo motor 403, and the surface of the screw 404 is threadedly connected to the inside of the translation module 4.

[0023] The thread structures on the left and right ends of the surface of the second screw 501 are arranged oppositely. By driving the second screw 501 to rotate, the second screw 501 can simultaneously drive the two groups of moving modules 502 on the surface to move closer to each other or move away from each other.

[0024] A guide rod 6 is installed between the top ends of the two groups of support rods 5 , a limit block 601 is fixed on the top end of the moving module 502 , a circular hole is opened inside the limit block 601 , and the guide rod 6 is inserted into the circular hole inside the limit block 601 .

[0025] The control switch 101 is connected to the power supply of the vacuum cleaner 2, the cutting motor 301, the servo motor 1 403, the electric push rod 503, and the servo motor 2 505. The control switch 101 can control the opening and closing of the vacuum cleaner 2, the cutting motor 301, the servo motor 1 403, the electric push rod 503, and the servo motor 2 505 to prevent manipulation.

[0026] In summary, the working principle of the utility model is as follows: when using the device, firstly, power is supplied to the device, then the gypsum board is placed on the support plate 103, and then the servo motor 2 505 is turned on by the control switch 101, so that the servo motor 2 505 drives the screw 2 501 to rotate, and then the moving position of the two sets of moving modules 502 can be adjusted, so that the electric push rod 503 under the moving module 502 moves to the position above the gypsum board, and then the electric push rod 503 drives the pressing ball 504 to move downward, presses the gypsum board to fix it, and prevents the gypsum board from being stuck. When being cut, an offset is generated. Secondly, by controlling the switch 101 to turn on 2, the cutting motor 301 and the servo motor 403, the cutting wheel 302 rotates quickly to cut the gypsum board, and the suction generated by the operation of the vacuum cleaner 2 enables the dust hood 202 to suck in the dust generated by the cutting. Then, after the servo motor 403 drives the screw 404 to rotate spirally, the screw 404 can drive the translation module 4 to move in parallel, thereby automatically cutting the gypsum board, improving the gypsum board cutting efficiency, and reducing the dust pollution generated by the cutting.

[0027] The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An automatic cutting device for gypsum board, comprising a base (1), characterized in that: A control switch (101) is installed on the left side of the top of the base (1); a support rod (102) is installed on the top of the base (1); a support plate (103) is fixedly connected to the top of the support rod (102); a cutting groove is provided inside the support plate (103); a vacuum cleaner (2) is arranged above the base (1); a vacuum tube (201) is connected to the left side of the vacuum cleaner (2); a vacuum hood (202) is fixedly connected to the top of the vacuum tube (201); a fixing rod (3) is fixedly installed on the top of the fixing rod (3); a cutting motor (301) is fixedly installed on the surface of the fixing rod (3); an output shaft of the cutting motor (301) is fixedly connected to the output shaft of the cutting motor (301). A cutting wheel (302) is fixedly connected to the base (1), a transmission assembly is arranged below the vacuum cleaner (2), four groups of support rods (5) are installed on the surface of the base (1), a screw rod (501) is rotatably arranged between each two groups of support rods (5), two groups of moving modules (502) are threadedly connected on the surface of the screw rods (501), an electric push rod (503) is installed at the bottom of the moving module (502), a pressing ball (504) is fixedly connected to the bottom end of the electric push rod (503), a servo motor (505) is installed on the side of the support rod (5), and the output shaft of the servo motor (505) is fixedly connected to the right end of the screw rod (501).

2. The automatic cutting device for gypsum board according to claim 1, characterized in that: The cutting wheel (302) is arranged in the cutting groove, the dust cover (202) is arranged below the cutting groove, and the right side of the dust cover (202) is close to the left side of the cutting wheel (302).

3. The automatic cutting device for gypsum board according to claim 1, characterized in that: The transmission assembly comprises a translation module (4) fixed to the bottom of the vacuum cleaner (2), a slider (401) being fixedly connected to the bottom of the translation module (4), two groups of slide rails (402) being installed on the surface of the base (1), two groups of rectangular slide grooves being provided at the bottom of the slider (401), the two groups of rectangular slide grooves at the bottom of the slider (401) being movably sleeved on the outside of the slide rails (402), a servo motor (403) being installed on the surface of the base (1), a screw rod (404) being fixed to the output shaft of the servo motor (403), and a surface of the screw rod (404) being threadedly connected to the inside of the translation module (4).

4. The automatic cutting device for gypsum board according to claim 1, characterized in that: The thread structures on the left and right ends of the surface of the second screw (501) are arranged oppositely.

5. The automatic cutting device for gypsum board according to claim 1, characterized in that: A guide rod (6) is installed between the top ends of the two groups of support rods (5), a limit block (601) is fixed at the top end of the mobile module (502), a circular hole is opened inside the limit block (601), and the guide rod (6) is inserted into the circular hole inside the limit block (601).

6. The automatic cutting device for gypsum board according to claim 1, characterized in that: The control switch (101) is connected to a power source of the vacuum cleaner (2), the cutting motor (301), the servo motor 1 (403), the electric push rod (503), and the servo motor 2 (505).