Polyurethane foaming shaping device for energy storage tank
By designing a polyurethane foaming and shaping device for energy storage tanks, and automatically spraying polyurethane with conveyor belt and cylinder system, the low efficiency and low quality problems caused by manual spraying in the prior art are solved, and the efficient and stable polyurethane spraying process is achieved. .
Patent Information
- Application Number
- CN202420467821.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-11
AI Technical Summary
The polyurethane foaming and shaping process of existing energy storage tanks relies on manual spraying, resulting in poor spray quality, low efficiency and high cost.
A shaping device including a bearing elevated frame, conveyor belt, cylinder, control switch, pressure plate and guide mechanism is designed. The energy storage tank is conveyed through the conveyor belt, and the cylinder drives the pressure plate to press and spray polyurethane, and restricts the movement of the pressure plate through the guide mechanism to improve the spraying. Quality and efficiency.
It improves the quality and efficiency of polyurethane spraying, reduces labor costs, and can handle multiple energy storage tanks at the same time, greatly improving work efficiency and processing stability.
Smart Images

Figure CN222156381U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to the technical field of energy storage equipment, in particular to a polyurethane foaming shaping device used for an energy storage tank. [Background technology]
[0002] A hot water storage tank, also known as a hot water tank, a thermal storage tank, a hot water thermal storage device, a thermal storage tank, or a hot water cylinder, is a water tank used to store hot water for space heating or household use. Typically, hot water storage tanks are wrapped with insulation materials to reduce energy consumption, speed up the heating process, and maintain the required operating temperature. Thicker insulation layers reduce standby heat losses, and one of the common insulation materials used for water storage tanks is polyurethane foam (PUF) insulation. If the mineral or oxygen content in the local water supply is particularly high with priority access to the inner tank, PUF can be applied in an encapsulated form, allowing the insulation layer to be removed for regular integrity checks and repair of the tank when necessary. Existing energy storage tanks mainly rely on manual spraying to finalize their shape, which has problems with poor spraying quality and low efficiency. [Utility Model Content]
[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a shaping device for polyurethane foaming of energy storage tanks.
[0004] The present application is realized through the following technical scheme: a shaping device for polyurethane foaming of an energy storage tank, comprising a supporting frame, a conveyor belt erected at the bottom of the supporting frame, a cylinder and a control switch installed on the supporting frame and electrically connected to each other, a pressure plate connected to the output end of the cylinder, and a guiding mechanism penetrating the supporting frame and connected to the pressure plate.
[0005] The polyurethane foaming shaping device for energy storage tanks as described above comprises a plurality of cylinders arranged along the length direction of the supporting frame, the control switch, the pressure plate and the guide mechanism.
[0006] As described above, in the polyurethane foam shaping device for energy storage tanks, the guide mechanism includes a plurality of guide posts installed on the side of the pressure plate facing the cylinder, and guide holes corresponding to the guide posts and arranged on the supporting frame.
[0007] The polyurethane foaming shaping device for energy storage tanks as described above also includes a connecting piece connecting the cylinder output end and the pressing plate, the connecting piece is in a "truncated cone" shape, and the end with a larger diameter is connected to the pressing plate.
[0008] In the polyurethane foam shaping device for energy storage tanks as described above, the support frame includes a support platform for mounting the cylinder and a support frame erected at the bottom of the support platform.
[0009] Compared with the prior art, this application has the following advantages:
[0010] The utility model discloses a shaping device for polyurethane foaming of an energy storage tank, comprising a supporting frame and a conveyor belt, wherein the conveyor belt conveys the energy storage tank to the bottom of the cylinder, the switch of the cylinder is controlled by the control switch, the cylinder drives the pressing plate to press and fix the energy storage tank, and polyurethane is sprayed inside the tank, and the moving direction of the pressing plate is limited by the guiding mechanism, thereby improving work efficiency and spraying quality and reducing labor costs.
Brief Description of the Drawings
[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0012] Figure 1 It is a schematic diagram of the structure of the shaping device according to an embodiment of the present application.
[0013] Figure 2 This is an exploded view of the shaping device according to an embodiment of the present application. [Specific implementation method]
[0014] In order to make the technical problems, technical solutions and beneficial effects solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0015] like Figure 1-2 As shown, the embodiment of the present application proposes a shaping device for polyurethane foaming of an energy storage tank, including a supporting frame 1, a conveyor belt 2 erected at the bottom of the supporting frame 1, a cylinder 3 and a control switch 4 installed on the supporting frame 1 and electrically connected to each other, a pressing plate 5 connected to the output end of the cylinder 3, and a guide mechanism 6 penetrating the supporting frame 1 and connected to the pressing plate 5. The existing energy storage tank mainly relies on manual spraying for shaping, and there are problems of poor spraying quality and low efficiency. The present application includes the supporting frame 1 and the conveyor belt 2. The conveyor belt 2 transports the energy storage tank to the bottom of the cylinder 3. The switch of the cylinder 3 is controlled by the control switch 4. The cylinder 3 drives the pressing plate 5 to press and fix the energy storage tank, sprays polyurethane inside it, and the moving direction of the pressing plate 5 is limited by the guide mechanism 6, which improves work efficiency and spraying quality and reduces labor costs.
[0016] The shaping device comprises a plurality of cylinders 3, control switches 4, pressure plates 5 and guide mechanisms 6 arranged along the length direction of the supporting frame 1, and can operate on a plurality of energy storage tanks at the same time, thus greatly improving the working efficiency.
[0017] The guide mechanism 6 includes a plurality of guide posts 61 installed on the side of the pressure plate 5 facing the cylinder 3, and guide holes 62 corresponding to the guide posts 61 and arranged on the supporting frame 1. On the one hand, the guide mechanism 6 moves along the length direction of the guide posts 61 to prevent the pressure plate 5 from tilting. On the other hand, it provides certain support in all directions, which improves stability and ensures the quality of processing.
[0018] The shaping device also includes a connecting piece 7 connecting the output end of the cylinder 3 and the pressing plate 5. The connecting piece 7 is in a "truncated cone" shape, and the end with a larger diameter is connected to the pressing plate 5, thereby increasing the connection area with the pressing plate 5 and making the connection more stable.
[0019] The supporting frame 1 comprises a supporting platform 11 for mounting the cylinder 3 and a supporting frame 12 erected at the bottom of the supporting platform 11, and has a simple structure.
[0020] As described above, one or more implementation methods are provided in combination with specific contents, and the specific implementation of this application is not limited to these descriptions. Any similarity or similarity with the method, structure, etc. of this application, or some technical deductions or replacements made based on the concept of this application should be considered as the protection scope of this application.
Claims
1. A shaping device for polyurethane foaming of energy storage tanks, characterized in that: The invention comprises a support frame (1), a conveyor belt (2) mounted on the bottom of the support frame (1), a cylinder (3) and a control switch (4) mounted on the support frame (1) and electrically connected to each other, a pressure plate (5) connected to the output end of the cylinder (3), and a guide mechanism (6) passing through the support frame (1) and connected to the pressure plate (5).
2. The polyurethane foaming shaping device for energy storage tank according to claim 1, characterized in that: The shaping device comprises a plurality of cylinders (3) arranged along the length direction of the supporting frame (1), the control switch (4), the pressing plate (5) and the guiding mechanism (6).
3. The polyurethane foaming shaping device for energy storage tank according to claim 2, characterized in that: The guide mechanism (6) comprises a plurality of guide posts (61) mounted on the side of the pressure plate (5) facing the cylinder (3), and guide holes (62) corresponding to the guide posts (61) and arranged on the supporting frame (1).
4. The polyurethane foaming shaping device for energy storage tank according to claim 2, characterized in that: The shaping device also includes a connecting piece (7) connecting the output end of the cylinder (3) and the pressing plate (5); the connecting piece (7) is in the shape of a "truncated cone", and the end with a larger diameter is connected to the pressing plate (5).
5. The polyurethane foaming shaping device for energy storage tank according to claim 1, characterized in that: The supporting frame (1) comprises a supporting platform (11) on which the cylinder (3) is installed, and a supporting frame (12) erected at the bottom of the supporting platform (11).
