Slow-resilience sponge

By introducing a breathable protective layer and an activated carbon absorbing layer into the sponge, combined with the buffer layer and partition layer, the problems of poor resilience, flammability and difficulty in cleaning of the sponge are solved, and higher breathability, fire resistance and use comfort are achieved. .

CN222156875UActive Publication Date: 2024-12-13HEBEI XINYUAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202323397821.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2024-12-13
Estimated Expiration
2033-12-13

AI Technical Summary

Technical Problem

Existing sponges lack toughness when used, slow rebound speed, flammable and difficult to clean, resulting in reduced use efficiency and safety.

Method used

A slow rebound sponge including a breathable protective layer and an activated carbon absorbing layer was designed. The breathable protective layer diffuses and distributes to the surroundings through the center of the activated carbon to form a breathable mesh groove. Combined with the buffer layer and the partition layer, the elasticity and breathability of the sponge are improved. and fire resistance.

Benefits of technology

The sponge keeps dry and clean by designing the breathable and absorbent layer, reducing combustion risks, and the buffer layer provides comfortable support, improving efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sponges, and discloses a slow-rebound sponge which comprises a breathable protective layer, breathable holes are formed in the side faces of the periphery of the breathable protective layer, an activated carbon absorption layer is arranged in the center of the breathable protective layer, and breathable grooves are distributed in the breathable protective layer from the center of activated carbon to the periphery in a diffusion mode. The breathable protective layer is connected with the buffer layer through the activated carbon layer, the buffer layer comprises a connecting body, the periphery of the connecting body extends outwards to form a partition plate layer, the partition plate layer is connected with the fixing layer, and the fixing layer and the partition plate layer are connected with each other to form the buffer groove. The high-elasticity sponge is arranged in the buffer groove, the slow-rebound-resilience sponge can effectively guide and keep air circulation through a breathable net groove formed by intersecting a breathable protective layer formed by the breathable grooves and the breathable grooves, and the sponge can keep high elasticity and has high softness through cooperation of the triangular grooves and high-elasticity materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of sponges, in particular to a slow-rebound sponge. Background Art

[0002] Sponge is a porous material with good water absorption and can be used to clean items. The commonly used sponges are made of wood cellulose fibers or foamed plastic polymers. In addition, there are also natural sponges made from sponge animals. Among these sponge products, slow-rebound sponges are also called inert sponges, memory sponges, low-rebound sponges, slow-rebound cotton, and zero-pressure sponges. According to different processes, it can be divided into polyether foaming series and MDI molding series. Slow-rebound sponge was originally designed and developed by NASA for the space program as a high-tech material. When the slow-rebound sponge is deformed by external pressure, it will not rebound immediately, but will be delayed for a few seconds and slowly restored.

[0003] In the prior art, sponges lack certain toughness when used, have simple structures, and still have insufficient rebound speed, low rebound speed, and small buffering, which easily reduces the comfort of products made of slow-rebound sponges, resulting in reduced equipment efficiency and reduced practicality; secondly, sponges are flammable items with a very low ignition point. A small flame may cause the entire sponge to burn. If the fire spreads too quickly, it will cause a large fire, resulting in reduced safety of sponge products. Long-term use cannot be properly cleaned, and mites are prone to breed. Utility Model Content

[0004] (I) Technical problems to be solved: In view of the deficiencies in the prior art, the utility model provides a slow-rebound sponge with good resilience, strong plasticity, easy cleaning and strong air permeability, which solves the problems of poor resilience, easy ignition and difficult cleaning of the interior of general sponge products.

[0005] (ii) Technical solution: In order to achieve the above-mentioned purposes of good resilience, strong plasticity, easy cleaning and strong air permeability, the utility model provides the following technical solution: a slow rebound sponge, comprising a breathable protective layer, the breathable protective layer is provided with air holes on the sides thereof, an activated carbon absorption layer is provided in the center of the breathable protective layer, the breathable protective layer is provided with air grooves diffusely distributed from the center of the activated carbon to the surrounding areas, the air grooves intersect with each other to form air permeable mesh grooves, the breathable protective layer is connected to the buffer layer through the activated carbon layer, the buffer layer comprises a connector, the center of the connector is provided with a connecting hole, a partition layer is extended outwardly around the connector, the partition layer is connected to the fixed layer, the fixed layer and the partition layer are connected to each other to form a buffer groove, a high elastic sponge is provided in the buffer groove, the high elastic sponge and the partition layer are tightly fitted to form a buffer layer.

[0006] Preferably, the front side of the breathable protective layer is made of wear-resistant material, a cavity is provided at the center of the breathable protective layer, the breathable grooves are provided on the inner surface of the cavity and are connected to the breathable holes distributed on the side walls around the breathable protective layer.

[0007] Preferably, the activated carbon layer is cylindrical, and its diameter is equal to the inner diameter of the connecting hole in the buffer layer.

[0008] Preferably, the number of the breathable protective layers is two, and the number of the partitions is twelve, which are symmetrically distributed left and right.

[0009] Preferably, the partition layer material is made of a material with good fire resistance.

[0010] Preferably, the wall surface of the connector is evenly provided with air holes.

[0011] (III) Beneficial effects: Compared with the prior art, the utility model provides a slow rebound sponge, which has the following beneficial effects:

[0012] 1. The slow-rebound sponge has a breathable protective layer formed by breathable grooves diffused from the center of the activated carbon to the surrounding areas, and the breathable grooves arranged therein intersect with each other to form breathable mesh grooves, which can effectively guide and maintain air circulation and prevent external dust and impurities from entering the sponge body. Due to the setting of the breathable protective layer, this slow-rebound sponge has good air permeability and can keep the inside of the sponge product dry and clean.

[0013] 2. The slow-rebound sponge, through the activated carbon absorption layer, is responsible for absorbing and filtering harmful substances in the air, such as odor, bacteria, viruses, etc. At the same time, it can adjust the humidity to keep this type of sponge product dry and improve the comfort of the user. The fireproof material used in the partition layer greatly reduces the overall flammability of the sponge.

[0014] 3. The slow rebound sponge is connected to the fixed layer through the partition layer set in the buffer layer to form a buffer groove. The high elastic sponge is embedded in the buffer groove and fits tightly with the partition layer to form a buffer layer. This structure can effectively absorb and disperse the weight of the body, reduce pressure, and provide comfortable support. The buffer layer makes this sponge have excellent buffering performance, which can disperse the weight of the body, reduce pressure, and provide comfortable support. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The schematic diagram of the three-dimensional structure of the slow rebound sponge is shown below;

[0016] Figure 2 is a cross-sectional view of the slow rebound sponge;

[0017] Figure 3 is a front view of the slow rebound sponge;

[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the slow rebound sponge.

[0019] In the figure: 1-breathable protective layer, 2-breathable groove, 3-viscous layer, 4-buffer layer, 11-breathable hole, 12-activated carbon absorption layer, 41-connector, 42-partition layer, 43-fixed layer. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 A slow rebound sponge comprises a breathable protective layer 1, the breathable protective layer 1 is provided with air holes 11 on the sides thereof, the front of the breathable protective layer 1 is made of wear-resistant material, a cavity is provided in the center of the breathable protective layer 1, and the air groove 2 is provided on the inner surface of the cavity and connected to the air holes 11 distributed on the side walls thereof. An activated carbon absorption layer 12 is provided in the center of the breathable protective layer 1, and the activated carbon absorption layer 12 can effectively filter and remove harmful substances in the air, providing a healthier and fresher sleeping environment.

[0022] The activated carbon layer is cylindrical, and its diameter is equal to the inner diameter of the connecting hole in the buffer layer 4. The number of the breathable protective layer 1 is two, and the number of the partitions is twelve, which are symmetrically distributed. The partition layer 42 is made of a material with good fire resistance. The wall surface of the connector 41 is evenly provided with breathable holes 11. The outer periphery of the fixing layer 43 is provided with a viscous layer 3.

[0023] The breathable protective layer 1 has breathable grooves 2 distributed around the activated carbon center, and the breathable grooves 2 intersect with each other to form breathable mesh grooves. Due to the arrangement of the breathable protective layer 1, the rebound sponge has good air permeability, which can keep the inside of the mattress dry and clean.

[0024] The breathable protective layer 1 is connected to the buffer layer 4 through the activated carbon layer. The buffer layer 4 includes a connector 41. A connecting hole is provided in the center of the connector 41. A partition layer 42 extends outward from all sides of the connector 41. The partition layer 42 is connected to the fixing layer 43. The fixing layer 43 and the partition layer 42 are connected to each other to form a buffer groove. A high elastic sponge is provided in the buffer groove. The high elastic sponge and the partition layer 42 are tightly fitted to form the buffer layer 4. The structural design of the buffer layer 4 makes this sponge have excellent buffering performance, can disperse the weight of the body, reduce pressure, and provide comfortable support. The elasticity of the high elastic sponge can adapt to various postures and movements of the body, providing a good sleeping experience. The high elastic sponge is tightly fitted to the partition layer 42, and the fit is high, which further improves the comfort.

[0025] Working principle: By adding a high-elastic sponge in the partition, this type of sponge can be made tighter in different interiors. At the same time, the external protective shell uses a softer sponge, so that this type of sponge product can have better chronic rebound through the inside during use. At the same time, the external protective layer can provide suitable softness to the user. At the same time, the triangular groove formed by the partition and the fixed layer 43 is interconnected to form a triangular groove, which can better help the high-elastic sponge arranged therein to rebound. Through the connection between the air groove 2 and the air hole 11, the sponge can have better air permeability. During cleaning, the water flow can quickly flush out the odor generated by long-term use in the sponge through the air groove 2. The fireproof material used in the partition layer 42 can block the burning of the sponge during combustion, so that the overall flammability of the sponge is greatly reduced.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A slow-rebound sponge, comprising a breathable protective layer (1), characterized in that: The breathable protective layer (1) is provided with breathable holes (11) on the sides thereof, an activated carbon absorption layer (12) is provided at the center thereof, the breathable protective layer (1) is provided with breathable grooves (2) extending from the center thereof to the surrounding areas, the breathable grooves (2) intersecting with each other to form breathable mesh grooves, the breathable protective layer (1) is connected to the buffer layer (4) via the activated carbon layer, the buffer layer (4) comprises a connector (41), a connecting hole is provided at the center thereof, a partition layer (42) is extended outwardly from the surrounding areas of the connector (41), the partition layer (42) is connected to the fixing layer (43), the fixing layer (43) and the partition layer (42) are connected to each other to form a buffer groove, a high elastic sponge is provided in the buffer groove, the high elastic sponge and the partition layer (42) are tightly fitted to form the buffer layer (4), and a sticky layer (3) is provided at the periphery of the fixing layer (43).

2. The slow rebound sponge according to claim 1, characterized in that: The front side of the breathable protective layer (1) is made of wear-resistant material. A cavity is provided in the center of the breathable protective layer (1). The breathable groove (2) is provided on the inner surface of the cavity and is connected to the breathable holes (11) distributed on the side walls around the breathable protective layer (1).

3. The slow-rebound sponge according to claim 1, characterized in that: The activated carbon layer is cylindrical, and its diameter is equal to the inner diameter of the connecting hole in the buffer layer (4).

4. The slow rebound sponge according to claim 1, characterized in that: The number of the breathable protective layers (1) is two, and the number of the partitions is twelve, which are symmetrically distributed on the left and right.

5. The slow rebound sponge according to claim 1, characterized in that: The partition layer (42) is made of a material with good fire resistance.

6. The slow rebound sponge according to claim 1, characterized in that: The wall surface of the connector (41) is evenly provided with air holes (11).