Automatic packaging machine for optical lenses

By designing an automatic packaging machine, using a combination rack, conveyor belt and thermal printing device, the automatic loading and fully automatic packaging of the lens are achieved, solving the problems of low packaging efficiency and low quality in the existing technology, and improving the speed of lens packaging and quality.

CN222157937UActive Publication Date: 2024-12-13DONGGUAN ZHILIAN OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202420996567.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-13
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing lens packaging technology is inefficient, which can easily lead to artificial fatigue and packaging position deviation, resulting in broken or incomplete lens packaging.

Method used

An automatic optical lens packaging machine is designed, using a combination rack, conveyor belt, thermal printing device and roller pressing device to realize automatic loading and fully automatic packaging. Through the coordination of the material pickup device, conveyor belt and thermal printing plate, the lens is automatically completed. Packaging process.

Benefits of technology

It improves the efficiency and quality of lens packaging, reduces manpower demand, ensures the fast and accurate lens packaging, and avoids damaged or incomplete packaging.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222157937U_ABST
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Abstract

The utility model relates to the technical field of lens packaging, and discloses an optical lens automatic packaging machine which comprises a combined frame, the combined frame is provided with a material frame, a material taking device is arranged above the material frame, a first conveying table is arranged on one side of the material frame, and a first conveying belt and a first supporting plate are arranged on the first conveying table. A second conveying table connected with the first conveying table is arranged in the combined frame, the second conveying table is provided with a second conveying belt and a second supporting plate, and a hot stamping device is arranged above the second conveying table; a compression roller device is arranged in the combined frame; compared with the prior art, the automatic feeding device has the advantages that a worker places a large number of lenses in the material frame, the lenses are grabbed through the material taking device and placed on the first conveying table, automatic feeding is achieved, and the feeding time of the worker is saved; and 2, a packaging film is pressed through the hot stamping device and the second conveying table, lens packaging is completed, then the compression roller device rolls and discharges, the lens packaging process is full-automatic, manpower is saved, the lens packaging speed is high, and the lens packaging quality is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of lens packaging, in particular to an automatic packaging machine for optical lenses. Background Art

[0002] Optical lenses are commonly used components in modern electronic devices. Optical lenses have certain requirements for imaging clarity. For example, the lenses of equipment working outdoors, such as cameras, are easily affected by wind, sand and sun, and wear out quickly. Therefore, the lenses are replaced frequently, and the market demand for optical lenses is increasing.

[0003] After production, packaging is required. However, existing lens packaging usually adopts manual feeding and semi-automatic edge sealing packaging, which has low packaging efficiency, and workers are easily tired during long-term reciprocating labor. The position of lenses in packaging is prone to deviation, which leads to packaging damage or incomplete packaging after lens packaging. In view of this, the inventor has made a new invention. Utility Model Content

[0004] The utility model aims to provide an automatic packaging machine for optical lenses in view of the deficiencies in the prior art, which has the advantages of automatic loading and packaging and high lens packaging quality.

[0005] To achieve the above-mentioned purpose, the utility model provides an automatic packaging machine for optical lenses, including a combination frame, the combination frame is provided with a material rack for placing lenses, a material picking device is provided above the material rack, a first conveyor platform is provided on one side of the material rack, a first conveyor belt is provided on the first conveyor platform, two first conveyor belts are provided, a first support plate is provided between the two first conveyor belts, a second conveyor platform connected to the first conveyor platform is provided in the combination frame, the second conveyor platform is provided with a second conveyor belt corresponding to the position of the first conveyor belt, a second support plate is provided between the two second conveyor belts, a thermal printing device is provided above the second conveyor platform, the thermal printing device is provided with a thermal printing plate and a lifting cylinder that drives the thermal printing plate to lift and lower, and third conveyor belts that can cooperate with the second conveyor belt are provided on both sides of the thermal printing plate; an auxiliary roller a is provided in the combination frame, an auxiliary roller b is provided between the first conveyor platform and the second conveyor platform, and a pressure roller device is provided in the combination frame.

[0006] Furthermore, a crossbeam is provided in the combined frame, the crossbeam extends from above the material rack to above the first conveying platform, a slide rail is provided on the crossbeam, the material picking device is movably connected to the slide rail, and a first motor is provided on the crossbeam to drive the material picking device to move along the slide rail.

[0007] Furthermore, the material rack is provided with a lifting plate, and a second motor which can drive the lifting plate to rise and fall is provided at the bottom of the material rack.

[0008] Furthermore, the material taking device is provided with a cylinder a which can be extended downward, a third motor is provided at the extended end of the cylinder a, a material taking rack is provided at the end of the rotating shaft of the third motor, and a plurality of suction cups are provided on the material taking rack.

[0009] Furthermore, a cylinder b is provided below the first support plate, and the cylinder b can drive the first support plate to move up and down.

[0010] Furthermore, a cylinder c is provided below the second support plate, and the cylinder c can drive the second support plate to rise and fall.

[0011] Furthermore, the thermal printing plate is provided with a limit plate, and a thermal printing stripe is provided in the middle of the thermal printing plate.

[0012] Furthermore, the pressing roller device is provided with a first pressing roller and a second pressing roller arranged in an upper and lower order, and roller sleeves are provided on the first pressing roller and the second pressing roller.

[0013] Beneficial effects: Compared with the prior art, the utility model is an automatic packaging machine for optical lenses, comprising a combination frame, the combination frame is provided with a material rack, a material picking device is provided above the material rack, a first conveying platform is provided on one side of the material rack, a first conveying belt and a first support plate are provided on the first conveying platform, a second conveying platform connected to the first conveying platform is provided in the combination frame, the second conveying platform is provided with a second conveying belt and a second support plate, and a thermal printing device is provided above the second conveying platform; a pressing roller device is provided in the combination frame; the utility model has the following advantages: 1. Workers place a large number of lenses in the material rack, grab the lenses through the material picking device and place them on the first conveying platform, so as to achieve automatic loading and save workers' loading time; 2. The packaging film is pressed together by the thermal printing device and the second conveying platform to complete the lens packaging, and then the pressing roller device rolls the material out, the lens packaging process is fully automatic, manpower is saved, and the lens packaging speed is fast and the quality is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 This is a schematic diagram of the material rack structure of the utility model.

[0016] Figure 3 It is a schematic structural diagram of the material taking device of the utility model.

[0017] Figure 4 It is a schematic diagram of the structure of the first conveying platform of the utility model.

[0018] Figure 5 It is a schematic diagram of the structure of the second conveying platform of the utility model.

[0019] Figure 6 It is a schematic diagram of the structure of the thermal printing device of the utility model.

[0020] Figure 7 It is a schematic diagram of the position of the packaging film of the utility model.

[0021] Reference numerals include:

[0022] Combined frame--1, auxiliary roller a--11, auxiliary roller b--12, pressure roller device--13, first pressure roller--131, second pressure roller--132, roller sleeve--133, crossbeam rod--14, slide rail--15, first motor--16, material rack--2, lifting plate--21, second motor--22, material taking device--3, cylinder a--31, third motor--32, material taking rack--33, suction Plate device--34, first conveying platform--4, first conveying belt--41, first supporting plate--42, cylinder b--43, second conveying platform--5, second conveying belt--51, second supporting plate--52, cylinder c--53, thermal printing device--6, thermal printing plate--61, lifting cylinder--62, third conveying belt--63, limiting plate--64, thermal printing stripes--65, bottom film--7, top film--8. DETAILED DESCRIPTION

[0023] The following is combined with Figures 1 to 7 The utility model is described in detail.

[0024] The utility model discloses an automatic packaging machine for optical lenses, comprising a combined frame 1, wherein the combined frame 1 is provided with a material rack 2 for placing lenses, the material rack 2 has a certain volume, and workers can place processed lenses in the material rack 2 in an orderly manner. A material taking device 3 is arranged above the material rack 2, a first conveyor platform 4 is arranged on one side of the material rack 2, a first conveyor belt 41 is arranged on the first conveyor platform 4, two first conveyor belts 41 are arranged, a first support plate 42 is arranged between the two first conveyor belts 41, a second conveyor platform 5 connected with the first conveyor platform 4 is arranged in the combined frame 1, the second conveyor platform 5 is provided with a second conveyor belt 51 corresponding to the position of the first conveyor belt 41, a second support plate 52 is arranged between the two second conveyor belts 51, a thermal printing device 6 is arranged above the second conveyor platform 5, the thermal printing device 6 is provided with a thermal printing plate 61, and a lifting cylinder 62 for driving the thermal printing plate 61 to move up and down, and third conveyor belts 63 that can cooperate with the second conveyor belt 51 are arranged on both sides of the thermal printing plate 61; an auxiliary roller a11 is arranged in the combined frame 1, an auxiliary roller b12 is arranged between the first conveyor platform 4 and the second conveyor platform 5, and a pressure roller device 13 is arranged in the combined frame 1. In the scheme of the present utility model, Figure 7As shown, the packaging film for packaging lenses is composed of a bottom film 7 and a top film 8, both of which are release films. The bottom film 7 passes through the first conveyor belt 41, the second conveyor belt 51, and the pressing roller device 13 in sequence. The auxiliary roller a11 is arranged above the auxiliary roller b12. The top film 8 first passes through the auxiliary roller a11 and the auxiliary roller b12, then passes under the thermal printing device 6, and finally passes through the pressing roller device 13. Since the auxiliary roller b12 is arranged between the first conveyor platform 4 and the second conveyor platform 5, the path of the top film 8 will not affect the material picking device 3. In the specific packaging process, the material picking device 3 grabs The lenses are placed on the bottom film 7 passing through the first conveyor 4, and the first support plate 42 supports and positions the bottom film 7. After the lenses are placed, the bottom film 7 carries the lenses and moves to the second support plate 52 of the second conveyor 5. The lifting cylinder 62 drives the hot printing plate 61 to move downward, pressing the top film 8 downward, so that the top film 8 and the bottom film 7 are pressed together. The second conveyor belt 51 and the third conveyor belt 63 cooperate with each other to press the edges of the top film 8 and the bottom film 7, and the lenses are packaged. Finally, the packaged lenses are discharged through the pressing roller device 13. The lens packaging process is fully automatic, saving manpower, and the lens packaging speed is fast and the quality is high. Workers place a large number of lenses in the material rack 2, and the lenses are grabbed by the material taking device 3 and placed at a specific position on the first conveyor 4, so as to achieve automatic loading of lens packaging and save workers' loading time.

[0025] A crossbeam 14 is provided in the assembly rack 1, and the crossbeam 14 extends from above the material rack 2 to above the first conveying platform 4. A slide rail 15 is provided on the crossbeam 14, and the material picking device 3 is movably connected to the slide rail 15. A first motor 16 is provided on the crossbeam 14 to drive the material picking device 3 to move along the slide rail 15. The first motor 16 drives the material picking device 3 to move back and forth between the material rack 2 and the first conveying platform 4, and the lens picking and loading speed is fast.

[0026] The material rack 2 is provided with a lifting plate 21, and a second motor 22 is provided at the bottom of the material rack 2 to drive the lifting plate 21 to rise and fall. The material rack 2 has a certain depth, and the lenses are stacked on the lifting plate 21. When the lenses at a certain height are consumed, the second motor 22 drives the lifting plate 21 to rise to a certain height, so that the material taking device 3 can grab the lenses at a specified position.

[0027] The material taking device 3 is provided with a cylinder a31 that can extend downward, and a third motor 32 is provided at the extended end of the cylinder a31, and a material taking frame 33 is provided at the end of the rotating shaft of the third motor 32, and a plurality of suckers 34 are provided on the material taking frame 33. The suckers 34 are externally connected to a suction pipe, and the suckers 34 can absorb the lenses. In a specific feeding cycle, the material taking device 3 moves to the top of the material frame 2, and the third motor 32 drives the material taking frame 33 to rotate to a specified angle, and then the cylinder a31 drives the material taking frame 33 to descend, so that the suckers 34 contact and absorb the lenses, and then the third motor 32 and the cylinder a31 drive the material taking frame 33 to reset in turn, and the material taking device 3 moves to the top of the first conveying platform 4, and the cylinder a31 drives the material taking frame 33 to descend, so that the lenses are placed on the bottom film 7, and then the material taking frame 33 is reset, and the material taking device 3 moves to the material frame 2 to continue the next feeding cycle, thereby achieving the automatic lens feeding process.

[0028] A cylinder b43 is provided below the first support plate 42, and the cylinder b43 can drive the first support plate 42 to move up and down. The upward surface of the bottom film 7 has a certain degree of stickiness, and the lens is not easy to slide after being placed on the bottom film 7. However, since the two side edges of the bottom film 7 abut against the first conveyor belt 41, the middle of the bottom film 7 will sink slightly. When the material taking device 3 places the lens, the cylinder b43 drives the first support plate 42 to rise, and slightly lifts the bottom film 7, so that the position of the bottom film 7 for placing the lens is flat, avoiding the problem of the lens misalignment causing the packaging quality to be damaged.

[0029] A cylinder c53 is provided below the second support plate 52, and the cylinder c53 can drive the second support plate 52 to rise and fall. Similarly, the cylinder c53 drives the second support plate 52 to slightly lift the bottom film 7, so that the thermal projection device can press the top film 8 more accurately.

[0030] The heat printing plate 61 is provided with a limit plate 64, and a heat printing stripe 65 is provided in the middle of the heat printing plate 61. When the packaging machine is running, the limit plate 64 and the heat printing stripe 65 are electrically heated to a certain temperature for preheating. When the heat printing plate 61 moves downward to press the top film 8 onto the bottom film 7, the limit plate 64 and the heat printing stripe 65 are further heated to form a heat-sealed package between the top film 8 and the bottom film 7. Among them, the limit plate 64 is provided at the edge of the heat printing plate 61 and has a certain thickness, which is greater than the thickness of the lens, so as to avoid the second support plate 52 and the heat printing plate 61 from squeezing each other and causing damage to the lens; among them, the thickness of the heat printing stripe 65 is consistent with that of the limit plate 64, and the heat printing stripe 65 is in a grid shape, which is used to separate adjacent lenses, so as to avoid squeezing and collision between the lenses after packaging, and the lens packaging quality is high.

[0031] The roller device 13 is provided with a first roller 131 and a second roller 132 arranged in an upper and lower order, and a roller cover 133 is provided on the first roller 131 and the second roller 132. The roller cover 133 is made of soft foam material, and the lens and the packaging will not be excessively squeezed and damaged after the packaging film is rolled.

[0032] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. An automatic packaging machine for optical lenses, comprising a combined frame (1), characterized in that: The combined frame (1) is provided with a material rack (2) for placing lenses, a material taking device (3) is provided above the material rack (2), a first conveying platform (4) is provided on one side of the material rack (2), a first conveying belt (41) is provided on the first conveying platform (4), two first conveying belts (41) are provided, a first supporting plate (42) is provided between the two first conveying belts (41), a second conveying platform (5) connected to the first conveying platform (4) is provided in the combined frame (1), the second conveying platform (5) is provided with a second conveying belt (51) corresponding to the position of the first conveying belt (41), the two second conveying belts (41) are provided on the first conveying platform (4), and a first supporting plate (42) is provided between the two first conveying belts (41). A second supporting plate (52) is arranged between the conveying belts (51); a thermal printing device (6) is arranged above the second conveying platform (5); the thermal printing device (6) is provided with a thermal printing plate (61) and a lifting cylinder (62) for driving the thermal printing plate (61) to move up and down; third conveying belts (63) that can cooperate with the second conveying belt (51) are arranged on both sides of the thermal printing plate (61); an auxiliary roller a (11) is arranged in the combined frame (1); an auxiliary roller b (12) is arranged between the first conveying platform (4) and the second conveying platform (5); and a pressure roller device (13) is arranged in the combined frame (1).

2. The automatic packaging machine for optical lenses according to claim 1, characterized in that: A crossbeam (14) is arranged in the combined frame (1), and the crossbeam (14) extends from above the material rack (2) to above the first conveying platform (4). A slide rail (15) is arranged on the crossbeam (14), and the material picking device (3) is movably connected to the slide rail (15). A first motor (16) is arranged on the crossbeam (14) for driving the material picking device (3) to move along the slide rail (15).

3. The automatic packaging machine for optical lenses according to claim 1, characterized in that: The material rack (2) is provided with a lifting plate (21), and a second motor (22) is provided at the bottom of the material rack (2) for driving the lifting plate (21) to move up and down.

4. The automatic packaging machine for optical lenses according to claim 1, characterized in that: The material taking device (3) is provided with a cylinder a (31) which can be extended downwards, a third motor (32) is provided at the extended end of the cylinder a (31), a material taking frame (33) is provided at the end of the rotating shaft of the third motor (32), and a plurality of suction cups (34) are provided on the material taking frame (33).

5. The automatic packaging machine for optical lenses according to claim 1, characterized in that: A cylinder b (43) is arranged below the first support plate (42), and the cylinder b (43) can drive the first support plate (42) to move up and down.

6. The automatic packaging machine for optical lenses according to claim 1, characterized in that: A cylinder c (53) is arranged below the second supporting plate (52), and the cylinder c (53) can drive the second supporting plate (52) to rise and fall.

7. The automatic packaging machine for optical lenses according to claim 1, characterized in that: The heat printing plate (61) is provided with a limiting plate (64), and a heat printing stripe (65) is provided in the middle of the heat printing plate (61).

8. An automatic packaging machine for optical lenses according to any one of claims 1 to 7, characterized in that: The pressing roller device (13) is provided with a first pressing roller (131) and a second pressing roller (132) arranged in an upper and lower order, and roller sleeves (133) are provided on the first pressing roller (131) and the second pressing roller (132).