Automatic boxing production line station arrangement structure
By designing the station layout structure of the automatic boxing production line on the boxing production line, and using guide rails and conveying chains to realize automatic box conveying and boxing operations, the problem of inefficiency of traditional boxing production lines is solved, the production efficiency is improved and labor is reduced Cost, it realizes convenient connection with packaging machinery and packing systems.
Patent Information
- Application Number
- CN202420861845.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Traditional boxing production lines are inefficient and require manual transfer of materials, resulting in low production efficiency and high labor costs, and it is difficult to connect to the front-end packaging production line and the back-end packing production line.
Design an automatic boxing production line station layout structure, including frame, guide rail, conveying chain, upper box station, folding tongue station, lower box sealing station, feeding station, cover plate station and discharge worker The automatic conveying and boxing operation of the packaging box is realized through guide rails and conveying chains, and a feed and discharge conveyor belt is set for easy connection.
It significantly improves the production efficiency of the boxing production line, realizes efficient and accurate boxing of materials, reduces labor costs, and is easy to connect with packaging machinery and packing systems, improving the overall efficiency of the production line.
Smart Images
Figure CN222157979U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of automatic cartoning machinery, and more specifically, to a station arrangement structure of an automatic cartoning production line. Background Art
[0002] As an important part of the modern packaging industry, the cartoning production line is specially used to quickly and accurately load various products into cartons. Although the traditional cartoning production process can meet the packaging needs to a certain extent, its defects cannot be ignored. First of all, traditional vertical cartoning machines are all produced in a single machine mode. Although they can also realize automatic folding of the tongue, bottom sealing and adding materials to the packaging box, this traditional vertical cartoning machine places the materials in the configured silo, and then uses a special aligning mechanism to transport the materials in an aligned manner. It is not convenient to connect with the front-end packaging production line and the back-end boxing production line. Therefore, manual material transfer is required during material supply and after boxing, resulting in low production efficiency and high labor costs. Therefore, it is necessary to solve the above technical problems. Summary of the invention
[0003] The purpose of the embodiments of the present application is to provide a workstation arrangement structure for an automatic cartoning production line to solve the technical problem of low efficiency of the cartoning production line in the prior art.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted in this application is: to provide a station layout structure of an automatic cartoning production line, including:
[0005] frame;
[0006] A guide rail, placed flat on the frame and extending along the length direction of the frame;
[0007] A conveyor chain is arranged on one side of the guide rail and runs in a circular direction, the conveyor chain has a portion parallel to the guide rail and adapted to the length of the guide rail, and a plurality of baffles are connected to the conveyor chain at the same intervals, and the baffles are supported by the conveyor chain just above the guide rail;
[0008] A box loading station is arranged at the front end of the guide rail in the running direction of the conveyor chain and opposite to the conveyor chain, and the box loading station is provided with a box loading assembly for supplying packaging boxes to the guide rail;
[0009] According to the moving direction of the packaging box, a folding tongue station for folding the bottom tongue of the box, a lower box sealing station for sealing the bottom, a plurality of feeding stations, a cover plate adding station, and a discharging station are sequentially arranged on the guide rail.
[0010] Optionally, the upper box assembly includes a material bin, a turntable rotatably mounted on the frame, and a suction cup connected to the turntable and capable of taking materials from the material bin and placing them on the guide rail.
[0011] Optionally, a plurality of suction cups are evenly arranged around the center of the turntable.
[0012] Optionally, the discharging station is provided with a discharging conveyor belt connected to the end of the guide rail and used for automatic discharging.
[0013] Optionally, the feeding station and the cover plate adding station are both provided with a feeding conveyor belt perpendicular to the guide rail and a robot capable of taking materials from the feeding conveyor belt.
[0014] Optionally, the feeding station is further provided with a feeding conveyor belt parallel to the guide rail, and the feeding conveyor belt is arranged between the feeding conveyor belt and the guide rail.
[0015] Optionally, the feeding conveyor belt is further provided with a plurality of pushing cylinders corresponding to the feeding conveyor belts, and the pushing cylinders and the feeding conveyor belts are arranged on opposite sides of the feeding conveyor belt.
[0016] The beneficial effect of the station arrangement structure of the automatic boxing production line provided by the present application is that: compared with the prior art, the guide rail and the conveyor chain arranged on one side of the guide rail in the present application can be used to convey packaging boxes. In this process, the box loading station, the folding tongue station, the lower box sealing station, a number of feeding stations, the cover plate adding station, and the discharging station arranged in sequence on the other side of the guide rail can complete a series of actions such as the loading of the packaging box, the folding and bottom sealing of the small tongue sheet at the bottom of the paper box, and the insertion of the material and the cover plate in accordance with the packaging order, especially the insertion of multiple layers of material and the addition of the cover plate in the same beat, which can realize the efficient and accurate boxing of the material, and significantly improve the production efficiency of the boxing production line. At the same time, the feeding conveyor belt can be conveniently connected to the output end of the previous packaging machine through the setting, and the discharging conveyor belt can be conveniently connected to the feeding system set for the subsequent boxing, which is far superior to the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0018] Figure 1 A front view structural diagram of the station arrangement structure of the automatic cartoning production line provided in an embodiment of the present application;
[0019] Figure 2 A schematic top view of the workstation layout structure of the automatic cartoning production line provided in an embodiment of the present application.
[0020] Among them, the reference numerals in the figure are: 101, frame; 102, guide rail; 103, conveyor chain; 104, baffle; 105, silo; 106, box loading station; 107, tongue folding station; 108, box sealing station; 109, feeding station; 110, cover plate adding station; 111, turntable; 112, suction cup; 113, unloading conveyor belt; 114, feeding conveyor belt; 115, robot; 116, feeding conveyor belt; 117, pushing cylinder. DETAILED DESCRIPTION
[0021] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0022] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0023] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0025] Please also read Figure 1 and Figure 2, an automatic cartoning production line station layout structure provided by the embodiment of the present application is now described. The automatic cartoning production line station layout structure includes a frame 101, a guide rail 102, a conveyor chain 103, and a carton loading station, a tongue folding station, a lower carton sealing station, a plurality of feeding stations, a cover plate adding station, and a material discharging station arranged in sequence on the other side of the guide rail 102. Among them:
[0026] The guide rail 102 is placed flat on the frame 101 and extends along the length direction of the frame 101. The conveyor chain 103 is arranged on one side of the guide rail 102 and runs in a circular direction. The conveyor chain 103 has a portion parallel to the guide rail 102 and adapted to the length of the guide rail 102. A plurality of baffles 104 are connected to the conveyor chain 103 at the same intervals. The baffles 104 are supported by the conveyor chain 103 just above the guide rail 102.
[0027] The box loading station 106 is arranged at the front end of the guide rail 102 in the running direction of the conveyor chain 103 and opposite to the conveyor chain 103. The box loading station 106 is provided with a box loading assembly for supplying packaging boxes onto the guide rail 102;
[0028] According to the moving direction of the packaging box, the guide rail is sequentially provided with a tongue folding station 107 for folding the bottom tongue of the box, a lower box sealing station 108 for sealing the bottom, a plurality of feeding stations 109, a cover plate adding station 110, and a discharging station.
[0029] According to the above structure provided in this embodiment, the guide rail 102 and the conveying chain 103 arranged on one side of the guide rail 102 can be used to convey the packaging box, and the multiple baffles 104 evenly connected on the conveying chain 103 can push the packaging box to move forward along the guide rail 102. During this process, the box loading station 106, the tongue folding station 107, the box sealing station 108, a plurality of feeding stations 109, the cover plate adding station 110 and the discharging station which are sequentially arranged on the other side of the guide rail can complete a series of actions such as loading the packaging box, folding the tongue piece at the bottom of the paper box and sealing the bottom, and placing the material and the cover plate in accordance with the packaging order. In particular, multiple layers of material can be placed and the cover plate can be added in the same beat, so that the material can be efficiently and accurately boxed, which significantly improves the production efficiency of the box packaging production line. At the same time, the feeding conveyor belt 116 (described later) can be conveniently connected to the output end of the previous packaging machine, and the discharging conveyor belt 113 (described later) can be conveniently connected to the feeding system of the subsequent box packaging arrangement, which is far superior to the existing technology.
[0030] In another embodiment of the present application, please refer to Figure 1 and Figure 2The upper box assembly includes a silo 105, a turntable 111 rotatably mounted on the frame 101, and a suction cup 112 connected to the turntable 111 and capable of taking materials from the silo 105 to place them on the guide rail 102. According to the above structure provided in this embodiment, the packaging boxes stacked in the silo 105 can be quickly sucked from the silo 105 by the suction cup 112, and in the process of transferring the packaging boxes to the guide rail 102, since the suction cup 112 is adsorbed on one side of the packaging box, the packaging box can be automatically unfolded to facilitate the subsequent loading of materials, and has better material taking efficiency; it can be understood that when the suction cup 112 rotates between the silo 105 and the guide rail 102 with the turntable 111, the mouth surface of the suction cup 112 will align with the discharge port of the silo 105 or the guide rail 102.
[0031] In another embodiment of the present application, please refer to Figure 1 and Figure 2 , multiple suction cups 112 are evenly arranged around the center of the turntable 111. According to the above structure provided in this embodiment, multiple suction cups 112 are arranged around the center of the turntable 111, which can further improve the carton loading efficiency of the carton loading station 106 in this embodiment, thereby facilitating the improvement of the production efficiency of the entire cartoning production line.
[0032] In another embodiment of the present application, please refer to Figure 1 and Figure 2 At the discharging station, a discharging conveyor belt 113 connected to the end of the guide rail 102 and used for automatic discharging is provided. According to the above structure provided in this embodiment, after the baffle 104 conveys the packaging box filled with materials to the end of the guide rail 102, the discharging conveyor belt 113 can be used to quickly send the product away. At the same time, by setting the discharging conveyor belt 113, it can be conveniently connected with the feeding system set in the subsequent process such as the subsequent case packing machine, which is conducive to further improving the production efficiency of the boxing production line in this embodiment.
[0033] In another embodiment of the present application, please refer to Figure 1 and Figure 2, the feeding station 109 and the cover plate adding station 110 are both provided with a feeding conveyor belt 114 perpendicular to the guide rail 102 and a manipulator 115 capable of picking up materials from the feeding conveyor belt 114. According to the above structure provided in this embodiment, the feeding conveyor belt 114 vertically arranged on one side of the guide rail 102 can provide a continuous supply of product materials and cover plates for the automatic boxing production line in this embodiment. In addition, the manipulator 115 can accurately grab product materials and cover plates from the feeding conveyor belt 114 into the packaging box, which not only improves the production efficiency and quality of the boxing production line, but also reduces labor costs and reduces errors and losses caused by human factors. In this embodiment, three feeding conveyor belts 114 for conveying materials and one feeding conveyor belt 114 for conveying cover plates are set, and each conveyor belt is independently configured to facilitate adjustment of the relative position of the object on it and the manipulator, so as to facilitate the manipulator to grab. Therefore, the automatic boxing production line in this embodiment can load three layers of materials and one layer of cover plates into the corresponding packaging box at the same beat, with high production efficiency.
[0034] In another embodiment of the present application, please refer to Figure 1 and Figure 2 The feeding station is also provided with a feeding conveyor belt 116 parallel to the guide rail 102, and the feeding conveyor belt 114 is arranged between the feeding conveyor belt 116 and the guide rail 102. According to the above structure provided in this embodiment, the feeding conveyor belt 116 can be used to continuously convey materials to the feeding conveyor belt 114 corresponding to the feeding station, which is conducive to further improving the production efficiency of the box packaging production line in this embodiment. In addition, the feeding conveyor belt 116 in this embodiment can also be connected to the discharge end of the front packaging machine such as the blister packaging machine, which is conducive to realizing the full automation of product production and packaging, and has higher production efficiency.
[0035] In another embodiment of the present application, please refer to Figure 1 and Figure 2 The feeding conveyor belt 116 is also provided with a plurality of push cylinders 117 corresponding to the feeding conveyor belt 114, and the push cylinders 117 and the feeding conveyor belt 114 are arranged on opposite sides of the feeding conveyor belt 116. According to the above structure provided in this embodiment, the push cylinders 117 can be used to stably push the materials on the feeding conveyor belt 116 to the corresponding feeding conveyor belt 114, which is conducive to further improving the production efficiency of the boxing production line in this embodiment. Here, it can be understood that the action timing of the feeding conveyor belt 116 and the push cylinders 117 can be controlled by the sensors and electronic control systems of the prior art.
[0036] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. An automatic cartoning production line station layout structure, characterized in that: include: Rack(101); A guide rail (102) is placed flat on the frame (101) and extends along the length direction of the frame (101); A conveying chain (103) is arranged on one side of the guide rail (102) and runs in a circular direction, the conveying chain (103) having a portion parallel to the guide rail (102) and adapted to the length of the guide rail (102), and a plurality of baffles (104) are connected to the conveying chain (103) at the same intervals, and the baffles (104) are supported by the conveying chain (103) directly above the guide rail (102); a box loading station (106) disposed at the front end of the guide rail (102) in the running direction of the conveyor chain (103) and opposite to the conveyor chain (103); the box loading station (106) is provided with a box loading assembly for supplying packaging boxes onto the guide rail (102); According to the moving direction of the packaging box, the guide rail is sequentially provided with a tongue folding station (107) for folding the tongue of the box bottom, a lower box sealing station (108) for sealing the bottom, a plurality of material adding stations (109), a cover plate adding station (110), and a material discharging station.
2. The station arrangement structure of the automatic cartoning production line according to claim 1, characterized in that: The upper box assembly comprises a material bin (105), a turntable (111) rotatably mounted on the frame (101), and a suction cup (112) connected to the turntable (111) and capable of taking material from the material bin (105) and placing it on the guide rail (102).
3. The station arrangement structure of the automatic cartoning production line according to claim 2, characterized in that: A plurality of suction cups (112) are evenly arranged around the center of the rotating disk (111).
4. The station arrangement structure of the automatic cartoning production line according to claim 1, characterized in that: The discharging station is provided with a discharging conveyor belt (113) connected to the end of the guide rail (102) and used for automatic discharging.
5. The station arrangement structure of the automatic cartoning production line according to claim 1, characterized in that: The feeding station (109) and the cover plate adding station (110) are both provided with a feeding conveyor belt (114) perpendicular to the guide rail (102) and a robot (115) capable of taking materials from the feeding conveyor belt (114).
6. The station arrangement structure of the automatic cartoning production line according to claim 5, characterized in that: The feeding station is also provided with a feeding conveyor belt (116) parallel to the guide rail (102), and the feeding conveyor belt (114) is arranged between the feeding conveyor belt (116) and the guide rail (102).
7. The station arrangement structure of the automatic cartoning production line according to claim 6, characterized in that: The feeding conveyor belt (116) is also provided with a plurality of pushing cylinders (117) corresponding to the feeding conveyor belt (114); the pushing cylinders (117) and the feeding conveyor belt (114) are arranged on opposite sides of the feeding conveyor belt (116).