Self-adaptive tightening and supporting device of material pile taking mechanism
The telescopic tensioning mechanism with a pressure sensor spring maintains tension in the pull rod segments, addressing bolt failures in scraper reclaimers to enhance stability and safety.
Patent Information
- Application Number
- CN202323654624.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-31
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-31
AI Technical Summary
Bolts in tie rods connecting the support arm and load-bearing arm of a scraper reclaimer can break under significant tension, leading to a loss of stability and safety due to the inability to maintain tension in the tie rod.
A telescopic tensioning mechanism is connected between pull rod segments, with an unlocking state detection device using a pressure sensor spring to retract and tighten the segments when a locking connector fails, maintaining tension and stability.
The mechanism ensures stability and safety of the support arm by automatically restoring tension in the pull rod, enhancing the structural integrity of the scraper reclaimer.
Smart Images

Figure CN222159073U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of circular stockpile and reclaiming equipment, in particular to an adaptive tightening support device for a stockpile reclaiming mechanism. Background Art
[0002] Circular stockpiles are typically reclaimed using a combination of a scraper reclaimer and a belt stacker. In a scraper reclaimer, the wire rope that pulls the scraper reclaimer up and down is routed around the support arm of the vertical frame. The support arm primarily provides support for the scraper reclaimer. To ensure structural stability, tie rods are typically used to connect the support arm and the load-bearing arm to form a triangular stable structure. The multiple tie rod segments that make up the tie rod are connected using bolts and nuts. When a tie rod experiences a significant amount of tension from the support arm at a given moment, the bolts can easily break, causing the tie rod to fail. However, if a bolt breaks, there's no way to maintain the tension in the tie rod. Consequently, the tightening force on the support arm drops dramatically, impacting the stability and safety of the support arm's support of the scraper reclaimer. Summary of the Invention
[0003] Purpose of the invention: In order to overcome the deficiencies in the prior art, the utility model provides an adaptive tightening support device for a material pile reclaiming mechanism. When the connection between the pull rod sections is damaged, the telescopic tightening mechanism can be retracted to maintain the tensioning state of the pull rod on the support arm, thereby improving the stability and safety of the support arm in supporting the scraper reclaimer.
[0004] Technical solution: To achieve the above-mentioned purpose, the utility model provides an adaptive tightening support device for a material pile reclaiming mechanism, comprising a scraper reclaimer oscillatingly mounted on a vertical frame, the scraper reclaimer being pulled by a wire rope of a winch, and a triangular support structure formed between a support arm supporting the wire rope, a load-bearing arm, and a pull rod;
[0005] The pull rod is composed of multiple pull rod segments coaxially connected by a locking connector, and a telescopic tensioning mechanism is connected in parallel between adjacent pull rod segments; when the locking connector is damaged by tension and unlocked, the telescopic tensioning mechanism contracts and tightens the adjacent pull rod segments to maintain the tension state of the pull rod on the triangular support structure.
[0006] Furthermore, it includes an unlocking state detection device, and each adjacent pull rod segment is connected with an unlocking state detection device, and the unlocking state detection device is interlocked with the telescopic tensioning mechanism.
[0007] Furthermore, the unlocking state detection device is a pressure sensor spring installed between adjacent pull rod sections through a sensor seat.
[0008] Furthermore, it includes a connecting portion corresponding to the telescopic tensioning mechanism, and the telescopic tensioning mechanism is connected to the pull rod section through the connecting portion.
[0009] Furthermore, the locking connector is a bolt and nut assembly that locks and connects adjacent pull rod sections.
[0010] Furthermore, the bolt head and the side surfaces of the nut of the bolt and nut assembly are both provided with anti-loosening blocks in close contact with each other, and the anti-loosening blocks are fixedly arranged relative to the pull rod section.
[0011] Beneficial effects: The utility model connects a telescopic tensioning mechanism between adjacent pull rod sections that constitute the pull rod. When the connection between the pull rod sections is damaged, the pull rod can be retracted to maintain the tensioning state of the support arm, thereby improving the stability and safety of the support arm supporting the scraper reclaimer, and is suitable for large-scale promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Attachment Figure 1 This is a schematic structural diagram of a specific application embodiment of the present utility model;
[0013] Attachment Figure 2 This is an enlarged schematic diagram of the structure of the pull rod part. DETAILED DESCRIPTION
[0014] The present invention will be further described below in conjunction with the accompanying drawings.
[0015] As attached Figure 1 and attached Figure 2 As shown, an adaptive tightening support device for a material pile reclaiming mechanism includes a scraper reclaimer 6 swingably mounted on a vertical frame 1. The scraper reclaimer 6 is pulled by a wire rope 7 of a winch 5. A triangular support structure is formed between the support arm 2 supporting the wire rope 7 and the load-bearing arm 3 and the pull rod 4. The pull rod 4 is composed of multiple pull rod segments 40 coaxially connected by a locking connector 4.1. A telescopic tensioning mechanism 8 is connected in parallel between adjacent pull rod segments 40. When the locking connector 4.1 is damaged by tension and unlocked, the telescopic tensioning mechanism 8 retracts and tightens adjacent pull rod segments 40 to maintain the tension state of the pull rod 4 on the triangular support structure. The utility model connects the telescopic tensioning mechanism 8 between adjacent pull rod segments 40 constituting the pull rod 4. In the event of damage at the connection of the pull rod segments 40, the mechanism can retract to maintain the tension state of the pull rod 4 on the support arm 2, thereby improving the stability and safety of the support arm 2 on the scraper reclaimer 6.
[0016] The present invention includes an unlocked state detection device 9, which is connected between adjacent pull rod sections 40 and is interlocked with the telescopic tensioning mechanism 8. The locking connector 4.1 is the first barrier to maintain the tension of the pull rod 4. When the locking connector 4.1 is damaged, the unlocked state detection device 9 detects the unlocked state, and the interlocked telescopic tensioning mechanism 8 contracts, thereby restoring the tension of the pull rod 4 on the support arm 2, realizing automated detection and control.
[0017] More specifically, the unlocking state detection device 9 is a pressure sensor spring installed between adjacent pull rod segments 40 through a sensor seat 91. It includes a connecting portion 81 corresponding to the telescopic tensioning mechanism 8, and the telescopic tensioning mechanism 8 is connected to the pull rod segment 40 through the connecting portion 81. The locking connector 4.1 is a bolt and nut assembly that locks and connects adjacent pull rod segments 40. In the present utility model, the telescopic tensioning mechanism 8 can optionally use an electric hydraulic cylinder. When the bolt breaks, the pressure sensor spring is stretched and the pressure value decreases, then the interlocking telescopic tensioning mechanism 8 is shortened, pulling the pull rod segment 40 until each pull rod segment 40 returns to its original position. When returning to its original position, the pressure value detected by the pressure sensor spring is also the same as before.
[0018] In order to prevent the nut from loosening and the bolt from slipping, the bolt head and the side surface of the nut of the bolt and nut assembly are both provided with an anti-loosening block 4.2 in close contact with each other. The anti-loosening block 4.2 is fixed relative to the pull rod section 40.
[0019] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. An adaptive tightening support device for a material pile reclaiming mechanism, comprising a scraper reclaimer (6) swingably mounted on a stand (1), the scraper reclaimer (6) being pulled by a steel wire rope (7) of a winch (5), and a triangular support structure being formed between a support arm (2) supporting the steel wire rope (7), a load-bearing arm (3) and a pull rod (4); Features: The pull rod (4) is composed of a plurality of pull rod segments (40) coaxially connected via a locking connector (4.1), and a telescopic tensioning mechanism (8) is connected in parallel between adjacent pull rod segments (40); when the locking connector (4.1) is damaged by tension and is unlocked, the telescopic tensioning mechanism (8) contracts and tightens the adjacent pull rod segments (40) to maintain the tension state of the pull rod (4) on the triangular support structure.
2. The adaptive tightening support device of a material pile reclaiming mechanism according to claim 1, characterized in that: It comprises an unlocking state detection device (9), and adjacent pull rod sections (40) are connected with an unlocking state detection device (9), and the unlocking state detection device (9) is interlocked with a telescopic tensioning mechanism (8).
3. The adaptive tightening support device of a material pile reclaiming mechanism according to claim 2, characterized in that: The unlocking state detection device (9) is a pressure sensor spring installed between adjacent pull rod sections (40) via a sensor seat (91).
4. The adaptive tightening support device of a material pile reclaiming mechanism according to claim 2, characterized in that: It comprises a connecting portion (81) corresponding to the telescopic tensioning mechanism (8), and the telescopic tensioning mechanism (8) is connected to the pull rod section (40) via the connecting portion (81).
5. The adaptive tightening support device of a material pile reclaiming mechanism according to claim 1, characterized in that: The locking connector (4.1) is a bolt and nut assembly for lockingly connecting adjacent tie rod sections (40).
6. The adaptive tightening support device of a material pile reclaiming mechanism according to claim 5, characterized in that: An anti-loosening block (4.2) is provided on the side surfaces of the bolt head and the nut of the bolt and nut assembly in close contact with each other, and the anti-loosening block (4.2) is fixedly arranged relative to the pull rod section (40).
