Culvert pipe joint hoisting device
By setting a reserved hole on the culvert joint body and using a three-point lifting method, the problem of inaccurate lifting of the ends of the special-shaped culvert is solved, and the smooth lifting and accurate position of the culvert joint body is achieved, and the construction speed and quality are improved.
Patent Information
- Application Number
- CN202420983464.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-07
AI Technical Summary
At the construction site, due to the complex terrain, it is difficult to accurately lift the ends of the special-shaped culverts of prefabricated circular culverts, and traditional lifting technology cannot achieve accurate positioning and installation of the design location.
Design a culvert pipe section lifting device, by providing a first reserved hole, a second reserved hole and a third reserved hole on the culvert pipe section body, and using a three-point lifting method, an adjustable first hook member and The second hooking piece allows the culvert joint body to be placed horizontally to achieve smooth lifting.
Ensure that the culvert joint body is positioned accurately during the lifting process, improve construction speed and installation quality, reduce uncertainties at the construction site, and reduce maintenance costs.
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Abstract
Description
Technical Field
[0001] The utility model relates to the field of civil engineering equipment, in particular to a culvert section hoisting device. Background Art
[0002] Prefabricated circular culverts are a kind of pipeline system that is prefabricated in the factory and installed on site. They are widely used in various engineering projects. In the field of infrastructure construction, such as roads, railways, bridges, tunnels, etc., prefabricated circular culverts can be used for drainage, irrigation, communications and other aspects, improving the quality and safety of roads. They also play an important role in rural water conservancy projects and are used in irrigation, water conservation and other aspects. In the municipal drainage system, the drainage system can be built quickly and efficiently, the efficiency and quality of drainage can be improved, and problems such as urban waterlogging and water pollution can be reduced. At the same time, the installation and maintenance of prefabricated circular culverts are also relatively convenient, which reduces the maintenance cost of the drainage system.
[0003] The inventors have discovered that due to the complex original terrain of the construction site, in order to give full play to the main drainage function of the circular culvert, it is often necessary to design different structural forms according to different water inlet and outlet positions. In particular, the end part of the oblique culvert is a special-shaped pipe section. If the prefabricated installation process is adopted, the long side of the end special-shaped culvert pipe section will naturally hang to the bottom due to gravity, and it is difficult to accurately position and install it according to the designed position using ordinary lifting technology. Utility Model Content
[0004] The utility model aims to provide a culvert section hoisting device, which can horizontally place the culvert section body and realize the smooth hoisting of the culvert section body into place.
[0005] The embodiment of the utility model is achieved as follows:
[0006] The utility model proposes a culvert section lifting device, comprising a culvert section body, a lifting rope, a first hanging piece and a second hanging piece; the culvert section body comprises a first side and a second side, the length of the first side is greater than the length of the second side, the first side is provided with a first reserved hole and a second reserved hole arranged at intervals, the second side is provided with a third reserved hole, and the third reserved hole is relatively arranged between the first reserved hole and the second reserved hole; the lifting rope passes through the first reserved hole and the second reserved hole; the first hanging piece is hung on the third reserved hole; the second hanging piece is hung on the lifting rope; the lengths of the first hanging piece and the second hanging piece are adjustable, and the lengths of the first hanging piece and / or the first hanging piece are adjusted to place the culvert section body horizontally.
[0007] Optionally, the third reserved hole is arranged at the midpoint of the second side.
[0008] Optionally, the third reserved hole is arranged relatively close to the first reserved hole.
[0009] Optionally, the culvert section body is provided with cavities running through both ends.
[0010] Optionally, the first end of the culvert section body is a plane end, and the second end of the culvert section body is a sloped end.
[0011] Optionally, the cavity is connected to the first reserved hole, the second reserved hole and the third reserved hole.
[0012] Optionally, the culvert section body is densely reinforced with steel bars around the first reserved hole, the second reserved hole and the third reserved hole.
[0013] Optionally, the culvert section lifting device includes a lifting device, which connects the first hanging member and the second hanging member and is used to adjust the length of the first hanging member and the second hanging member.
[0014] Optionally, the first hanging member includes a first hook and a first sling connected to each other, the length of the first sling is adjustable, and the first hook is hung with the sling.
[0015] Optionally, the second hanging member includes a second hook and a second sling connected to each other, the length of the second sling is adjustable, and the second hook is hung on the third reserved hole.
[0016] The beneficial effects of the embodiments of the utility model are:
[0017] The culvert section lifting device is provided with the first reserved hole, the second reserved hole and the third reserved hole on the culvert section body, and utilizes the three-point lifting method, so that when the culvert section body is lifted, the first hanging member and the second hanging member lift three points at the same time, and the first hanging member and / or the length of the first hanging member are adjusted so that the culvert section body is placed horizontally, so that the culvert section body is lifted smoothly into place, thereby ensuring that the culvert section body is in place according to the designed position and the position is accurate during the lifting process, which not only improves the construction speed but also ensures the installation quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1This is a schematic structural diagram of a culvert section body according to an embodiment of the utility model;
[0020] Figure 2 This is a schematic structural diagram of a culvert pipe section hoisting device according to an embodiment of the utility model;
[0021] Figure 3 This is a schematic diagram of the culvert section body after the culvert concrete foundation is hoisted in the embodiment of the utility model.
[0022] Icons: 010- culvert section lifting device; 100- culvert section body; 110- first side; 111- first reserved hole; 112- second reserved hole; 120- second side; 121- third reserved hole; 130- plane end; 140- inclined end; 150- cavity; 200- lifting rope; 300- first hanging piece; 400- second hanging piece; 500- lifting equipment; 600- culvert concrete foundation; 700- sandbag. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0026] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0027] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0028] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] Please refer to Figure 1-Figure 2 The present embodiment provides a culvert segment hoisting device 010 for hoisting a culvert segment body 100 so that the culvert segment body 100 is in the same horizontal plane as a whole, thereby solving the problem of unbalanced hoisting of the culvert segment and failure to accurately install it in place in the prior art.
[0030] Please refer to Figure 1-Figure 2The present embodiment provides a culvert section hoisting device 010, comprising a culvert section body 100, a hoisting rope 200, a first hanging member 300 and a second hanging member 400; the culvert section body 100 comprises a first side 110 and a second side 120, the length of the first side 110 is greater than the length of the second side 120, the first side 110 is provided with a first reserved hole 111 and a second reserved hole 112 arranged at intervals, and the second side 120 is provided with a third reserved hole 121, The third reserved hole 121 is relatively arranged between the first reserved hole 111 and the second reserved hole 112; the lifting rope 200 passes through the first reserved hole 111 and the second reserved hole 112; the first hanging component 300 is hung on the third reserved hole 121; the second hanging component 400 is hung on the lifting rope 200; the length of the first hanging component 300 and the second hanging component 400 is adjustable, and the length of the first hanging component 300 and / or the first hanging component 300 is adjusted to place the culvert section body 100 horizontally.
[0031] It is understandable that after the conventional lifting method is lifted by heterogeneous welding, due to the effect of gravity, the longer first side 110 part will naturally hang to the bottom, and the shorter second side 120 part will bend upward, while the correct installation position is that the longer first side 110 and the shorter second side 120 should be on the same horizontal plane, so the traditional method cannot be accurately installed.
[0032] On the special-shaped culvert section body 100, the first reserved hole 111 and the second reserved hole 112 are arranged at intervals on the longer first side 110, and the hoisting rope 200 is passed through and hung on the first reserved hole 111 and the second reserved hole 112; and the third reserved hole 121 is arranged on the shorter second side 120. When the culvert section body 100 is hoisted, the first hanging member 300 and the second hanging member 400 hoist three points at the same time, and the culvert section body 100 is placed horizontally by adjusting the first hanging member 300 and / or the length of the first hanging member 300, so that the culvert section body 100 is hoisted smoothly and accurately, which not only improves the construction speed, but also ensures the installation quality.
[0033] In this embodiment, the culvert section hoisting device 010 includes a culvert section body 100 .
[0034] In this embodiment, please refer to Figure 1-Figure 2 The culvert section body 100 is a culvert section body 100 of a round tube structure with a special-shaped end, and the culvert section body 100 is provided with a cavity 150 running through both ends; the first end of the culvert section body 100 is a plane end 130, and the second end of the culvert section body 100 is a bevel end 140. Among them, the side connecting one end of the plane end 130 and one end of the bevel end 140 is a longer first side 110, and the side connecting the other end of the plane end 130 and the other end of the bevel end 140 is a shorter second side 120.
[0035] Please refer to Figure 1 A first reserved hole 111 and a second reserved hole 112 are arranged at intervals on the first side 110 ; a third reserved hole 121 is arranged on the second side 120 , and accordingly, the third reserved hole 121 is relatively arranged between the first reserved hole 111 and the second reserved hole 112 .
[0036] The cavity 150 is connected to the first reserved hole 111 , the second reserved hole 112 and the third reserved hole 121 .
[0037] Optionally, the third reserved hole 121 is disposed at a midpoint of the second side 120 .
[0038] Optionally, the third reserved hole 121 is arranged relatively close to the first reserved hole 111 .
[0039] The manufacturing steps of the culvert segment body 100 proposed in this embodiment are as follows:
[0040] 1. Making the template of the culvert section body 100: Design the structure of the template according to the shape and size of the culvert section body 100 to ensure the geometric size and surface quality; formulate a reasonable manufacturing process in combination with the template material and structure to ensure the accuracy and service life of the template.
[0041] 2. Make the steel frame: Tie and shape the steel frame according to the drawing. The spacing and intervals must comply with the design requirements and construction acceptance specifications.
[0042] 3. Reserved lifting holes: After the steel skeleton is completed and passed the quality inspection, it is fixed on the prefabricated platform, and then the positions of the three reserved lifting holes, the first reserved hole 111, the second reserved hole 112 and the third reserved hole 121, are accurately located; reserved holes are made at these positions with PVC pipes with a specification of 50 mm, the pipes are firmly fixed with wire ties, and then denser steel bars are added around the holes for reinforcement to prevent damage to the pipe sections by the wire rope during subsequent lifting and installation.
[0043] 4. Formwork installation and debugging: Before installing the formwork, check whether the formwork surface is flat, smooth, and has no uneven deformation, and remove the slag and debris on the formwork. Install and debug the formwork to ensure its geometric dimensions and flatness; the support of the formwork should be firm and reliable, and check repeatedly after reinforcement to ensure that there is no mold running or slurry leakage during the pouring process.
[0044] When pouring concrete, it is done symmetrically on both sides of the culvert section body 100, and a small inserted vibrator is used for vibration to ensure that there is no missed vibration or over-vibration. The formwork can be removed only when the strength required by the design is reached. The outer formwork is removed first, and then the inner formwork is removed, and the concrete must not be damaged. The formwork can only be removed and transported after it is separated from the concrete. During the concrete curing period, it is covered with plastic film and moisturized by sprinkling water.
[0045] In this embodiment, please refer to Figure 2 The culvert section lifting device 010 includes a lifting rope 200 , and the lifting rope 200 passes through the first reserved hole 111 and the second reserved hole 112 .
[0046] It is understandable that the use of the lifting rope 200 to connect the first reserved hole 111 and the second reserved hole 112 makes it more convenient to adjust the length and position of the first hanging component 300.
[0047] The lifting rope 200 may be a steel wire rope.
[0048] In this embodiment, please refer to Figure 2 The culvert section hoisting device 010 includes a first hanging component 300; the first hanging component 300 is hung on the third reserved hole 121, and the length of the first hanging component 300 is adjustable.
[0049] Optionally, the first hanging component 300 includes a first hook and a first sling connected to each other, the length of the first sling is adjustable, and the first hook is hung with the sling rope 200 .
[0050] In this embodiment, please refer to Figure 2 The culvert section hoisting device 010 includes a second hanging component 400; the second hanging component 400 is hung with the hoisting rope 200, and the length of the second hanging component 400 is adjustable.
[0051] Optionally, the second hanging component 400 includes a second hook and a second sling connected to each other, the length of the second sling is adjustable, and the second hook is hung on the third reserved hole 121 .
[0052] In this embodiment, please refer to Figure 2 The culvert section hoisting device 010 includes a hoisting device 500 , which is connected to the first hanging member 300 and the second hanging member 400 and is used to adjust the length of the first hanging member 300 and the second hanging member 400 .
[0053] Optionally, the lifting device 500 is used to adjust the length of the first sling and the second sling.
[0054] Wherein, the lifting device 500 is a crane, and the first hanging component 300 and the second hanging component 400 can be a sling and a hook provided by the lifting device 500 itself.
[0055] Please refer to Figure 1-Figure 3 The working principle of the culvert section hoisting device 010 of this embodiment is:
[0056] 1. Preparation for hoisting: Arrange the driving channel and working platform of the hoisting equipment 500 to ensure that the hoisting equipment 500 can be smoothly set up after entering the site. The equipment manager should be notified when the hoisting equipment 500 enters the site. Before hoisting, the working environment, hoisting equipment, wire rope, etc. of the hoisting equipment 500 should be checked. The hoisting operation can only be carried out after meeting the requirements. The sandbags 700 used to temporarily fix the culvert section body 100 should be checked for quantity and appearance quality to ensure that there is no sand leakage.
[0057] 2. Before lifting: locate the center line on the bottom surface of the culvert concrete foundation 600, and use red paint to mark the upper and lower center line positions on the top and bottom surfaces of the culvert section body 100 respectively. After marking, check again with an instrument to ensure the accuracy of the position.
[0058] Among them, the connection of the lifting rope 200 must be firm. Pass the first hanging part 300 through the lifting rope, pass the second hanging part 400 through the third reserved hole 121 and fix it firmly to the culvert section body 100. First, conduct a trial lifting experiment to ensure that the used parts are coordinated and safe; review the changes in various parts, etc. After the culvert section body 100 is lifted and turned, its bottom should be more than 0.5 meters higher than all obstacles.
[0059] 3. Formal hoisting: Pass the first hook of the first hanging member 300 through the hoisting rope to connect and fix, pass the second hook of the second hanging member 400 through the third reserved hole 121 to connect and fix, and slowly lift and move the three points at the same time. When the culvert section body 100 is located at a height of 0.5 meters above the culvert concrete foundation 600, the first positioning of the culvert section body 100 is performed: first adjust the left and right directions of the culvert section body 100 so that the center line of the culvert section body 100 and the center line of the foundation are roughly on the same vertical line, then fix the height of the first reserved hole 111 and the second reserved hole 112, slowly adjust the height of the third reserved hole 121, and use the level to measure the elevation to ensure that the first reserved hole 111, the second reserved hole 112 and the third reserved hole 121 are on the same horizontal plane.
[0060] After the first positioning of the culvert section body 100 is completed, the lengths of the first sling and the second sling are adjusted synchronously so that the three lifting points are slowly lowered at the same time. When the culvert section body 100 is 5-10 cm away from the surface of the culvert concrete foundation 600, the culvert section body 100 is positioned for the second time, and the first adjustment steps are repeated until the culvert section body 100 falls and is in place according to the designed position.
[0061] Please refer to Figure 3After the culvert section body 100 is hoisted into place, the prepared sandbags 700 and wooden wedges are used to temporarily fix the culvert section body 100. A fixing point is set every 50 cm. After the temporary fixing work is completed and the culvert section body 100 is stable, the template is installed in the remaining unfixed parts and the base concrete is poured. The base uses dry hard concrete with a small slump. As the base concrete is poured, the sandbags and wooden wedges are gradually removed. During the removal of temporary fixings, the stability of the culvert section body 100 must be ensured to ensure that it does not move. If an abnormal situation occurs, the removal must be stopped immediately and the operation can be continued only after it is stable.
[0062] 4. Blocking the reserved holes: After the installation of the culvert section body 100 is completed, the first reserved hole 111, the second reserved hole 112 and the third reserved hole 121 are blocked with high-strength mortar, and then waterproof rolls are pasted on the parts to ensure that there is no water leakage or seepage. After the blocking work is completed, the external waterproofing construction of the entire culvert is carried out.
[0063] Among them, the utility model has many advantages. First, because the culvert section body 100 is a prefabricated installation process, the culvert section body 100 is made in advance in the prefabrication site and hoisted on site, which greatly reduces the workload on the construction site and improves the construction efficiency. If the traditional method is used, the culvert section body 100 can only adopt the cast-in-place process, especially the round pipe culvert section body 100, the cast-in-place process is relatively complicated, and the quality is difficult to control. Second, the quality of the culvert section body 100 is easier to control, thereby improving the quality of the project. Due to the reduction in on-site workload, the influence of uncertain factors on the construction site on the quality of the project is avoided, and the quality of the project is further improved. Third, the hoisting of the culvert section body 100 can be prepared and produced in advance, which shortens the construction period compared to on-site casting. The on-site workload is reduced, the engineering task can be completed faster, and the construction period is further shortened. Therefore, the utility model can accurately install the pipe section in one go through this method, saving time, improving efficiency, and ensuring installation quality.
[0064] In summary, the culvert section lifting device 010 proposed in the utility model, by setting the first reserved hole 111, the second reserved hole 112 and the third reserved hole 121 on the culvert section body 100, and using the three-point lifting method, when the culvert section body 100 is lifted, the first hanging member 300 and the second hanging member 400 lift three points at the same time, and by adjusting the first hanging member 300 and / or the length of the first hanging member 300, the culvert section body 100 is placed horizontally, so that the culvert section body 100 is smoothly lifted into place, thereby ensuring that the culvert section body 100 is in the designed position and accurately positioned during the lifting process, which not only improves the construction speed but also ensures the installation quality.
[0065] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A culvert section lifting device, It is characterized in that include: A culvert section body, the culvert section body comprising a first side and a second side, the length of the first side being greater than the length of the second side, the first side being provided with a first reserved hole and a second reserved hole arranged at intervals, the second side being provided with a third reserved hole, the third reserved hole being relatively arranged between the first reserved hole and the second reserved hole; A lifting rope, wherein the lifting rope passes through the first reserved hole and the second reserved hole; A first hanging member, wherein the first hanging member is hung on the third reserved hole; a second hanging member, the second hanging member hanging the lifting rope; The lengths of the first hanging member and the second hanging member are adjustable. The lengths of the first hanging member and / or the second hanging member are adjusted so that the culvert section body is placed horizontally.
2. The culvert section lifting device according to claim 1, It is characterized in that The third reserved hole is arranged at the midpoint of the second side.
3. The culvert section lifting device according to claim 2, It is characterized in that The third reserved hole is arranged relatively close to the first reserved hole.
4. The culvert section lifting device according to claim 1, It is characterized in that The culvert section body is provided with cavities penetrating through two ends.
5. The culvert section hoisting device according to claim 4, It is characterized in that The first end of the culvert section body is a plane end, and the second end of the culvert section body is a slope end.
6. The culvert section hoisting device according to claim 4, It is characterized in that The cavity is communicated with the first reserved hole, the second reserved hole and the third reserved hole.
7. The culvert section hoisting device according to claim 1, It is characterized in that The culvert section body is densely provided with steel bars around the first reserved hole, the second reserved hole and the third reserved hole.
8. The culvert section hoisting device according to claim 1, It is characterized in that The culvert section hoisting device comprises a hoisting device, which is connected to the first hanging member and the second hanging member and is used to adjust the length of the first hanging member and the second hanging member.
9. The culvert section hoisting device according to claim 8, It is characterized in that The first hanging component includes a first hook and a first sling connected to each other, the length of the first sling is adjustable, and the first hook is connected to the sling rope.
10. The culvert section hoisting device according to claim 8, It is characterized in that The second hanging member includes a second hook and a second sling connected to each other, the length of the second sling is adjustable, and the second hook is hung on the third reserved hole.
