Sludge filter press

By setting up a movable door and blocking mechanism in the cement tank of the sludge filter press, the splashing problem when the sludge plate falls is solved, the operation safety and environmental cleanliness are improved, and the operation process is simplified.

CN222159952UActive Publication Date: 2024-12-13GUANGZHOU LONGYUE ENVIRONMENTAL PROTECTION MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202420198820.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-27
Publication Date
2024-12-13
Estimated Expiration
2034-01-27

AI Technical Summary

Technical Problem

Sludge boards are prone to splashing during the drop, affecting operational safety and efficiency.

Method used

A sludge filter press is designed, and the cement tank is equipped with protective components, including movable doors, mounting strips and blocking mechanisms. The movable door blocks are blocked to prevent sludge plates from splashing, and the blocking mechanism prevents water droplets from splashing out. Improve operational safety and environmental cleanliness.

Benefits of technology

It effectively prevents the splashing of sludge boards and water droplets, improves work safety and operation convenience, reduces the pollution of sludge to the environment, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sludge filter press and relates to the technical field of sludge treatment. The filter press comprises a filter press body and a cement tank, a protection assembly is arranged in the cement tank and comprises a mounting strip, a mounting plate is arranged on one side of the mounting strip, a movable door is rotationally connected to the lower portion of the mounting plate through a rotating shaft, an adjusting air cylinder is arranged between the movable door and the mounting plate, and the adjusting air cylinder is connected with the cement tank. According to the utility model, by utilizing the shielding of the movable door, the possible splashing during the falling of the sludge plate is effectively prevented, external operators and engineering trucks can be protected from being influenced by the splashing of sludge, the working safety is improved, and meanwhile, due to the existence of the movable door, the cleaning protection property to the external environment is also improved; sludge is prevented from scattering everywhere, the working environment is protected, the operation convenience is improved, and an operator does not need to worry about extra cleaning work caused by sludge splashing.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to a sludge filter press. Background Art

[0002] Sludge filter press is a kind of equipment used for solid-liquid separation of sludge (water). It is mainly used in industrial production of various industries and dehydration of various types of pollution in life and solid-liquid separation of some industrial materials. Sludge filter press is widely used in sludge dehydration in urban sewage treatment, chemical industry, oil refining, metallurgy, papermaking, leather making, food, coal washing, printing and dyeing and other industries. The equipment has the advantages of continuous operation, high degree of automation, energy saving, high efficiency, easy use and maintenance. It is an ideal equipment for sludge dehydration. The use of sludge filter press can save the investment in sludge thickening tank, reduce the floor space, and the sludge residence time is short, the dephosphorization effect is good, and the treatment efficiency is high.

[0003] In actual applications, the sludge plates treated by the filter press need to be removed from the machine. In order to efficiently collect these sludge plates, a special cement trough is usually installed at the bottom of the filter press. The sludge plates can slide down smoothly by gravity, and can be transported by a bulldozer later. However, as the operation continues, the newly dropped sludge plates may collide with the existing sludge plates in the cement trough. Since the surfaces of these sludge plates are relatively smooth and they still contain a certain amount of moisture, they are prone to partial splashing when they collide with each other. This situation requires the staff to maintain a certain distance during operation, away from the open fan-shaped area of ​​the cement trough to ensure safety. This undoubtedly increases the complexity of the work, reduces the operating efficiency, and brings certain inconveniences to the staff. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a sludge filter press to solve the technical problem that the sludge plate falls and splashes, thereby reducing the convenience of operation.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge filter press, comprising a filter press body and a cement tank, a protective component is arranged inside the cement tank, the protective component comprises a mounting bar, a mounting plate is arranged on one side of the mounting bar, a movable door is rotatably connected to the mounting plate below via a rotating shaft, an adjusting cylinder is arranged between the movable door and the mounting plate, and both ends of the adjusting cylinder are rotatably connected to the mounting plate and the movable door respectively via a first mounting ear.

[0006] By adopting the above technical solution and utilizing the shielding function of the movable door, the splashing phenomenon that may occur when the sludge plate falls can be effectively prevented, directly protecting external operators and engineering vehicles from the impact of sludge splashing, thereby improving work safety.

[0007] Furthermore, the horizontal cross-section of the cement trough is in a "U"-shaped structure, and the movable door is in a rectangular structure and is opposite to the opening position of the cement trough.

[0008] By adopting the above technical solution, the horizontal cross-section of the cement tank is designed as a "U"-shaped structure, which is conducive to the centralized sliding and collection of the sludge plate, thereby improving the efficiency of the filter press work.

[0009] Furthermore, both ends of the mounting strip are provided with mounting mechanisms, the mounting mechanisms include threaded columns, and the mounting mechanisms are used for mounting and connecting the mounting strip with the cement trough.

[0010] By adopting the above technical solution, the installation strip can be stably installed on the cement trough, and the threaded column in the installation mechanism is fixedly connected to the cement trough, thereby realizing reliable fixation of the installation strip.

[0011] Furthermore, installation grooves are provided on both sides of the inner wall of the cement trough, and the threaded column passes through the cement trough through the installation grooves, and is installed and connected to the cement trough using gaskets and fastening nuts.

[0012] By adopting the above technical solution, the threaded column is allowed to pass through the cement groove through the installation groove, providing a stable supporting point for the installation bar.

[0013] Furthermore, the installation groove is in a straight groove structure, and the installation groove is opened at two heights but is not limited to two height forms.

[0014] By adopting the above technical solution, the straight groove structure of the installation groove enables the threaded column to smoothly pass through the cement groove and connect with the installation strip.

[0015] Furthermore, the installation bar is in a rectangular structure, and the installation bar is engaged and slidably moved with the installation groove.

[0016] By adopting the above technical solution, the rectangular structure of the mounting bar enables it to fit firmly on the inner wall of the mounting groove, providing effective support and connection.

[0017] Furthermore, a blocking mechanism is provided on the top of the mounting plate, and the blocking mechanism includes a baffle plate, and the blocking mechanism is used to block water droplets falling when the filter press body is in operation to the inner side of the cement tank.

[0018] By adopting the above technical solution, the main function of the blocking mechanism is to effectively block and guide the water drops that may fall from the filter press body when it is in operation to the inner side of the cement tank.

[0019] Furthermore, the baffle plate is rotatably connected to the mounting plate via a bearing, and a threaded sleeve is provided between the baffle plate and the mounting plate.

[0020] By adopting the above technical solution, the baffle plate can flexibly adjust its angle to adapt to different working requirements. This design improves the practicality of the blocking mechanism.

[0021] Furthermore, both ends of the threaded sleeve are threadedly connected with threaded rods, and the other ends of the two threaded rods are rotatably connected to the baffle plate and the mounting plate respectively through the second mounting ears.

[0022] By adopting the above technical solution, the threaded sleeve can be firmly connected to the two threaded rods at the same time, and the distance between the two threaded rods can be adjusted by rotating the threaded sleeve, thereby realizing flexible adjustment of the baffle angle.

[0023] Furthermore, a pressure cylinder is provided on one side of the filter press body, and a warning light is provided on the mounting plate.

[0024] By adopting the above technical solution, the pressure cylinder can directly and effectively filter the sludge in the filter press body, thereby improving the filtration efficiency.

[0025] In summary, the utility model mainly has the following beneficial effects:

[0026] 1. The utility model effectively prevents splashing when the sludge plate falls by using the shielding of the movable door, which can protect the external operators and engineering vehicles from the splashing of sludge, thereby improving the safety of work. At the same time, due to the existence of the movable door, the cleanliness and protection of the external environment are also improved, and the sludge is prevented from being scattered everywhere, which is not only conducive to protecting the working environment, but also conducive to improving the convenience of operation, because the operator does not need to worry about the additional cleaning work caused by the splashing of sludge;

[0027] 2. The utility model provides a blocking mechanism on the top of the mounting plate and utilizes the blocking effect of the baffle plate to effectively block water droplets that may fall from the filter press body during operation to the inner side of the cement tank. At the same time, it prevents water droplets from splashing out to pollute the working environment, protects the safety of operators, and maintains the cleanliness of the working area, thereby improving the safety and hygiene of the overall working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0029] Figure 2 It is a structural schematic diagram of the utility model;

[0030] Figure 3 It is a structural schematic diagram of the back of the utility model;

[0031] Figure 4 It is a side structural schematic diagram of the utility model.

[0032] In the figure: 1. filter press body; 2. cement tank; 3. pressure cylinder; 4. protection component; 401. mounting strip; 402. mounting plate; 403. movable door; 404. adjusting cylinder; 405. first mounting ear; 5. mounting mechanism; 501. mounting groove; 502. threaded column; 503. gasket; 504. fastening nut; 6. blocking mechanism; 601. baffle; 602. threaded sleeve; 603. threaded rod; 604. second mounting ear; 7. warning light. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0034] The following describes an embodiment of the utility model based on its overall structure.

[0035] Embodiment 1:

[0036] A sludge filter press, such as Figure 1-Figure 4 As shown, it includes a filter press body 1 and a cement tank 2, and a protective component 4 is arranged inside the cement tank 2. The protective component 4 includes a mounting strip 401, and a mounting plate 402 is arranged on one side of the mounting strip 401. A movable door 403 is rotatably connected to the lower part of the mounting plate 402 through a rotating shaft. An adjusting cylinder 404 is arranged between the movable door 403 and the mounting plate 402. The two ends of the adjusting cylinder 404 are rotatably connected to the mounting plate 402 and the movable door 403 through a first mounting ear 405. The shielding function of the movable door 403 is effectively prevented from splashing when the sludge plate falls, and the external operators and engineering vehicles are directly protected from the impact of sludge splashing, thereby improving work safety. At the same time, the shielding of the movable door 403 also improves the cleanliness and protection of the external environment, and avoids the pollution of the environment caused by the sludge scattering. The opening and closing operation of the movable door 403 is simple, which cooperates with the working process of the filter press, and further improves the convenience of the overall operation.

[0037] See also Figure 1 The horizontal cross section of the cement trough 2 is in a "U" shape, and the movable door 403 is in a rectangular structure and is opposite to the opening position of the cement trough 2. The horizontal cross section of the cement trough 2 is designed to be in a "U" shape. This shape is conducive to the centralized sliding and collection of the sludge board, thereby improving the efficiency of the filter pressing work. At the same time, the rectangular structure of the movable door 403 ensures that when the movable door 403 is closed, it can completely cover the opening of the cement trough 2, effectively preventing the sludge board from splashing during the falling process, thereby protecting the operating environment and the safety of the staff.

[0038] See also Figure 1 , Figure 2 , Figure 3 , mounting mechanisms 5 are provided at both ends of the mounting strip 401, and the mounting mechanisms 5 include threaded columns 502. The mounting mechanisms 5 are used for the mounting connection between the mounting strip 401 and the cement trough 2, so that the mounting strip 401 can be firmly mounted on the cement trough 2. The threaded columns 502 in the mounting mechanisms 5 are fixedly connected to the cement trough to achieve reliable fixation of the mounting strip 401. At the same time, the design of the mounting mechanisms 5 also simplifies the installation process and improves the installation efficiency. The operator only needs to tighten the nuts on the threaded columns 502 to quickly complete the installation and disassembly of the mounting strip 401, thereby facilitating the maintenance and overhaul of the equipment.

[0039] See also Figure 1 , installation grooves 501 are opened on both sides of the inner wall of the cement trough 2, and the threaded column 502 passes through the cement trough 2 through the installation groove 501, and is installed and connected with the cement trough 2 using a gasket 503 and a fastening nut 504, allowing the threaded column 502 to pass through the cement trough 2 through the installation groove 501, providing a stable support point for the installation bar 401. At the same time, the gasket 503 and the fastening nut 504 are used to install and connect with the cement trough 2, ensuring that the installation bar 401 can fit tightly on the inner wall of the cement trough 2, thereby enhancing the overall stability and firmness. This connection method is also convenient for installation and disassembly, and improves work efficiency.

[0040] See also Figure 1 The mounting groove 501 is in a straight groove structure. The mounting groove 501 has two opening heights but is not limited to two height forms. The straight groove structure of the mounting groove 501 allows the threaded column 502 to smoothly pass through the cement groove 2 and connect with the mounting strip 401, ensuring the simplicity of the installation process and the stability after the connection. At the same time, such a diverse design allows the mounting groove 501 to adapt to installation requirements of different specifications, thereby improving the flexibility and applicability of the connection between the cement groove 2 and the mounting strip 401.

[0041] See also Figure 1 , Figure 2 The mounting bar 401 is of a rectangular structure, and the mounting bar 401 is engaged and slidably moved with the mounting groove 501. The rectangular structure of the mounting bar 401 enables it to fit firmly on the inner wall of the mounting groove 501, providing effective support and connection. At the same time, it ensures that the mounting bar 401 can move smoothly along the mounting groove 501, and also enhances the stability and reliability of the connection. This design simplifies the installation process, improves work efficiency, and also facilitates the maintenance and overhaul of the equipment.

[0042] Embodiment 2:

[0043] See also Figure 2 , Figure 3 , Figure 4 A blocking mechanism 6 is arranged on the top of the mounting plate 402, and the blocking mechanism 6 includes a baffle 601. The blocking mechanism 6 is used to block the water drops falling from the filter press body 1 when it is in operation to the inner side of the cement tank 2. The main function of the blocking mechanism 6 is to effectively block and guide the water drops that may fall from the filter press body 1 when it is in operation to the inner side of the cement tank 2. At the same time, this design not only prevents the water drops from splashing out to cause pollution to the outside world or bring inconvenience to the operator, but also ensures the cleanliness and dryness of the working environment. Through a simple mechanical structure, the blocking mechanism 6 effectively improves the overall working efficiency and safety of the filter press.

[0044] See also Figure 2 , Figure 3 , Figure 4 The baffle plate 601 is rotatably connected to the mounting plate 402 through a bearing, and a threaded sleeve 602 is provided between the baffle plate 601 and the mounting plate 402, so that the angle of the baffle plate 601 can be flexibly adjusted to adapt to different working requirements. This design improves the practicality of the blocking mechanism 6. At the same time, by adjusting the length of the threaded sleeve 602, the position and angle of the baffle plate 601 can be further adjusted, thereby enhancing the adjustability of the blocking effect. This structure not only facilitates the adjustment operation of the operator, but also improves the applicability of the blocking mechanism 6.

[0045] See also Figure 2 , Figure 3 , Figure 4 , both ends of the threaded sleeve 602 are threadedly connected with threaded rods 603, and the other ends of the two threaded rods 603 are rotatably connected to the baffle 601 and the mounting plate 402 through the second mounting ears 604, so that the threaded sleeve 602 can be firmly connected to the two threaded rods 603 at the same time, and the distance between the two threaded rods 603 can be adjusted by rotating the threaded sleeve 602, so as to realize flexible adjustment of the angle of the baffle 601. At the same time, the other ends of the two threaded rods 603 are rotatably connected to the baffle 601 and the mounting plate 402. This connection method ensures that the threaded rods 603 can stably support the baffle 601 during the adjustment process, and enables the baffle 601 to rotate smoothly around the mounting plate 402, thereby improving the overall stability and reliability of the blocking mechanism 6.

[0046] See also Figure 1 A pressure cylinder 3 is provided on one side of the filter press body 1, and a warning light 7 is provided on the mounting plate 402, so that the pressure cylinder 3 can directly and effectively filter the sludge in the filter press body 1, thereby improving the filtration efficiency. At the same time, a warning light 7 is provided on the mounting plate 402. When the filter press is in working state, the warning light 7 lights up, which can remind the operator to pay attention to safety and avoid accidents, thereby enhancing the safety performance of the equipment. It is both practical and safe, and helps to improve the overall working effect of the filter press.

[0047] The implementation principle of the utility model is as follows: first, the sludge containing a large amount of water is filtered by using the pressure cylinder 3 and the filter press body 1. At the same time, the adjustment cylinder 404 is extended, and the first mounting ear 405 is connected by rotation, and the mounting plate 402 is connected by rotation with the movable door 403, so that the movable door 403 is gradually closed, which is conducive to shielding the opening position of the cement tank 2, and the warning light 7 is used to warn the external operator, so that the movable door 403 is in a closed state. When the filtration is completed, the sludge plate inside the filter press body 1 is disassembled. , and by utilizing gravity, the sludge plate is directly dropped into the cement tank 2, which is convenient for the subsequent transportation operation of the shovel truck. At this time, the movable door 403 is used to block and effectively prevent the splashing when the sludge plate falls, thereby improving the protection of external operators and engineering vehicles, and improving the cleaning protection of the outside world. When the sludge plate is completely dropped, the contraction of the regulating cylinder 404 is utilized, and the first mounting ear 405 is connected by rotation to prompt the movable door 403 to open. After that, the sludge plate inside the cement tank 2 can be transported by the shovel truck to complete the filtration of part of the sludge;

[0048] First, rotate the threaded sleeve 602, and use the threaded connection between the threaded sleeve 602 and the threaded rods 603 at both ends to adjust the structural length of the two threaded rods 603 and the threaded sleeve 602. At the same time, cooperate with the rotation connection of the second mounting ear 604 to promote the rotation of the baffle 601 and adjust the placement angle of the baffle 601, which is conducive to improving the applicability of the installation environment of the baffle 601.

[0049] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0050] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A sludge filter press, Features: The invention comprises a filter press body (1) and a cement tank (2), wherein a protective component (4) is arranged inside the cement tank (2), wherein the protective component (4) comprises a mounting bar (401), wherein a mounting plate (402) is arranged on one side of the mounting bar (401), wherein a movable door (403) is rotatably connected to the mounting plate (402) below via a rotating shaft, wherein an adjusting cylinder (404) is arranged between the movable door (403) and the mounting plate (402), wherein two ends of the adjusting cylinder (404) are rotatably connected to the mounting plate (402) and the movable door (403) respectively via a first mounting ear (405).

2. The sludge filter press according to claim 1, Features: The horizontal cross section of the cement trough (2) is in a "U"-shaped structure, and the movable door (403) is in a rectangular structure and is opposite to the opening position of the cement trough (2).

3. The sludge filter press according to claim 1, Features: Both ends of the installation strip (401) are provided with installation mechanisms (5), the installation mechanisms (5) comprising threaded columns (502), and the installation mechanisms (5) are used for installation connection between the installation strip (401) and the cement trough (2).

4. The sludge filter press according to claim 3, Features: Both sides of the inner wall of the cement trough (2) are provided with mounting grooves (501), the threaded column (502) passes through the cement trough (2) through the mounting grooves (501), and is mounted and connected to the cement trough (2) by means of a gasket (503) and a fastening nut (504).

5. The sludge filter press according to claim 4, Features: The installation groove (501) is in a straight groove structure, and the installation groove (501) is opened at two heights but is not limited to two height forms.

6. The sludge filter press according to claim 4, Features: The installation bar (401) is of a rectangular structure, and the installation bar (401) is engaged and slidably moved with the installation groove (501).

7. The sludge filter press according to claim 1, Features: A blocking mechanism (6) is arranged on the top of the mounting plate (402), wherein the blocking mechanism (6) comprises a baffle (601), and the blocking mechanism (6) is used to block water droplets falling from the filter press body (1) when the filter press body (1) is in operation to the inner side of the cement tank (2).

8. The sludge filter press according to claim 7, Features: The baffle plate (601) is rotatably connected to the mounting plate (402) via a bearing, and a threaded sleeve (602) is provided between the baffle plate (601) and the mounting plate (402).

9. The sludge filter press according to claim 8, Features: Both ends of the threaded sleeve (602) are threadedly connected to threaded rods (603), and the other ends of the two threaded rods (603) are rotatably connected to the baffle (601) and the mounting plate (402) through second mounting ears (604).

10. The sludge filter press according to claim 1, Features: A pressure cylinder (3) is provided on one side of the filter press body (1), and a warning light (7) is provided on the mounting plate (402).