Novel equipment for treating powdered sugar and scattered finished sugar in production
By introducing filtering and stirring components and heating components into the sugar production equipment, the problems of finished sugar dropping and foreign matter entering are solved, efficient impurity filtration and finished syrup heating are achieved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202420754406.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing sugar production equipment can easily cause the finished sugar to fall during the transportation and screening of finished sugar, resulting in waste of manpower and material resources and the entry of foreign objects. The existing treatment measures are not only inefficient but also have safety risks.
A new type of equipment was designed, including processing tank body, filtering and stirring assembly and heating assembly, and the mixing rod is driven by a servo motor to stir the mixing rod and the mixing impeller, combining multi-layer filter plate and heating pipe body to achieve scattered finished sugar and unqualified sugar. Melt and filter multiple times of powder to remove impurities and heat the finished syrup.
Single-person operations are realized, greatly saving manpower and material resources, reducing labor intensity, improving the quality and filtration effect of finished sugar, reducing resource waste, and ensuring safety.
Smart Images

Figure CN222160200U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of production equipment in the sugar industry, and specifically relates to a novel device for processing sugar powder and scattered finished sugar during production. Background Art
[0002] Carbohydrates are biological macromolecules composed of three elements: C, H, and O. They can be divided into monosaccharides, disaccharides, and polysaccharides. Carbohydrates are an important class of organic compounds widely distributed in nature. The sucrose we eat every day, the starch in grains, the cellulose in plants, and the glucose in human blood are all carbohydrates. Carbohydrates play an important role in the process of life activities and are the main source of energy required for all living organisms to maintain life activities.
[0003] After checking, the disclosure (announcement) number: CN209633110U discloses a forming device for sugar production. This technology discloses "a forming device for sugar production, a box body is provided at the upper end of the base, a material pouring rack is provided at the left end of the box body, an upper pressing roller and a lower pressing roller are provided on the inner side of the left end of the box body, the upper pressing roller is arranged directly above the lower pressing roller, and four driving rollers with the same structure are provided on the right side of the lower pressing roller, a transmission belt is sleeved on the outer side of the driving roller, a fixed plate is provided on the inner side of the conveyor belt, and the fixed plate is arranged between the two driving rollers, and a cutting tool is correspondingly provided above the fixed plate, and the upper end of the cutting tool is connected to the hydraulic device through a lifting rod, and the hydraulic device is arranged at the upper end top of the inner side of the box body, and a servo motor is provided on the inner side of the base, and other technical contents are disclosed, and this forming device for sugar production can cut and shape sugar products before they are completely coagulated, improve the quality of the finished products of sugar products, and is suitable for assembly line production and other technical effects";
[0004] Although this design can improve the quality of finished sugar products, in the actual use of this design in the sugar factory to produce finished sugar, the transportation and screening of finished sugar are particularly important. Some belt conveyor processes involved will cause a part of the finished sugar to fall. In actual production, the previous processing operation measures are to collect the scattered finished sugar and unqualified sugar powder particles by personnel and re-process them. This will not only bring foreign matter into the production process, but also cause a large waste of manpower and material resources to a large extent.
[0005] In order to solve the above problems, the present application proposes a novel device for processing sugar powder and scattered finished sugar during production. Utility Model Content
[0006] To solve the problems raised in the above background technology, the utility model provides a new type of equipment for processing sugar powder in production and scattered finished sugar, which can remove impurities in the collected sugar powder, realize single-person operation, has no safety hazards, greatly saves manpower and material resources, and reduces labor intensity.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel device for processing sugar powder and scattered finished sugar during production, comprising a processing tank body, an upper cover body installed above the processing tank body by bolts, and a feed hot water pipe installed on the surface of the processing tank body, and also comprising a filtering and stirring assembly arranged in the processing tank body;
[0008] The filtering and stirring assembly includes a servo motor installed on the surface of the upper cover body, a stirring rod arranged in the processing tank body, and two sets of stirring impellers installed on the surface of the stirring rod. The output end of the servo motor passes through the upper cover body and is connected to the stirring rod. A filter plate a is fixedly installed in the processing tank body by bolts.
[0009] As a preferred embodiment of a novel device for processing sugar powder and scattered finished sugar during production of the utility model, a filter plate b is installed below the filter plate a in the processing tank body, and a filter plate c is installed below the filter plate b.
[0010] As a preferred new type of equipment for processing powdered sugar and scattered finished sugar in production according to the utility model, the filter plate a, the filter plate b and the filter plate c are all provided with filter holes on their surfaces, and the sizes of the holes on the surfaces of the filter plate a, the filter plate b and the filter plate c are gradually decreasing from top to bottom, and the stirring rod passes through the filter plate a, the filter plate b and the filter plate c in sequence.
[0011] As a preferred device for processing powdered sugar and scattered finished sugar during production according to the utility model, a fixed plate is installed on the surface of the stirring rod, the fixed plate is located above the filter plate a, and a plurality of groups of cleaning brushes are installed on the bottom surface of the fixed plate.
[0012] As a preferred device for processing sugar powder and scattered finished sugar during production according to the utility model, a feed pipe is installed on the surface of the processing tank body, a discharge pipe is installed on the bottom surface of the processing tank body, and a material pump is installed on the surface of the discharge pipe body.
[0013] As a preferred new type of equipment for processing powdered sugar and scattered finished sugar during production according to the utility model, it also includes a heating component arranged on the surface of the processing tank body, and the heating component includes a fixed sleeve arranged on the surface of the processing tank body and a plurality of circular slots opened in the fixed sleeve, and a heating tube body arranged in the fixed sleeve and in the slots.
[0014] As a preferred embodiment of the novel device for processing sugar powder and scattered finished sugar in production according to the utility model, a heat insulating layer is arranged on the surface of the fixed sleeve.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] A filtering and stirring component is provided on this device, and the scattered finished sugar and unqualified sugar powder particles are uniformly collected by personnel and placed in a processing tank body, and water is injected into the processing tank body to melt the sugar particles, and a filter plate a is provided to filter impurities in the sugar particles and drop them to the bottom of the processing tank body, and the servo motor is started to drive the stirring impeller on the stirring rod to stir the sugar water, so as to screen the impurities in the sugar blocks, remove the impurities in the collected sugar powder, prevent foreign matter from entering the sugar water, reduce the waste of resources, realize single-person operation, greatly save manpower and material resources, and reduce labor intensity. In conjunction with the heating component, a plurality of slots are opened in the fixed sleeve during use, and a plurality of heating tubes are installed in the slots, and the fixed sleeve is set on the surface of the processing tank body, so that the purified sugar water can be heated to a certain temperature and transported to various places, and the finished syrup can be transported to the designated location. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a cross-sectional structural schematic diagram of the fixing sleeve in the utility model;
[0020] Figure 3 It is a partial structural schematic diagram of the filtering and stirring assembly in the utility model;
[0021] Figure 4 It is a structural schematic diagram of the heating component in the utility model;
[0022] In the figure: 1, processing tank body; 11, upper cover body; 12, feed hot water pipe;
[0023] 2. Filtering and stirring assembly; 21. Feeding pipe body; 22. Discharging pipe body; 23. Servo motor; 24. Stirring rod; 25. Stirring impeller; 26. Fixed plate; 27. Filter plate a; 28. Filter plate b; 29. Filter plate c; 210. Material pump;
[0024] 3. Heating assembly; 31. Fixing sleeve; 32. Slot; 33. Heating tube body. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example 1
[0027] like Figure 1-Figure 4 As shown;
[0028] A novel device for processing sugar powder and scattered finished sugar during production comprises a processing tank body 1, an upper cover body 11 installed on the processing tank body 1 by bolts, and a feed hot water pipe 12 installed on the surface of the processing tank body 1.
[0029] In this embodiment: after checking the public (announcement) number: CN209633110U, a forming device for sugar production is disclosed. This technology discloses "a forming device for sugar production, a box body is provided at the upper end of the base, a material pouring rack is provided at the left end of the box body, an upper pressing roller and a lower pressing roller are provided on the inner side of the left end of the box body, the upper pressing roller is arranged directly above the lower pressing roller, and four driving rollers of the same structure are provided on the right side of the lower pressing roller, a transmission belt is sleeved on the outer side of the driving roller, a fixed plate is provided on the inner side of the conveyor belt, and the fixed plate is arranged between the two driving rollers, and a cutting tool is correspondingly provided above the fixed plate, and the upper end of the cutting tool is connected to the hydraulic device through a lifting rod, and the hydraulic device is arranged at the upper end top of the inner side of the box body, and a servo motor is provided on the inner side of the base and other technical contents, and discloses this kind of forming device for sugar production, which can be used when the sugar product is not completely solidified "Although this design can improve the quality of finished sugar products, the transportation and screening of finished sugar are particularly important in the actual use of sugar factories in the production of finished sugar. Some belt conveying processes involved will cause part of the finished sugar to fall. In the actual production, the previous processing operation measures are to collect the scattered finished sugar and unqualified sugar powder by personnel and re-process them. This will not only bring foreign matter into the production process, but also cause a lot of waste of manpower and material resources to a large extent. In terms of actual use, this problem is obviously a real problem that is difficult to solve. Therefore, in order to solve this technical problem, a filtering and stirring component 2 and a heating component 3 are added to the application document.
[0030] More specifically:
[0031] like Figure 1 , Figure 2 and Figure 3 As shown;
[0032] In combination with the above content, it also includes a filtering and stirring assembly 2 arranged in the processing tank body 1, the filtering and stirring assembly 2 includes a servo motor 23 installed on the surface of the upper cover body 11, a stirring rod 24 arranged in the processing tank body 1, and two sets of stirring impellers 25 installed on the surface of the stirring rod 24. The output end of the servo motor 23 passes through the upper cover body 11 and is connected to the stirring rod 24. A filter plate a27 is fixed in the processing tank body 1 by bolts.
[0033] In this embodiment: by setting up a filtering and stirring component 2, the scattered finished sugar and unqualified sugar powder particles are collected by personnel and placed in the processing tank body 1, and water is injected into the processing tank body 1 to melt the sugar particles, and a filter plate a27 is set to filter impurities in the sugar particles, which fall to the bottom of the processing tank body 1, and the servo motor 23 is started to drive the stirring impeller 25 on the stirring rod 24 to stir the sugar water, so as to screen the impurities in the sugar blocks, remove impurities in the collected sugar powder, prevent foreign matter from entering the sugar water, reduce the waste of resources, and realize single-person operation, which greatly saves manpower and material resources and reduces labor intensity.
[0034] It should be noted that a filter plate b28 is installed below the filter plate a27 in the processing tank 1, and a filter plate c29 is installed below the filter plate b28. The melted sugar can be filtered multiple times to improve the screening of impurities in the sugar and achieve good filtering effect.
[0035] In an optional embodiment, filter holes are provided on the surfaces of filter plates a27, filter plates b28 and filter plates c29, and the sizes of the holes provided on the surfaces of filter plates a27, filter plates b28 and filter plates c29 gradually decrease from top to bottom, and the stirring rod 24 passes through the filter plates a27, filter plates b28 and filter plates c29 in sequence.
[0036] In this embodiment, filter holes are provided on the surfaces of filter plate a27, filter plate b28 and filter plate c29, and the size of the holes decreases gradually from top to bottom, so that impurities in the sugar water can be filtered layer by layer, and the filtering effect is good.
[0037] In an optional embodiment, a fixing plate 26 is installed on the surface of the stirring rod 24 , and the fixing plate 26 is located above the filter plate a27 . A plurality of groups of cleaning brushes are installed on the bottom surface of the fixing plate 26 .
[0038] In this embodiment: by installing the fixing plate 26 and arranging a cleaning brush under the fixing plate 26, the impurities on the filter plate a27 can be stirred and cleaned while the sugar water is being stirred, so that the impurities on the filter plate a27 can be prevented from clogging the leakage holes, and the use effect is good.
[0039] In an optional embodiment, a feed pipe 21 is installed on the surface of the processing tank body 1 , a discharge pipe 22 is installed on the bottom surface of the processing tank body 1 , and a material pump 210 is installed on the surface of the discharge pipe 22 .
[0040] In this embodiment: by installing the feed pipe body 21, the collected sugar enters the processing tank body 1 through the feed pipe body 21, and after being mixed with water, stirred and filtered, the sugar water is discharged through the discharge pipe body 22 by opening the material pump 210 to carry out sugar production and reduce waste.
[0041] Going further:
[0042] like Figure 2 and Figure 4 As shown;
[0043] In combination with the above content, it also includes a heating component 3 arranged on the surface of the processing tank body 1, the heating component 3 includes a fixed sleeve 31 arranged on the surface of the processing tank body 1, a plurality of circular ring-shaped slots 32 opened in the fixed sleeve 31, and a heating tube body 33 arranged in the slots 32 opened in the fixed sleeve 31.
[0044] In the present embodiment, in conjunction with the heating component 3, a plurality of slots 32 are opened in the fixed sleeve 31, and a plurality of heating tubes 33 are installed in the slots 32. The fixed sleeve 31 is sleeved on the surface of the processing tank body 1, so that the purified sugar water can be heated to a certain temperature and transported to various places, and the finished syrup can be transported to the designated location.
[0045] It should be noted that a heat insulating layer is provided on the surface of the fixing sleeve 31 to prevent heat loss.
[0046] The working principle and use process of the utility model are as follows: by setting a filtering and stirring component 2, the scattered finished sugar and unqualified sugar powder particles are uniformly collected by personnel and placed in a processing tank body 1, and water is injected into the processing tank body 1 to melt the sugar particles, and a filter plate a27 is set to filter impurities in the sugar particles and drop them to the bottom of the processing tank body 1, and the servo motor 23 is started to drive the stirring impeller 25 on the stirring rod 24 to stir the sugar water, so as to screen the impurities in the sugar blocks, remove the impurities in the collected sugar powder and prevent foreign matter from entering the sugar water, thereby reducing the waste of resources, realizing single-person operation, greatly saving manpower and material resources, and reducing labor intensity. A filter plate b28 is installed below the filter plate a27 in the processing tank body 1, and a filter plate c29 is installed below the filter plate b28, so that the melted sugar can be filtered multiple times, so as to improve the screening of impurities in the sugar, and the filtering effect is good, and by filtering the filter plates a27 and b 28 and the surface of the filter plate c29 are provided with filtering holes, and the size of the holes is gradually reduced from top to bottom, so that the impurities in the sugar water can be filtered layer by layer, and the filtering effect is good. By installing the fixed plate 26 and arranging a cleaning brush under the fixed plate 26, the impurities on the filter plate a27 can be stirred and cleaned while the sugar water is stirred, so as to avoid the impurities on the filter plate a27 from clogging the leakage holes. By installing the feed pipe body 21, the collected sugar enters the processing tank body 1 through the feed pipe body 21, and after mixing with water, stirring and filtering, the sugar water is discharged through the discharge pipe body 22 by opening the material pump 210, and sugar production is carried out to reduce waste. In combination with the heating component 3, when in use, a plurality of slots 32 are opened in the fixed sleeve 31, and a plurality of heating pipe bodies 33 are installed in the slots 32, and the fixed sleeve 31 is sleeved on the surface of the processing tank body 1, so that the purified sugar water can be heated to a certain temperature and transported to various places, and the finished syrup is transported to a designated position.
[0047] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A novel device for processing sugar powder and scattered finished sugar during production, comprising a processing tank body (1), an upper cover body (11) installed on the processing tank body (1) by bolts, and a feed hot water pipe (12) installed on the surface of the processing tank body (1), Features: It also includes a filtering and stirring assembly (2) disposed in the processing tank (1); The filtering and stirring assembly (2) comprises a servo motor (23) mounted on the surface of the upper cover (11), a stirring rod (24) arranged in the processing tank (1), and two groups of stirring impellers (25) mounted on the surface of the stirring rod (24); the output end of the servo motor (23) passes through the upper cover (11) and is connected to the stirring rod (24); a filter plate a (27) is fixedly installed in the processing tank (1) by bolts.
2. The novel device for processing sugar powder and scattered finished sugar in production according to claim 1, Features: A filter plate b (28) is installed below the filter plate a (27) in the processing tank body (1), and a filter plate c (29) is installed below the filter plate b (28).
3. The novel device for processing sugar powder and scattered finished sugar in production according to claim 2, Features: The filter plates a (27), b (28) and c (29) are all provided with filter holes on their surfaces. The sizes of the filter holes on the surfaces of the filter plates a (27), b (28) and c (29) are gradually decreasing from top to bottom. The stirring rod (24) passes through the filter plates a (27), b (28) and c (29) in sequence.
4. The novel device for processing sugar powder and scattered finished sugar in production according to claim 1, Features: A fixing plate (26) is installed on the surface of the stirring rod (24), and the fixing plate (26) is located above the filter plate a (27). A plurality of cleaning brushes are installed on the bottom surface of the fixing plate (26).
5. The novel device for processing sugar powder and scattered finished sugar in production according to claim 1, Features: A feed pipe (21) is installed on the surface of the processing tank body (1), a discharge pipe (22) is installed on the bottom surface of the processing tank body (1), and a material pump (210) is installed on the surface of the discharge pipe (22).
6. The novel device for processing sugar powder and scattered finished sugar in production according to claim 1, Features: It also includes a heating component (3) arranged on the surface of the processing tank body (1), the heating component (3) including a fixed sleeve (31) arranged on the surface of the processing tank body (1), a plurality of slots (32) arranged in an annular shape and opened in the fixed sleeve (31), and a heating tube (33) arranged in the slots (32) opened in the fixed sleeve (31).
7. The novel device for processing sugar powder and scattered finished sugar in production according to claim 6, Features: A heat insulation layer is provided on the surface of the fixing sleeve (31).
