Flattening device for textile fabric printing and dyeing processing
By using the flattening device body, feeding roller and steam generator combined with the physical pressure of the flattening roller in the printing and dyeing process of textile fabrics, the problems of fabric damage and poor leveling effect caused by simple flattening rollers are solved, and the further development is achieved. Efficient textile fabric leveling and printing and dyeing process improvement.
Patent Information
- Application Number
- CN202420701028.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-07
AI Technical Summary
In the existing textile fabric printing and dyeing processing, relying solely on flattening rollers can easily cause damage to the fabric and the leveling effect is not good.
A device including a flattening device body, a feed discharge roller, a steam generator and a flattening roller are designed. The steam generator generates hot steam expansion fibers and is flattened with the physical pressure of the flattening roller to avoid damage and increase the overall thickness. Flat effect.
Effectively prevent damage to textile fabrics, improve printing and dyeing efficiency, and achieve better flattening effect.
Smart Images

Figure CN222160681U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric flattening treatment, in particular to a flattening device for textile fabric printing and dyeing processing. Background Art
[0002] Textile fabrics, also called cloth or fabric, are made of fine and soft materials (such as yarn, fiber, etc.)
[0003] And filaments) through certain structural relationships (such as crossing relationships, entanglement relationships, connection relationships) formed a sheet of soft material, which is made of various textile fibers as raw materials through spinning and weaving. There are many types of textile fabrics, and different types of fabrics have different characteristics and uses.
[0004] Textile fabric printing and dyeing is a processing method, and is also a general term for pre-treatment, dyeing, printing, finishing, washing, etc. During the printing and dyeing process, in order to prevent the textile fabric from wrinkling and stacking, a flattening device is required to flatten the textile fabric. Generally, the flattening device only uses a flattening roller to flatten the fabric. Simply using external force to flatten the textile fabric not only easily causes damage to the fabric, but also has a poor flattening effect. Utility Model Content
[0005] The utility model aims to provide a flattening device for textile fabric printing and dyeing to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a flattening device for printing and dyeing textile fabrics, comprising: a flattening device body, a feeding roller is arranged at one end of the top of the flattening device body through a frame, and the textile fabric body is wound on the feeding roller, a servo motor is fixed on the frame, and the output end of the servo motor is connected to the feeding roller;
[0007] An arch frame, the arch frame is arranged at a central position above the main body of the flattening device, and a flattening roller is arranged inside the arch frame through a bracket;
[0008] A steam generating mechanism, which is arranged at the central position of the bottom of the flattening device body, and comprises a water tank, a heating chamber, a heating resistor, a heat conducting rod, a heat conducting ring and a water inlet;
[0009] The funnel is arranged at the top of the steam generating mechanism, through holes are evenly opened at the central position of the flattening device body, and the top of the funnel is connected with the through holes.
[0010] Preferably, both ends of the discharge roller are provided with limiting hoops, and both sides of the bottom of the limiting hoop are rotatably connected through a rotating shaft, and both sides of the top of the limiting hoop are respectively provided with adsorption grooves and adsorption blocks.
[0011] Preferably, the heating chamber is arranged on the outside of the water tank, and a water inlet is arranged on one side of the water tank, and a heating resistor is arranged at the bottom end of the interior of the heating chamber.
[0012] Preferably, two groups of heat-conducting rings are arranged at the central position inside the heating chamber, and the heat-conducting rings are evenly hooped around the outer wall of the water tank, and the heat-conducting rings are evenly connected to the heating resistor through heat-conducting rods.
[0013] Preferably, pressure strips are evenly distributed on the flattening roller, and the pressure strips are all in an "S"-shaped structure.
[0014] Preferably, guide rollers are provided on the flattening device body on both sides of the flattening roller, and a discharge roller is provided at one end of the top of the flattening device body.
[0015] Preferably, a cylinder is fixed to the top of the arch frame, and the output end of the cylinder is connected to the bracket through a telescopic rod.
[0016] Preferably, anti-skid pads are provided on both sides of the interior of the limiting hoop, and the anti-skid pads are made of silicone material.
[0017] Compared with the prior art, the utility model has the following beneficial effects: the flattening device for textile fabric printing and dyeing is equipped with a flattening device body, a feeding roller, a textile fabric body, a flattening roller, a steam generating mechanism, a water tank, a heating chamber, a heating resistor, a heat-conducting rod, a heat-conducting ring, a funnel and a through hole; the textile fabric body to be printed and dyed first passes through the flattening device body; the heating resistor generates heat after being energized; the heat is evenly transferred to the heat-conducting ring through the heat-conducting rod; the heat-conducting ring is evenly hooped on the outer wall of the water tank to evenly and quickly heat the water in the water tank, thereby generating hot steam; the hot steam rises through the through hole to the textile fabric body passing over the flattening device body; the transfer of heat energy causes the fiber structure of the textile fabric body to expand and relax, and the fibers to be rearranged; the textile fabric body is squeezed and flattened with the physical pressure of the flattening roller, which is not easy to cause damage to the textile fabric body; at the same time, the flattening effect is good, thereby improving the subsequent printing and dyeing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a front view structural schematic diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of the top cross-sectional structure of the utility model;
[0020] Figure 3It is a cross-sectional structural diagram of the steam generating mechanism of the utility model;
[0021] Figure 4 It is a side view structural schematic diagram of the flattening roller of the utility model;
[0022] Figure 5 It is a schematic diagram of the limiting hoop structure of the utility model.
[0023] In the figure: 1. main body of the flattening device; 2. discharge roller; 3. guide roller; 4. steam generating mechanism; 401. water tank; 402. heating chamber; 403. heating resistor; 404. heat-conducting rod; 405. heat-conducting ring; 406. water inlet; 5. funnel; 6. discharge roller; 7. flattening roller; 8. arch frame; 9. cylinder; 10. main body of textile fabric; 11. limit hoop; 12. servo motor; 13. through hole; 14. bracket; 15. pressure strip; 16. adsorption groove; 17. adsorption block; 18. anti-slip pad; 19. frame. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-5 The utility model provides an embodiment: a flattening device for textile fabric printing and dyeing, comprising: a flattening device body 1, a feeding roller 2 is arranged at one end of the top of the flattening device body 1 through a frame 19, and a textile fabric body 10 is wound on the feeding roller 2, a servo motor 12 is fixed on the frame 19, and the output end of the servo motor 12 is connected to the feeding roller 2;
[0026] The flattening device body 1 is placed on one side of the printing and dyeing equipment, and the textile fabric body 10 to be printed and dyed is wound on the unwinding roller 2. The servo motor 12 drives the unwinding roller 2 to rotate and transport the textile fabric body 10.
[0027] Both ends of the unloading roller 2 are provided with a limiting hoop 11, and both sides of the bottom of the limiting hoop 11 are rotatably connected through a rotating shaft. The limiting hoop 11 is provided at both ends of the unloading roller 2 to limit the textile fabric body 10 so that it is not easy to deviate and shift during the conveying process;
[0028] The top of the limiting hoop 11 is provided with an adsorption groove 16 and an adsorption block 17 on both sides. The adsorption block 17 is made of magnet material. The adsorption groove 16 is coated with an iron powder layer. The limiting hoop 11 can be quickly installed and removed from the unloading roller 2 by magnet adsorption.
[0029] Anti-skid pads 18 are provided on both sides of the inner side of the limiting hoop 11, and the anti-skid pads 18 are made of silicone material, which is not easy to cause wear to the unloading roller 2;
[0030] An arch frame 8 is arranged at a central position above the flattening device body 1, and a flattening roller 7 is arranged inside the arch frame 8 through a bracket 14;
[0031] When the textile fabric body 10 passes under the flattening roller 7, the cylinder 9 drives the bracket 14 and the flattening roller 7 to move downward to press and contact with the textile fabric body 10, so as to flatten the textile fabric body 10;
[0032] The flattening roller 7 is evenly distributed with pressure strips 15, and the pressure strips 15 are all in an "S"-shaped structure, which can generate sufficient and uniform pressure on the contact surface between the flattening roller 7 and the textile fabric body 10, effectively preventing the textile fabric body 10 from loosening and wrinkling.
[0033] The steam generating mechanism 4 is arranged at the central position of the bottom of the flattening device body 1, and the steam generating mechanism 4 includes a water tank 401, a heating chamber 402, a heating resistor 403, a heat conducting rod 404, a heat conducting ring 405 and a water inlet 406;
[0034] The funnel 5 is arranged at the top of the steam generating mechanism 4. Through holes 13 are evenly opened at the central position of the flattening device body 1. The top of the funnel 5 is connected to the through holes 13.
[0035] The heating chamber 402 is arranged outside the water tank 401, and a water inlet 406 is arranged on one side of the water tank 401, and a heating resistor 403 is arranged at the bottom of the heating chamber 402;
[0036] Two sets of heat-conducting rings 405 are arranged at the central position inside the heating chamber 402, and the heat-conducting rings 405 are evenly hooped on the outer wall of the water tank 401, and the heat-conducting rings 405 are evenly connected to the heating resistor 403 through the heat-conducting rods 404;
[0037] The heating resistor 403 in the heating chamber 402 outside the water tank 401 generates heat after being energized. The heat is evenly transferred to the heat-conducting ring 405 through the heat-conducting rod 404. The heat-conducting ring 405 is evenly hooped on the outer wall of the water tank 401, and the water in the water tank 401 is evenly and quickly heated, thereby generating hot steam.
[0038] The hot steam rises through the through hole 13 to the textile fabric body 10 passing over the flattening device body 1. The transfer of heat energy causes the fiber structure of the textile fabric body 10 to expand and relax, so that the fibers are rearranged. With the physical pressure of the flattening roller 7, the textile fabric body 10 is squeezed and flattened, which is not easy to cause damage to the textile fabric body 10. At the same time, the flattening effect is good, which improves the subsequent printing and dyeing efficiency.
[0039] Guide rollers 3 are provided on the flattening device body 1 on both sides of the flattening roller 7, and a discharge roller 6 is provided at one end of the top of the flattening device body 1, and the textile fabric body 10 passes between the guide rollers 3 and enters the printing and dyeing equipment through the discharge roller 6;
[0040] The specific models and specifications of the cylinder 9, the servo motor 12 and the heating resistor 403 need to be determined by selection calculation based on the specification parameters of the device. The selection calculation method is existing technology, so it will not be described in detail.
[0041] Working principle: When the embodiment of the present application is in use, the flattening device body 1 is placed on one side of the printing and dyeing equipment, the textile fabric body 10 to be printed and dyed is wound around the discharge roller 2, and the servo motor 12 drives the discharge roller 2 to rotate to convey the textile fabric body 10. The limiting hoop 11 is arranged at both ends of the discharge roller 2, which is used to limit the textile fabric body 10 so that it is not easy to deviate and shift during the conveying process. When the textile fabric body 10 passes under the flattening roller 7, the cylinder 9 drives the bracket 14 and the flattening roller 7 to move down and press the textile fabric body 10. At the same time, the heating resistor 403 in the heating chamber 402 outside the water tank 401 generates heat after being energized. The heat is evenly transferred to the heat-conducting ring 405 through the heat-conducting rod 404. The heat-conducting ring 405 is evenly hooped on the outer wall of the water tank 401. The water in the water tank 401 is heated evenly and quickly, thereby generating hot steam. The hot steam rises through the through hole 13 to the textile fabric main body 10 passing over the flattening device main body 1. The transfer of heat energy causes the fiber structure of the textile fabric main body 10 to expand and relax, and the fibers to be rearranged. With the physical pressure of the flattening roller 7, the textile fabric main body 10 is squeezed and flattened, which is not easy to cause damage to the textile fabric main body 10. At the same time, the flattening effect is good, which improves the subsequent printing and dyeing efficiency. The pressure strips 15 on the flattening roller 7 are all S-shaped structures, which can generate sufficient and uniform pressure on the contact surface between the flattening roller 7 and the textile fabric main body 10, and effectively prevent the textile fabric main body 10 from loosening and wrinkling. Finally, the flattened textile fabric main body 10 is guided by the discharge roller 6 and enters the printing and dyeing equipment.
[0042] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0043] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0044] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0045] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A flattening device for textile fabric printing and dyeing, It is characterized in that include: A flattening device body (1), wherein a feeding roller (2) is arranged at one end of the top of the flattening device body (1) through a frame (19), and a textile fabric body (10) is wound around the feeding roller (2), a servo motor (12) is fixed on the frame (19), and an output end of the servo motor (12) is connected to the feeding roller (2); An arch frame (8), the arch frame (8) being erected at a central position above the flattening device body (1), and a flattening roller (7) being arranged inside the arch frame (8) via a bracket (14); A steam generating mechanism (4), the steam generating mechanism (4) being arranged at the central position of the bottom of the flattening device body (1), and the steam generating mechanism (4) comprising a water tank (401), a heating chamber (402), a heating resistor (403), a heat conducting rod (404), a heat conducting ring (405) and a water inlet (406), the steam generating mechanism (4) being used to generate hot steam; A funnel (5) is arranged at the top of the steam generating mechanism (4); through holes (13) are evenly opened at the central position of the flattening device body (1); and the top of the funnel (5) is connected to the through holes (13).
2. A flattening device for printing and dyeing textile fabrics according to claim 1, Features: Both ends of the discharge roller (2) are provided with a limiting hoop (11), and both sides of the bottom of the limiting hoop (11) are rotatably connected via a rotating shaft, and both sides of the top of the limiting hoop (11) are respectively provided with an adsorption groove (16) and an adsorption block (17).
3. A flattening device for textile fabric printing and dyeing according to claim 1, Features: The heating chamber (402) is arranged outside the water tank (401), and a water inlet (406) is arranged on one side of the water tank (401). A heating resistor (403) is arranged at the bottom of the heating chamber (402).
4. A flattening device for printing and dyeing textile fabrics according to claim 3, Features: Two groups of heat-conducting rings (405) are arranged at the central position inside the heating chamber (402), and the heat-conducting rings (405) are evenly hooped around the outer wall of the water tank (401), and the heat-conducting rings (405) are evenly connected to the heating resistor (403) through heat-conducting rods (404).
5. A flattening device for textile fabric printing and dyeing according to claim 1, Features: The flattening roller (7) is evenly distributed with pressure strips (15), and the pressure strips (15) are all in an "S"-shaped structure.
6. A flattening device for textile fabric printing and dyeing according to claim 1, Features: Guide rollers (3) are arranged on the flattening device body (1) on both sides of the flattening roller (7), and a discharge roller (6) is arranged at one end of the top of the flattening device body (1).
7. A flattening device for textile fabric printing and dyeing according to claim 1, Features: A cylinder (9) is fixed to the top of the arch frame (8), and the output end of the cylinder (9) is connected to a bracket (14) via a telescopic rod.
8. A flattening device for textile fabric printing and dyeing according to claim 2, Features: Anti-skid pads (18) are provided on both sides of the interior of the limiting hoop (11), and the anti-skid pads (18) are made of silica gel.
