Supporting structure for mounting prefabricated slab
By designing a prefabricated plate mounting support system that includes angle measurement sensors and adjustable support structures, the problem that the prior art cannot meet the multi-angle installation and real-time monitoring of tilt angles is solved, and higher installation accuracy and safety are achieved.
Patent Information
- Application Number
- CN202420845393.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing prefabricated plate installation support structure cannot meet the diverse installation needs, and cannot monitor the inclination angle of the prefabricated plate in real time and issue early warning reminders, which affects installation accuracy and safety.
A support structure including a bearing plate, support legs, storage box, angle measurement sensor and console is designed. The angle measurement sensor is used to monitor the inclination angle of the prefabricated plate in real time, and the angle of the support plate is adjusted through the terminal equipment to ensure installation accuracy and Safety.
Multi-angle installation support for prefabricated plates is realized, installation accuracy and safety are improved, staff can adjust the inclination angle of prefabricated plates in a timely manner, and production efficiency and safety are improved.
Smart Images

Figure CN222162047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated board installation equipment, and specifically discloses a supporting structure for prefabricated board installation. Background Art
[0002] Precast panels usually refer to precast concrete parts produced and processed in a precast yard. The processed precast panels can be directly transported to the construction site for installation. Precast panels have a wide range of uses and are often used in residential buildings, commercial buildings, industrial buildings, road construction and bridge construction. During the installation of precast panels, in order to maintain the stability of the precast panels, improve the installation efficiency of the precast panels, and ensure the installation quality of the precast panels, a precast panel installation support structure is usually used to support the precast panels, which can effectively improve the installation accuracy of the precast panels. The existing precast panel installation support structure can only be used to support precast panels at a single angle, such as vertical or horizontal, and cannot meet the needs of various precast panel installation supports. During the support process, it is impossible to monitor the inclination angle of the precast panels in real time and issue an early warning reminder, which is not conducive to the staff to correct the precast panels in time. Therefore, in order to solve the above problems, the utility model proposes a support structure for precast panel installation. Utility Model Content
[0003] The utility model aims to provide a support structure for the installation of prefabricated panels, which can meet the support requirements during the installation of prefabricated panels at different angles, can monitor the inclination angle of the prefabricated panels in real time and transmit it to the terminal equipment, which helps the staff to adjust the inclination angle of the prefabricated panels in time, improve the accuracy and precision of the installation of the prefabricated panels while ensuring production safety.
[0004] The utility model is realized by the following technical solutions:
[0005] A support structure for installing a prefabricated panel comprises a bearing plate and supporting legs, a storage box is arranged under the bearing plate, supporting legs are arranged at four corners under the storage box, first mounting seats are symmetrically arranged at both ends of the storage box, a handle is arranged on one side of the first mounting seat, a console is arranged on one side above the bearing plate, a slide groove is arranged inside the bearing plate, a plurality of dustproof plates are arranged above the slide groove, a plurality of second mounting seats are evenly arranged inside the slide groove, a first clamping block and a second clamping block are respectively arranged on both sides of the second mounting seat, a first telescopic rod is arranged above the second mounting seat, a supporting plate is arranged above the first telescopic rod, first mounting grooves are arranged at both ends of the supporting plate, a second telescopic rod is arranged inside the first mounting groove, a sealing plate is arranged at the telescopic end of the second telescopic rod, a baffle is arranged above the sealing plate, second mounting grooves are arranged on both sides of the supporting plate, an angle measuring sensor is arranged inside the second mounting groove, and a battery is arranged on one side of the angle measuring sensor.
[0006] As a further configuration of the above scheme, the supporting leg is detachably connected to the storage box, a universal brake wheel is provided under the supporting leg, and the universal brake wheel is detachably connected to the supporting leg. The above design facilitates the disassembly, assembly and maintenance of the supporting leg and the universal brake wheel, and facilitates the adjustment of the installation position of the supporting leg according to the actual support requirements of the prefabricated panel.
[0007] As a further configuration of the above scheme, the supporting leg is detachably connected to the first mounting seat, and the first mounting seat is detachably connected to the storage box. The above design facilitates the disassembly, assembly and maintenance of the first mounting seat, and helps to connect the supporting leg to the first mounting seat to provide support for the entire supporting structure when the supporting structure provides support for the vertically installed prefabricated panel, thereby keeping the supporting structure stable.
[0008] As a further setting of the above scheme, the second mounting seat is slidably connected to the slide slot, and a connecting shaft is provided on the side of the second mounting seat close to the second clamping block, and the connecting shaft is detachably connected to the second mounting seat, and a first mounting hole is provided inside the second clamping block, and the connecting shaft passes through the inside of the first mounting hole, and a anti-loosening nut is provided on the outside of the connecting shaft, and the anti-loosening nut is threadedly connected to the connecting shaft, and the first clamping block and the second clamping block are both clamped and connected to the slide slot. The above design facilitates the assembly of the second mounting seat, the connecting shaft, the first clamping block, the second clamping block and the anti-loosening nut in the slide slot, and facilitates the adjustment of the position of the second mounting seat, which helps to keep the position of the second mounting seat fixed before and after the position of the second mounting seat is adjusted.
[0009] As a further configuration of the above scheme, the second mounting seat is detachably connected to the first telescopic rod, a plurality of connecting seats are arranged under the support plate, the connecting seat is rotatably connected to the first telescopic rod, the connecting seat is detachably connected to the support plate, and the angle adjustment range of the support plate is greater than or equal to 0 degrees and less than 90 degrees. The above design facilitates the installation and maintenance of the first telescopic rod and the connecting seat, provides stable support for the support plate, and facilitates the adjustment of the angle between the support plate and the prefabricated plate.
[0010] As a further configuration of the above scheme, the second telescopic rod is detachably connected to the first mounting groove, the telescopic end of the second telescopic rod is detachably connected to the sealing plate, a plurality of connecting grooves are arranged above the sealing plate, a plurality of second mounting holes are arranged inside the baffle, a pin is penetrated inside the second mounting hole, and the pin is threadedly connected to the connecting groove. The above design facilitates the assembly and maintenance of the second telescopic rod, the sealing plate, the baffle and the pin, and is convenient for removing the baffle from the sealing plate and placing it in a storage box when the volume of the horizontally installed prefabricated panel is large, so as to ensure the smooth support of the prefabricated panel by the support plate, and when the prefabricated panel is installed vertically or at a certain angle, it is convenient for the baffle and the second telescopic rod to press the prefabricated panel from the top of the prefabricated panel to the installation point, so as to maintain the stability of the prefabricated panel.
[0011] As a further configuration of the above scheme, the angle measurement sensor and the battery are both detachably connected to the second mounting slot, the angle measurement sensor is connected to the terminal device via an electrical signal, and the angle measurement sensor can be controlled by the terminal device. The above design can effectively improve the battery life of the angle measurement sensor, facilitate the real-time transmission of the angle data measured by the angle measurement sensor to the terminal device, and help the staff to set the inclination value of the support plate according to the inclination value of the prefabricated plate. When the inclination value deviates, it can be adjusted in time to improve the installation efficiency of the prefabricated plate and ensure production safety. Beneficial Effects
[0012] During use of the utility model, the design of the supporting legs, the universal brake wheels and the first mounting seat facilitates adjustment of the position of the supporting structure, and helps to adjust the mounting position of the supporting legs according to the mounting angle of the prefabricated panel to ensure the stability of the supporting structure and the prefabricated panel. The storage box can store the parts and accessories in the supporting structure, and is convenient for taking and replacing the parts. The design of the slide, the second mounting seat and the two types of blocks facilitates adjustment and fixation of the positions of the second mounting seat and the two types of blocks, and helps to maintain the stability of the supporting plate during adjustment of the angle of the supporting plate, so that the supporting structure can meet the support requirements of the installation of prefabricated panels at different angles. The design of multiple dustproof plates can prevent impurities from falling into the slide, reduce the investment in subsequent cleaning time, and further facilitate the position adjustment of the second mounting seat and the two types of blocks. The combination of the second telescopic rod, the baffle and the sealing plate enriches the applicable scenarios of the supporting structure, so that the supporting structure is suitable for the installation of prefabricated panels of various sizes and angles. The combination of the angle measurement sensor and the battery can effectively improve the endurance of the angle measurement sensor, and helps the staff to set the inclination value of the support plate according to the inclination value of the prefabricated panel, and ensure the stable support of the prefabricated panel by the supporting structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0014] Figure 1 It is a first perspective view of the utility model;
[0015] Figure 2 It is a front view of the utility model;
[0016] Figure 3 It is a perspective view of the support plate in the utility model;
[0017] Figure 4It is a perspective view of the second telescopic rod and the sealing plate in the utility model;
[0018] Figure 5 It is a perspective view of the baffle in the utility model;
[0019] Figure 6 It is a perspective view of the second card block in the utility model;
[0020] Figure 7 It is a perspective view of the first connecting plate and the supporting block in the utility model.
[0021] In the figure: 1. load-bearing plate; 2. storage box; 3. support leg; 4. universal brake wheel; 5. first mounting seat; 6. handle; 7. control console; 8. slide slot; 9. second mounting seat; 10. first clamping block; 11. connecting shaft; 12. anti-loosening nut; 13. second clamping block; 14. first mounting hole; 15. dustproof plate; 16. first telescopic rod; 17. connecting seat; 18. support plate; 19. first mounting slot; 20. second telescopic rod; 21. sealing plate; 22. connecting slot; 23. baffle; 24. second mounting hole; 25. pin shaft; 26. second mounting slot; 27. battery; 28. angle measurement sensor. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Figures 1 to 7 , and describes the application in detail with reference to embodiments.
[0024] The embodiment discloses a support structure for installing a prefabricated panel. Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 , Attachment Figure 5 , Attachment Figure 6 and attached Figure 7The support structure includes a bearing plate 1 and supporting legs 3. A storage box 2 is arranged below the bearing plate 1. Support legs 3 are arranged at the four corners below the storage box 2. First mounting seats 5 are symmetrically arranged at both ends of the storage box 2. A handle 6 is arranged on one side of the first mounting seat 5. A control console 7 is arranged on one side of the upper side of the bearing plate 1. A slide groove 8 is arranged inside the bearing plate 1. A plurality of dustproof plates 15 are arranged above the slide groove 8. A plurality of second mounting seats 9 are evenly arranged inside the slide groove 8. First card blocks 10 and second card blocks are arranged on both sides of the second mounting seat 9, respectively. 13, a first telescopic rod 16 is arranged above the second mounting seat 9, a support plate 18 is arranged above the first telescopic rod 16, first mounting grooves 19 are arranged at both ends of the support plate 18, a second telescopic rod 20 is arranged inside the first mounting groove 19, a sealing plate 21 is arranged at the telescopic end of the second telescopic rod 20, a baffle 23 is arranged above the sealing plate 21, second mounting grooves 26 are arranged on both sides of the support plate 18, an angle measurement sensor 28 is arranged inside the second mounting groove 26, and a battery 27 is arranged on one side of the angle measurement sensor 28.
[0025] like Figure 1 and Figure 2 As shown, the support leg 3 is detachably connected to the storage box 2, and a universal brake wheel 4 is provided under the support leg 3. The universal brake wheel 4 is detachably connected to the support leg 3, which is convenient for disassembly, assembly and maintenance of the support leg 3 and the universal brake wheel 4, and convenient for adjusting the installation position of the support leg 3 according to the actual support requirements of the prefabricated panel.
[0026] like Figure 7 As shown, the supporting leg 3 is detachably connected to the first mounting seat 5, and the first mounting seat 5 is detachably connected to the storage box 2, which is convenient for the disassembly and maintenance of the first mounting seat 5. It is helpful to connect the supporting leg 3 with the first mounting seat 5 to provide support for the entire supporting structure when the supporting structure provides support for the vertically installed prefabricated panel, so as to keep the supporting structure stable.
[0027] like Figure 1 , Figure 2 , Figure 6 and Figure 7As shown, the second mounting seat 9 is slidably connected to the slide groove 8, and a connecting shaft 11 is provided on the side of the second mounting seat 9 close to the second clamping block 13, and the connecting shaft 11 is detachably connected to the second mounting seat 9, and a first mounting hole 14 is provided inside the second clamping block 13, and the connecting shaft 11 passes through the inside of the first mounting hole 14, and a locking nut 12 is provided on the outer side of the connecting shaft 11, and the locking nut 12 is threadedly connected to the connecting shaft 11, and the first clamping block 10 and the second clamping block 13 are both clamped and connected with the slide groove 8, so that the second mounting seat 9, the connecting shaft 11, the first clamping block 10, the second clamping block 13 and the locking nut 12 are assembled in the slide groove 8, which is convenient for adjusting the position of the second mounting seat 9 and helps to keep the position of the second mounting seat 9 fixed before and after the position of the second mounting seat 9 is adjusted.
[0028] like Figure 1 and Figure 2 As shown, the second mounting seat 9 is detachably connected to the first telescopic rod 16, and a plurality of connecting seats 17 are arranged below the support plate 18. The connecting seat 17 is rotatably connected to the first telescopic rod 16, and the connecting seat 17 is detachably connected to the support plate 18. The angle adjustment range of the support plate 18 is greater than or equal to 0 degrees and less than 90 degrees, which is convenient for the installation and maintenance of the first telescopic rod 16 and the connecting seat 17, provides stable support for the support plate 18, and facilitates the adjustment of the angle between the support plate 18 and the prefabricated plate.
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the second telescopic rod 20 is detachably connected to the first mounting groove 19, and the telescopic end of the second telescopic rod 20 is detachably connected to the sealing plate 21. A plurality of connecting grooves 22 are arranged above the sealing plate 21, and a plurality of second mounting holes 24 are arranged inside the baffle plate 23. A pin 25 is penetrated inside the second mounting hole 24, and the pin 25 is threadedly connected to the connecting groove 22, so as to facilitate the assembly and maintenance of the second telescopic rod 20, the sealing plate 21, the baffle plate 23 and the pin 25. When the volume of the horizontally installed prefabricated panel is large, it is convenient to remove the baffle plate 23 from the sealing plate 21 and place it in the storage box 2 to ensure the smooth support of the prefabricated panel by the support plate 18. When the prefabricated panel is installed vertically or at a certain angle, it is convenient for the baffle plate 23 and the second telescopic rod 20 to press the prefabricated panel from the top of the prefabricated panel to the installation point so as to maintain the stability of the prefabricated panel.
[0030] like Figure 1 , Figure 2 , Figure 3 and Figure 7As shown, the angle measurement sensor 28 and the battery 27 are both detachably connected to the second mounting slot 26, and the angle measurement sensor 28 is connected to the terminal device via an electrical signal. The angle measurement sensor 28 can be controlled by the terminal device, which can effectively improve the battery life of the angle measurement sensor 28 and facilitate the real-time transmission of the angle data measured by the angle measurement sensor 28 to the terminal device, which helps the staff to set the inclination value of the support plate 18 according to the inclination value of the prefabricated board. When the inclination value deviates, it can be adjusted in time to improve the installation efficiency of the prefabricated board and ensure production safety.
[0031] The supporting structure for installing prefabricated panels disclosed in this embodiment is assembled together according to the design before use, the brakes of the universal brake wheels 4 are released, the supporting structure is moved to the desired position, and then the brakes are pressed to fix the supporting structure. When the prefabricated panels are installed horizontally, the baffle plate 23 and the pin shaft 25 are removed from above the closing plate 21 and placed in the storage box 2. With the upper plane of the load-bearing plate 1 as a reference, the angle warning value of the angle measurement sensor 28 is set to 0 degrees in the terminal device, and the angle of the support plate 18 is measured by starting the angle measurement sensor 28 using the terminal device. When the angle is not 0 degrees, the control console 7 is used to control the extension and retraction of each first telescopic rod 16 to adjust the angle of the support plate 18 to the right position, and then the first telescopic rod 16 is turned off, and then the second telescopic rods 16 located at both ends of the support plate 18 are started through the control console 7. The rod 20 is extended to drive the sealing plate 21 to extend to both sides of the support plate 18 to a position capable of supporting the prefabricated panel, and then the second telescopic rod 20 is stopped. Then, the control console 7 is used to start each of the first telescopic rods 16 at the same time, and the upper planes of the support plate 18 and the sealing plate 21 are adjusted to be on the same horizontal plane as the installation surface. Then, the prefabricated panel is placed above the installation surface and the support plate 18 so that the lower plane of the prefabricated panel contacts the support plate 18. At this time, the prefabricated panel can be connected to the installation surface and installed. After the installation of the prefabricated panel is completed, the control console 7 is used to control each of the first telescopic rods 16 to retract at the same time so that the upper planes of the support plate 18 and the sealing plate 21 are away from the prefabricated panel. The control console 7 is used to control the second telescopic rods 20 at both ends to retract and reset the sealing plate 21. Then, the above operation is repeated to provide support for the remaining horizontally installed prefabricated panels.
[0032] When the prefabricated panel is installed vertically, first move the support structure to the required position, remove the universal brake wheel 4 from the support leg 3 and place it in the storage box 2, separate the four support legs 3 from the storage box 2, place two of the support legs 3 in the storage box 2, connect the other two support legs 3 to the first mounting seat 5, and then place the support structure on a support point lower than the installation surface through the support legs 3, remove the baffle 23 and the pin 25 on one side of the support leg 3 and place them in the storage box 2, at this time set the measurement warning value of the angle measurement sensor 28 on the terminal device, take the upper plane of the load-bearing plate 1 as a reference, the warning value is still 0 degrees, use the terminal device to start the angle measurement sensor 28 to measure the angle of the support plate 18, when the angle is not 0 degrees, control the extension and retraction of each first telescopic rod 16 through the control console 7 to adjust the angle of the support plate 18 into place, and then turn off the first telescopic rod 16, and then control The control table 7 controls the second telescopic rod 20 away from one end of the supporting leg 3 to extend, so that it drives the sealing plate 21 and the baffle plate 23 to move to the side away from the supporting plate 18. When the lower plane of the baffle plate 23 is higher than the top of the prefabricated plate to be installed, the second telescopic rod 20 is stopped, and the lower end of the prefabricated plate is placed on the installation surface so that one side of the prefabricated plate is in contact with the supporting plate 18. Then, the second telescopic rod 20 is started again to extend and retract. When the lower plane of the baffle plate 23 is tightly in contact with the upper end of the prefabricated plate, the second telescopic rod 20 is stopped. At this time, the prefabricated plate is connected to the installation surface and the prefabricated plate is installed. After the installation of the prefabricated plate is completed, the second telescopic rod 20 is controlled to extend again through the control console 7. After the lower plane of the baffle plate 23 is separated from the top of the prefabricated plate, the supporting structure is moved away from the installed prefabricated plate, and then the second telescopic rod 20 is controlled to retract to reset the sealing plate 21. The above operation can be repeated to carry out subsequent vertical prefabricated plate installation.
[0033] When the volume of the prefabricated panel to be installed is small, it is necessary to take out the pin shaft 25 and the baffle plate 23 from the storage box 2 and connect the pin shaft 25 and the baffle plate 23 to the sealing plate 21. The angle of the support plate 18 is adjusted in the same way as the angle adjustment method of the support plate 18. During the angle adjustment process, the positions of the first clamping block 10 and the second clamping block 13 are adjusted in time to fix the second mounting seat 9. The second telescopic rods 20 at both ends are controlled to extend and retract through the console 7. The spacing between the baffle plates 23 on both sides is adjusted according to the volume of the prefabricated panel to be installed. After the baffle plates 23 on both sides clamp the prefabricated panel, the second telescopic rods 2 are closed. 0, control the extension of each first telescopic rod 16 through the control console 7, lift the lower plane of the prefabricated panel to above the installation surface, release the brake of the universal brake wheel 4, rotate the supporting structure and the prefabricated panel, adjust the prefabricated panel to a suitable position and then step on the brake, use the control console 7 to control the contraction of the telescopic rod so that the lower plane of the prefabricated panel contacts the installation surface, and the prefabricated panel can be installed. Repeat the above operations after the installation of the prefabricated panel is completed, and reset the first telescopic rod 16, the second telescopic rod 20, the sealing plate 21 and the baffle 23. The above installation method is suitable for the installation support of prefabricated panels with smaller volumes at various angles.
[0034] The above are only preferred implementation modes of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A support structure for prefabricated panel installation, comprising a load-bearing plate and support legs, characterized in that: A storage box is arranged below the carrying plate, and supporting legs are arranged at the four corners below the storage box, and first mounting seats are symmetrically arranged at both ends of the storage box, and a handle is arranged on one side of the first mounting seat, and a control console is arranged on one side above the carrying plate, a slide groove is arranged inside the carrying plate, and multiple dustproof plates are arranged above the slide groove, and multiple second mounting seats are evenly arranged inside the slide groove, and first clamping blocks and second clamping blocks are respectively arranged on both sides of the second mounting seat, and a first telescopic rod is arranged above the second mounting seat, and a supporting plate is arranged above the first telescopic rod, and first mounting grooves are arranged at both ends of the supporting plate, and a second telescopic rod is arranged inside the first mounting groove, and a sealing plate is arranged at the telescopic end of the second telescopic rod, and a baffle is arranged above the sealing plate, and second mounting grooves are arranged on both sides of the supporting plate, and an angle measurement sensor is arranged inside the second mounting groove, and a battery is arranged on one side of the angle measurement sensor.
2. A support structure for prefabricated panel installation according to claim 1, characterized in that: The support leg is detachably connected to the storage box, a universal brake wheel is arranged below the support leg, and the universal brake wheel is detachably connected to the support leg.
3. A support structure for prefabricated panel installation according to claim 2, characterized in that: The supporting leg is detachably connected to the first mounting seat, and the first mounting seat is detachably connected to the storage box.
4. A supporting structure for prefabricated panel installation according to claim 1, characterized in that: The second mounting seat is slidably connected to the slide groove, and a connecting shaft is provided on the side of the second mounting seat close to the second clamping block. The connecting shaft is detachably connected to the second mounting seat, and a first mounting hole is provided inside the second clamping block. The connecting shaft passes through the inside of the first mounting hole, and a locking nut is provided on the outside of the connecting shaft. The locking nut is threadedly connected to the connecting shaft, and the first clamping block and the second clamping block are both clamped and connected to the slide groove.
5. A supporting structure for prefabricated panel installation according to claim 1, characterized in that: The second mounting seat is detachably connected to the first telescopic rod, a plurality of connecting seats are arranged under the support plate, the connecting seat is rotatably connected to the first telescopic rod, the connecting seat is detachably connected to the support plate, and the angle adjustment range of the support plate is greater than or equal to 0 degrees and less than 90 degrees.
6. A supporting structure for prefabricated panel installation according to claim 1, characterized in that: The second telescopic rod is detachably connected to the first mounting groove, the telescopic end of the second telescopic rod is detachably connected to the sealing plate, a plurality of connecting grooves are arranged above the sealing plate, a plurality of second mounting holes are arranged inside the baffle, a pin is arranged through the inside of the second mounting hole, and the pin is threadedly connected to the connecting groove.
7. A supporting structure for prefabricated panel installation according to claim 1, characterized in that: The angle measurement sensor and the battery are both detachably connected to the second mounting slot, the angle measurement sensor is connected to the terminal device via an electrical signal, and the angle measurement sensor can be controlled by the terminal device.
