Suspension preheater for cement production
By designing a multi-layer heating tank and pipeline system, using inclined plates and yarn mesh to blow and dry materials, and by refining frames and crushing, the short heating process and material treatment in the prior art are solved. The problem of unevenness achieves efficient preheating and purification of cement powder.
Patent Information
- Application Number
- CN202420639815.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-30
AI Technical Summary
The existing suspension preheater has a short heating process during cement powder treatment, and the number of equipment tanks is insufficient, resulting in increased pressure, poor blowing effect, and lack of structural restrictions and guidance for material movement.
A cement production suspension preheater is designed, including multi-layer heating tanks and pipeline systems, using inclined plates and yarn mesh to uniformly blow and dry materials, and the material particles are treated by refining frames and crushing rods. The problem is that the impurities in the airflow are treated through the cross frame and the blower.
It realizes efficient blowing and uniform drying of materials, improves preheating efficiency, and ensures the purity and drying effect of materials.
Smart Images
Figure CN222165723U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of suspension preheaters, in particular to a suspension preheater for cement production. Background Art
[0002] Cement becomes a slurry when mixed with water and hardens into a hard material after solidification. It is often mixed with stone and adhesives to make building materials, which are transported to various construction sites by mud tankers. The most common way to store this material is to fill nylon bags with cement powder.
[0003] In order to ensure that the cement powder is dry enough, it is necessary to use a suspension preheater during processing to blow away the accumulated powder. A mixture of airflow and powder can be formed inside the tank, and it is constantly churning up and down to dry out excess moisture. However, the number of suspension preheater tanks in the past was relatively small. If a certain volume of cement powder was to be contained at a time, it would put pressure on the device, and the blowing effect would be compromised. The internal environment was empty, and there was a lack of structure to limit and guide the movement of materials.
[0004] Now, a new type of cement production suspension preheater is proposed to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a suspension preheater for cement production, so as to solve the problem of short heating process in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cement production suspension preheater, comprising an outer shell and a fourth heating tank, a fourth heating tank is mounted at the lower left inside the outer shell, a third heating tank is mounted on the right side of the fourth heating tank, a second heating tank is mounted on the right side of the third heating tank, a first heating tank is installed at the lower right corner of the inner shell, a short pipe is installed between the left side of the fourth heating tank and the outer shell, and a feed pump body is installed on the short pipe, conveying pipes are respectively welded between the fourth heating tank and the third heating tank and between the second heating tank and the first heating tank, and an upper material pump is installed on the conveying pipes, an intermediate pipeline is welded between the third heating tank and the second heating tank, and a lower material pump is installed on the intermediate pipeline, a discharge pipe is welded on the right side between the outer shell and the first heating tank, and a discharge pump is installed on the discharge pipe.
[0007] Preferably, inclined plates are installed on both sides of the interior of the first heating tank, the second heating tank, the third heating tank and the fourth heating tank, and a gauze is installed inside the inclined plates.
[0008] Preferably, the inclined plates are arranged in a left-right staggered state, and the gauze allows hot air flow and materials to pass through.
[0009] Preferably, a processing tank is welded to the lower left of the outer shell, and a refinement frame is welded to the upper part of the interior of the processing tank, a motor is installed at the top center of the processing tank, and a crushing rod is fixed below the output shaft of the motor, a return pump is fixed to the lower left of the outside of the processing tank, and a connecting pipe is welded between the output end of the return pump and the processing tank, and the lower right part of the processing tank is fixedly connected to the fourth heating tank through a short pipe.
[0010] Preferably, a leakage hole is provided inside the bottom end of the thinning frame, and the motor can control the crushing rod to rotate on the leakage hole of the thinning frame.
[0011] Preferably, a transverse frame is welded to the top end of the outer side of the shell, and the top of the transverse frame is covered with a cover plate, an air groove is welded on the top of the cover plate, a retention box body is welded between the two sides of the bottom of the cover plate, brackets are installed on both sides of the lower inside of the transverse frame, short air pipes are welded between the transverse frame and the first heating tank and the third heating tank, long air pipes are welded between the transverse frame and the second heating tank and the fourth heating tank, and blowers are respectively installed on the short air pipes and the long air pipes.
[0012] Preferably, the transverse frame is connected to each blower through a short air pipe and a long air pipe, and the tops of the short air pipe and the long air pipe are respectively fixedly connected to the bottom of the transverse frame.
[0013] Preferably, an air hole is left at the bottom of the interception box body, and the air groove can connect the external environment with the horizontal frame.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the cement production suspension preheater not only improves the efficiency of material blowing and pre-processes the material, but also filters the airflow extracted from the outside;
[0015] (1) Inclined plates are installed on both sides of the first heating tank, the second heating tank, the third heating tank and the fourth heating tank. The cement material enters the fourth heating tank from the short pipe under the control of the feed pump body. Under the guidance of the upper material pump and the lower material pump, the material passes through the third heating tank, the second heating tank and the last first heating tank. Under the blowing of the blower, the dust is suspended inside the tank body and passes through the staggered inclined plate mesh to be fully dried, which not only guides the flow of the material, but also evenly disperses the material.
[0016] (2) By welding a processing tank at the lower left of the shell, the cement powder introduced from the outside into the refinement frame will be refined by the crushing rod on the leakage hole inside the frame after the motor is started, and then fall into the bottom of the processing tank, and then be extracted by the return pump and return to the refinement frame through the connecting pipe. After multiple crushing processes, the uneven drying effect caused by the different sizes of the particles is avoided, and then the cement powder is injected into the fourth heating tank through the short pipe by the feed pump body;
[0017] (3) By welding a horizontal frame on the top of the outer shell, the gas extracted from the external environment by the blower will inevitably carry other impurities. After closing the cover, the interception box at the bottom is overlapped on the top of the bracket, and the air flow is injected into each tank in each shell through the long air pipe and the short air pipe. The gauze at the bottom of the interception box intercepts large particles of impurities to prevent other objects from mixing into the dry cement powder, thereby ensuring the purity of the internal material. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of the fourth heating tank of the utility model;
[0020] Figure 3 This is a schematic diagram of the front cross-sectional structure of the processing tank of the utility model;
[0021] Figure 4 It is a schematic diagram of the front cross-sectional structure of the transverse frame of the present utility model.
[0022] In the figure: 1. outer shell; 2. first heating tank; 3. second heating tank; 4. intermediate pipeline; 5. lower material pump; 6. third heating tank; 7. fourth heating tank; 8. feed pump body; 9. short pipe; 10. processing tank; 11. return pump; 12. connecting pipe; 13. motor; 14. refinement frame; 15. long air pipe; 16. horizontal frame; 17. cover plate; 18. retention box body; 19. conveying pipe; 20. upper material pump; 21. bracket; 22. blower; 23. short air pipe; 24. inclined plate; 25. discharge pipe; 26. discharge pump; 27. gauze; 28. crushing rod; 29. air trough. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example 1: Please refer to Figure 1-4, a cement production suspension preheater, comprising a shell 1 and a fourth heating tank 7, the fourth heating tank 7 is mounted at the lower left inside the shell 1, and the third heating tank 6 is mounted on the right side of the fourth heating tank 7, and the second heating tank 3 is mounted on the right side of the third heating tank 6, the first heating tank 2 is installed at the lower right corner of the shell 1, a short pipe 9 is installed between the left side of the fourth heating tank 7 and the shell 1, and a feed pump body 8 is installed on the short pipe 9, a conveying pipe 19 is welded between the fourth heating tank 7 and the third heating tank 6, and between the second heating tank 3 and the first heating tank 2, and an upper material pump 20 is installed on the conveying pipe 19, an intermediate pipeline 4 is welded between the third heating tank 6 and the second heating tank 3, and a lower material pump 5 is installed on the intermediate pipeline 4, a discharge pipe 25 is welded on the right side between the shell 1 and the first heating tank 2, and a discharge pump 26 is installed on the discharge pipe 25;
[0025] Inclined plates 24 are installed on both sides of the first heating tank 2, the second heating tank 3, the third heating tank 6 and the fourth heating tank 7, and gauze 27 is installed inside the inclined plates 24. The inclined plates 24 are arranged in a staggered state from left to right, and the gauze 27 can allow hot air flow and materials to pass through;
[0026] Specifically, Figure 1 and Figure 2 As shown, the cement material enters the fourth heating tank 7 from the short pipe 9 under the control of the feed pump body 8. Under the guidance of the upper material pump 20 and the lower material pump 5, the material passes through the third heating tank 6, the second heating tank 3 and finally the first heating tank 2. Under the blowing of the blower 22, the dust is suspended inside the tank body and passes through the staggered inclined plates 24 and the gauze 27 to be fully dried.
[0027] Embodiment 2: A processing tank 10 is welded to the lower left of the housing 1, and a thinning frame 14 is welded to the upper part of the processing tank 10. A motor 13 is installed at the top center of the processing tank 10, and a crushing rod 28 is fixed below the output shaft of the motor 13. A return pump 11 is fixed to the lower left of the outside of the processing tank 10, and a connecting pipe 12 is welded between the output end of the return pump 11 and the processing tank 10. The lower right of the processing tank 10 is fixedly connected to the fourth heating tank 7 through a short pipe 9. A leak hole is provided inside the bottom end of the thinning frame 14, and the motor 13 can control the crushing rod 28 to rotate above the leak hole of the thinning frame 14;
[0028] Specifically, Figure 1 and Figure 3 As shown, the cement powder introduced into the refinement frame 14 from the outside will be refined by the crushing rod 28 on the leakage hole inside the frame after the motor 13 is started, and then fall into the bottom of the processing tank 10, and then be extracted by the return pump 11 and return to the refinement frame 14 along the connecting pipe 12. After multiple crushing processes, uneven drying effect caused by different particle sizes of the material can be avoided.
[0029] Embodiment 3: A transverse frame 16 is welded to the top of the outer side of the housing 1, and a cover plate 17 is connected to the top of the transverse frame 16, an air groove 29 is welded above the cover plate 17, a retention box 18 is welded between the two sides of the bottom of the cover plate 17, brackets 21 are installed on both sides of the lower part of the transverse frame 16, short air pipes 23 are welded between the transverse frame 16 and the first heating tank 2 and the third heating tank 6, and long air pipes 15 are welded between the transverse frame 16 and the second heating tank 3 and the fourth heating tank 7, and blowers 22 are installed on the short air pipes 23 and the long air pipes 15 respectively;
[0030] The transverse frame 16 is connected to each blower 22 through the short air pipe 23 and the long air pipe 15. The tops of the short air pipe 23 and the long air pipe 15 are respectively fixedly connected to the bottom of the transverse frame 16. The bottom of the interception box 18 is provided with air holes, and the air groove 29 can connect the external environment with the transverse frame 16.
[0031] Specifically, Figure 1 and Figure 4 As shown, the gas extracted from the external environment by the blower 22 inevitably carries other impurities. After closing the cover 17, the interception box body 18 at the bottom is overlapped on the top of the bracket 21, and the air flow is injected into each tank body in each outer shell 1 through the long air pipe 15 and the short air pipe 23. The gauze 27 at the bottom of the interception box body 18 intercepts large particles of impurities to prevent other objects from mixing into the dry cement powder.
[0032] Working principle: When the utility model is in use, the cement powder introduced into the refinement frame 14 from the outside will be refined by the crushing rod 28 on the leakage hole inside the frame after the motor 13 is started, and then fall into the bottom of the processing tank 10, and then be extracted by the return pump 11 and return to the refinement frame 14 along the connecting pipe 12. After multiple crushing processes, the uneven drying effect caused by the different sizes of the material particles is avoided. The cement material enters the fourth heating tank 7 from the short pipe 9 under the control of the feed pump body 8. Under the guidance of the upper material pump 20 and the lower material pump 5, the material passes through the third heating tank 6 and the second heating tank 3 and the last first heating tank 2, under the blowing of the blower 22, the dust is suspended inside the tank body, and passes through the staggered inclined plate 24 mesh 27, is fully dried, and then discharged by the discharge pump 26 through the discharge pipe 25. In this process, the gas extracted from the external environment by the blower 22 inevitably carries other impurities. After closing the cover plate 17, the interception box body 18 at the bottom thereof is overlapped on the top of the bracket 21, and the air flow is injected into each tank body in each shell 1 through the long air pipe 15 and the short air pipe 23, and the large particles of impurities are intercepted by the mesh 27 at the bottom of the interception box body 18.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A cement production suspension preheater, comprising a housing (1) and a fourth heating tank (7), Features: A fourth heating tank (7) is mounted at the lower left of the shell (1), and a third heating tank (6) is mounted on the right side of the fourth heating tank (7), and a second heating tank (3) is mounted on the right side of the third heating tank (6). A first heating tank (2) is mounted at the lower right corner of the shell (1), and a short tube (9) is mounted between the left side of the fourth heating tank (7) and the shell (1), and a feed pump body (8) is mounted on the short tube (9). The fourth heating tank (7) and the third heating tank (6) are connected to each other. A delivery pipe (19) is welded between the first heating tank (6) and between the second heating tank (3) and the first heating tank (2), and an upper material pump (20) is installed on the delivery pipe (19); an intermediate pipeline (4) is welded between the third heating tank (6) and the second heating tank (3), and a lower material pump (5) is installed on the intermediate pipeline (4); a discharge pipe (25) is welded on the right side between the outer shell (1) and the first heating tank (2), and a discharge pump (26) is installed on the discharge pipe (25).
2. A cement production suspension preheater according to claim 1, Features: Inclined plates (24) are installed on both sides of the interior of the first heating tank (2), the second heating tank (3), the third heating tank (6) and the fourth heating tank (7), and a gauze net (27) is installed inside the inclined plate (24).
3. A cement production suspension preheater according to claim 2, Features: The inclined plates (24) are arranged in a left-right staggered state, and the gauze (27) allows hot air flow and materials to pass through.
4. A cement production suspension preheater according to claim 1, Features: A processing tank (10) is welded to the lower left of the shell (1), and a refinement frame (14) is welded to the upper part of the processing tank (10). A motor (13) is installed at the top center of the processing tank (10), and a crushing rod (28) is fixed below the output shaft of the motor (13). A return pump (11) is fixed to the lower left of the outside of the processing tank (10), and a connecting pipe (12) is welded between the output end of the return pump (11) and the processing tank (10). The lower right of the processing tank (10) is fixedly connected to the fourth heating tank (7) via a short pipe (9).
5. A cement production suspension preheater according to claim 4, Features: A leakage hole is arranged inside the bottom of the thinning frame (14), and the motor (13) can control the crushing rod (28) to rotate on the leakage hole of the thinning frame (14).
6. A cement production suspension preheater according to claim 1, Features: A transverse frame (16) is welded to the top of the outer side of the shell (1), and a cover plate (17) is connected to the top of the transverse frame (16). An air groove (29) is welded above the cover plate (17). A retention box (18) is welded between the two sides of the bottom of the cover plate (17). Brackets (21) are installed on both sides of the lower part of the transverse frame (16). A short air pipe (23) is welded between the transverse frame (16) and the first heating tank (2) and the third heating tank (6). A long air pipe (15) is welded between the transverse frame (16) and the second heating tank (3) and the fourth heating tank (7). A blower (22) is installed on each of the short air pipe (23) and the long air pipe (15).
7. A cement production suspension preheater according to claim 6, Features: The transverse frame (16) is connected to each blower (22) via a short air pipe (23) and a long air pipe (15), and the tops of the short air pipe (23) and the long air pipe (15) are respectively fixedly connected to the bottom of the transverse frame (16).
8. A cement production suspension preheater according to claim 6, Features: An air hole is left at the bottom of the interception box body (18), and the air groove (29) can connect the external environment with the horizontal frame (16).