Tool for detecting terminal before injection molding

The terminal pre-injection molding inspection tool addresses metal terminal deformation by using an inspection plate with a sliding groove and socket mold to ensure accurate alignment, enhancing yield and reducing waste by detecting deformation before molding.

CN222165908UActive Publication Date: 2024-12-13SHANGHAI PAIYA PRECISION MOULD CO LTD
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Patent Information

Application Number
CN202420045463.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-09
Publication Date
2024-12-13
Estimated Expiration
2034-01-09

AI Technical Summary

Technical Problem

The challenge of metal terminal deformation during injection molding due to lack of pre-detection leads to defective products and low yield rates, particularly for non-standard plugs with internal metal terminals and plastic bodies.

Method used

A terminal pre-injection molding inspection tool featuring an inspection plate with a sliding groove, fixed mold, sliding block, and socket mold to detect terminal deformation before molding, ensuring accurate alignment and stability.

Benefits of technology

Enhances product yield by detecting terminal deformation pre-molding, reducing waste, and improving detection accuracy through stable and detachable tooling components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a detection tool before injection molding of a terminal, and relates to the terminal detection equipment technology, the detection tool comprises a detection plate, one end of the detection plate is provided with a sliding groove, the sliding groove is arranged on the upper end face of the detection plate, the sliding groove extends along the length direction of the detection plate, and one end of the detection plate far away from the sliding groove is provided with an insertion hole. A fixed die is arranged at the insertion hole of the detection plate, a fixed hole for fixing one end of a metal terminal is formed in the fixed die, a sliding block is arranged at the sliding groove of the detection plate, the sliding block is connected to the sliding groove of the detection plate in a sliding manner, a detection groove is formed in one side, close to the fixed die, of the sliding block, and a socket die is arranged at the detection groove of the sliding block; insertion holes used for detecting whether the ends of the metal terminals are qualified or not are formed in the socket dies, one ends of the metal terminals are located at the fixing holes of the fixing die, and the other ends of the metal terminals are aligned with the insertion holes of the socket dies. The method has the effect of improving the yield.
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Description

Technical Field

[0001] The present application relates to the technical field of terminal detection equipment, and in particular to a terminal pre-injection molding detection tool. Background Art

[0002] A terminal is a device or component used to connect wires or conductors. It is usually made of metal material, has conductive properties, and provides a reliable electrical connection point. Terminals are usually used in electronic equipment, electrical equipment, power systems and other fields to connect power supplies, signal lines, sensors, switches and other electrical components.

[0003] Reference Figure 1 For some non-standard plugs, which include internal metal terminals and plastic bodies injected outside, it is difficult to fix the position of the metal terminals during the injection molding process. The current method is mainly to fix the metal terminals on the positioning parts, where the whole formed by the metal terminals and the positioning parts is called an intermediate. The intermediate is then placed in a mold for injection molding to complete the production of the product.

[0004] Regarding the above-mentioned related technologies, since there is metal stress inside the metal terminal, the end is prone to deformation, and there is a lack of terminal detection process before injection molding. After subsequent injection molding, the finished product is difficult to meet the demand, thus forming a defective product. Utility Model Content

[0005] In order to improve the phenomenon of low yield caused by the process of no metal terminal posture detection before injection molding, the present application provides a terminal pre-injection molding detection tool.

[0006] The present application provides a terminal pre-injection testing tool, which adopts the following technical solution:

[0007] A terminal pre-injection molding inspection tool comprises an inspection plate, one end of the inspection plate is provided with a sliding groove, the sliding groove is provided on the upper end surface of the inspection plate, the sliding groove extends along the length direction of the inspection plate, an insertion hole is provided at the end of the inspection plate away from the sliding groove, a fixed mold is provided at the insertion hole of the inspection plate, a fixed hole for fixing one end of a metal terminal is provided on the fixed mold, a sliding block is provided at the sliding groove of the inspection plate, the sliding block is slidably connected to the sliding groove of the inspection plate, an inspection groove is provided on one side of the sliding block close to the fixed mold, a socket mold is provided at the inspection groove of the sliding block, and an insertion hole for detecting whether the end of the metal terminal is qualified is provided on the socket mold, one end of the metal terminal is located at the fixed hole of the fixed mold, and the other end is aligned with the insertion hole of the socket mold.

[0008] By adopting the above technical solution, when it is necessary to detect whether the end part of the metal terminal is deformed, the staff first inserts the lower end of the metal terminal into the fixed hole of the fixed mold, and then moves the sliding hole to observe whether the other end of the metal terminal can be smoothly inserted into the insertion hole of the socket mold, thereby judging whether the metal terminal is qualified, eliminating product quality problems before injection molding, improving the yield rate, and reducing the waste of production resources.

[0009] Optionally, a fixing groove is provided on the upper end surface of the sliding block, a locking bolt is provided at the fixing groove, the locking bolt abuts against the socket mold, and the socket mold is slidably connected to the detection groove of the sliding block.

[0010] By adopting the above technical solution, the socket mold can be detachably connected to the detection groove of the sliding block, which is convenient for replacement and maintenance. When the socket mold is set at the detection groove of the sliding block, the staff twists the tightening bolt to tighten the socket mold, which is beneficial to enhance the stability of the socket mold, thereby improving the stability of the tooling and improving the accuracy of detection.

[0011] Optionally, a positioning groove is provided at one end of the detection plate close to the fixed mold, the positioning groove is provided on the lower end surface of the detection plate, a fixing block is provided at the positioning groove, the fixing block is fixedly connected to the fixed mold, and the fixing block is connected to the detection plate by bolts.

[0012] By adopting the above technical solution, when the fixed mold needs to be installed, the staff inserts the fixed block with the fixed mold into the positioning groove of the detection plate and fixes it with bolts, thereby realizing the detachable connection of the fixed mold and facilitating the replacement and maintenance of the fixed mold.

[0013] Optionally, a clamping groove is provided at one end of the detection plate close to the fixed mold, and the clamping groove is respectively connected to the positioning groove and the insertion hole of the detection plate. A clamping block is provided on one side of the fixed mold close to the fixed block, and the clamping block is located at the clamping groove of the detection plate.

[0014] By adopting the above technical solution, when the fixed mold needs to be installed, the staff inserts the fixed block with the fixed mold into the positioning groove of the detection plate, and clamps it in the clamping groove of the detection plate through the clamping block, ensuring the accuracy of the installation position, which is conducive to improving the accuracy of the detection results.

[0015] Optionally, the sliding block includes an upper sliding block and a lower sliding block, the upper sliding block and the lower sliding block are arranged alternately, the socket mold is arranged in the upper sliding block, and the lower sliding block is slidably connected to the sliding groove of the detection plate.

[0016] By adopting the above technical solution, due to the staggered arrangement of the upper slider and the lower slider, the length of the sliding groove of the detection plate can be reduced to achieve the same detection effect, which is beneficial to saving the area occupied by the tooling.

[0017] Optionally, slide rails are provided on both sides of the detection plate, and the two slide rails are arranged opposite to each other at the sliding grooves of the detection plate. Limit grooves are provided on opposite sides of the two slide rails, and limit blocks are provided on both sides of the lower sliding block. The two limit blocks are respectively slidably connected to the limit grooves of the two slide rails, and the slide rails and the detection plate are detachably connected by bolts.

[0018] By adopting the above technical solution and providing a limit groove on the slide rail, the lower slide block can be made more stable during movement, thereby making the detection process more stable, which is beneficial to improving the accuracy of the detection result.

[0019] Optionally, the peripheries of the two slide rails are both chamfered.

[0020] By adopting the above technical solution, the damage to objects caused by sharp edges or corners can be reduced by setting chamfers, which is beneficial to improving the safety of tooling.

[0021] Optionally, a limit rod is provided at one end of the detection plate away from the metal terminal for preventing the lower sliding block from sliding out of the sliding groove. The limit rod is vertically arranged to the detection plate and is located at the sliding groove of the detection plate.

[0022] By adopting the above technical solution, the limit rod is provided to prevent the lower slider from falling off the tooling, which is beneficial to improving the stability of the structure.

[0023] In summary, the present application includes at least one of the following beneficial technical effects of the terminal pre-injection molding inspection tooling:

[0024] 1. By setting up the detection plate, fixed mold, sliding block and socket mold, when it is necessary to detect whether the end part of the metal terminal is deformed, the staff first inserts the lower end of the metal terminal into the fixed hole of the fixed mold, and then moves the sliding hole to observe whether the other end of the metal terminal can be smoothly inserted into the insertion hole of the socket mold, so as to judge whether the metal terminal is qualified, eliminate product quality problems before injection molding, improve the yield rate, and reduce the waste of production resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the intermediate.

[0026] Figure 2 The present invention is a schematic diagram of the overall structure of a terminal pre-injection molding inspection tool.

[0027] Figure 3 The present invention is a schematic diagram of the cross-sectional structure of a terminal pre-injection molding inspection tool.

[0028] Explanation of the accompanying drawings: 100, intermediate body; 110, metal terminal; 120, positioning member; 1, support member; 11, detection plate; 12, limit rod; 2, fixing member; 21, fixed mold; 22, fixing block; 23, clamping block; 3, sliding block; 31, upper slider; 32, lower slider; 33, locking bolt; 34, slide rail; 35, limit block; 36, chamfer; 37, socket mold. DETAILED DESCRIPTION

[0029] The present application is further described in detail below in conjunction with all the accompanying drawings.

[0030] The embodiment of the present application discloses a terminal pre-injection molding inspection tool.

[0031] Reference Figure 1 and Figure 2 A terminal pre-injection testing tool comprises an intermediate 100, a support 1, a fixing member 2 and a sliding block 3. The intermediate 100 comprises a metal terminal 110 and a positioning member 120. The fixing member 2 is arranged in the support 1. The sliding block 3 is connected to the support 1. The sliding block 3 is connected to the intermediate 100. The support 1 supports and fixes other parts of the tool, the fixing member 2 fixes and supports one end of the metal terminal 110, and the sliding block 3 detects the other end of the metal terminal 110.

[0032] Reference Figure 2 and Figure 3 The support member 1 includes a detection plate 11 and a limit rod 12. The detection plate 11 is horizontally arranged. A sliding groove is opened at one end of the detection plate 11. The sliding groove opens the upper end surface of the detection plate 11. The sliding groove extends along the length direction of the detection plate 11. The fixing member 2 is arranged at the end of the detection plate 11 away from the sliding groove. The sliding block 3 is arranged at the sliding groove of the detection plate 11. The bottom end of the metal terminal 110 is connected to the fixing member 2, and the other end is arranged opposite to the sliding block 3. The limit rod 12 is arranged at the end of the detection plate 11 away from the fixing member 2. The limit rod 12 is vertically arranged with the detection plate 11, and the limit rod 12 is located at the sliding groove of the detection plate 11.

[0033] Reference Figure 2 and Figure 3 By setting the limit rod 12, the sliding block 3 can be prevented from falling off the tooling, which is beneficial to improving the stability of the structure. When it is necessary to detect whether the end part of the metal terminal 110 is deformed, the staff first inserts the lower end of the metal terminal 110 into the fixing member 2, and then moves the sliding block 3 to observe whether the other end of the metal terminal 110 matches the sliding block 3, thereby judging whether the metal terminal 110 is qualified, eliminating product quality problems before injection molding, improving the yield rate, and reducing the waste of production resources.

[0034] Reference Figure 2 and Figure 3The fixing member 2 includes a fixing mold 21, a fixing block 22 and a clamping block 23. An insertion hole is provided at one end of the detection plate 11 away from the limit rod 12. The fixing mold 21 is located at the insertion hole of the detection plate 11. A fixing hole for fixing the metal terminal 110 is provided on the fixing mold 21. The fixing block 22 is arranged at the bottom end of the fixing mold 21. The fixing block 22 is fixedly connected to the fixing mold 21. A positioning groove is provided at one end of the detection plate 11 close to the fixing mold 21. The positioning groove is arranged on the lower end surface of the detection plate 11. The fixing block 22 is located at the positioning groove of the detection plate 11. The fixing block 22 is connected to the detection plate 11 by bolts. A clamping groove is provided at one end of the detection plate 11 close to the fixing mold 21. The clamping groove is respectively connected with the positioning groove and the insertion hole of the detection plate 11. The clamping block 23 is arranged on one side of the fixing mold 21 close to the fixing block 22. The clamping block 23 is located at the clamping groove of the detection plate 11.

[0035] Reference Figure 2 and Figure 3 When the fixed mold 21 needs to be installed, the staff inserts the fixed block 22 with the fixed mold 21 from the positioning groove of the detection plate 11, and clamps it to the clamping groove of the detection plate 11 through the clamping block 23, and fixes it with bolts to achieve a detachable connection of the fixed mold 21, which is convenient for replacement and maintenance of the fixed mold 21.

[0036] Reference Figure 2 and Figure 3 The sliding block 3 includes an upper slider 31 and a lower slider 32. The lower slider 32 is slidably connected to the sliding groove of the detection plate 11. The upper slider 31 and the lower slider 32 are arranged alternately. A detection groove is provided on the side of the upper slider 31 close to the metal fixed mold 21. A socket mold 37 is provided at the detection groove of the upper slider 31. The socket mold 37 is provided with an insertion hole for detecting whether the end of the metal terminal 110 is qualified. One end of the metal terminal 110 is located at the fixing hole of the fixed mold 21, and the other end is aligned with the insertion hole of the socket mold 37. A fixing groove is provided on the upper end surface of the upper slider 31. A locking bolt 33 is provided at the fixing groove. The locking bolt 33 is abutted against the socket mold 37. The socket mold 37 is slidably connected to the detection groove of the upper slider 31.

[0037] Reference Figure 2 and Figure 3 Due to the staggered arrangement of the upper slider 31 and the lower slider 32, the length of the sliding groove of the detection plate 11 can be reduced to achieve the same detection effect, which is beneficial to saving the area occupied by the tooling, and the socket mold 37 is detachably connected to the detection groove of the sliding block 3, which is convenient for replacement and maintenance. When the socket mold 37 is set at the detection groove of the sliding block 3, the staff twists the tightening bolt to tighten the socket mold 37, which is beneficial to enhance the stability of the socket mold 37, thereby improving the stability of the tooling and improving the accuracy of detection.

[0038] Reference Figure 2 and Figure 3 Both ends of the detection plate 11 are provided with slide rails 34, and the two slide rails 34 are relatively arranged at the sliding groove of the detection plate 11. The opposite sides of the two slide rails 34 are provided with limit grooves, and both sides of the lower sliding block 32 are provided with limit blocks 35. The two limit blocks 35 are respectively slidably connected to the limit grooves of the two slide rails 34. The slide rails 34 and the detection plate 11 are detachably connected by bolts, and the peripheries of the two slide rails 34 are provided with chamfers 36.

[0039] Reference Figure 2 and Figure 3 By setting the chamfer 36, the damage to the object caused by sharp edges or corners can be reduced; by providing a limiting groove on the slide rail 34, the lower slide block 32 can be made more stable during the movement, thereby making the detection process more stable, which is conducive to improving the accuracy of the detection result.

[0040] The implementation principle of a terminal pre-injection molding inspection tool in an embodiment of the present application is as follows: when it is necessary to detect whether the end portion of the metal terminal 110 is deformed, the staff first inserts the lower end of the metal terminal 110 into the fixed hole of the fixed mold 21, and then moves the sliding hole to observe whether the other end of the metal terminal 110 can be smoothly inserted into the insertion hole of the socket mold 37, so as to determine whether the metal terminal 110 is qualified, eliminate product quality problems before injection molding, improve the yield rate, and reduce the waste of production resources.

[0041] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A terminal pre-injection testing tool, comprising a testing plate (11), characterized in that: A sliding groove is provided at one end of the detection plate (11), the sliding groove is provided on the upper end surface of the detection plate (11), the sliding groove is extended along the length direction of the detection plate (11), an insertion hole is provided at the end of the detection plate (11) away from the sliding groove, a fixed mold (21) is provided at the insertion hole of the detection plate (11), a fixed hole for fixing one end of the metal terminal (110) is provided on the fixed mold (21), a sliding block (3) is provided at the sliding groove of the detection plate (11), the sliding block (3) is slidably connected to the sliding groove of the detection plate (11), a detection groove is provided on one side of the sliding block (3) close to the fixed mold (21), a socket mold (37) is provided at the detection groove of the sliding block (3), and an insertion hole for detecting whether the end of the metal terminal (110) is qualified is provided on the socket mold (37), one end of the metal terminal (110) is located at the fixed hole of the fixed mold (21), and the other end is aligned with the insertion hole of the socket mold (37).

2. A terminal pre-injection molding inspection tool according to claim 1, characterized in that: The upper end surface of the sliding block (3) is provided with a fixing groove, and a locking bolt (33) is provided at the fixing groove. The locking bolt (33) abuts against a socket mold (37), and the socket mold (37) is slidably connected to the detection groove of the sliding block (3).

3. The terminal pre-injection molding inspection tool according to claim 1, characterized in that: A positioning groove is provided at one end of the detection plate (11) close to the fixed mold (21), the positioning groove is provided on the lower end surface of the detection plate (11), a fixing block (22) is provided at the positioning groove, the fixing block (22) is fixedly connected to the fixed mold (21), and the fixing block (22) is connected to the detection plate (11) by bolts.

4. The terminal pre-injection molding inspection tool according to claim 3 is characterized in that: A clamping groove is provided at one end of the detection plate (11) close to the fixed mold (21), and the clamping groove is respectively connected to the positioning groove and the insertion hole of the detection plate (11); a clamping block (23) is provided at one side of the fixed mold (21) close to the fixed block (22), and the clamping block (23) is located at the clamping groove of the detection plate (11).

5. The terminal pre-injection molding inspection tool according to claim 1, characterized in that: The sliding block (3) comprises an upper sliding block (31) and a lower sliding block (32), wherein the upper sliding block (31) and the lower sliding block (32) are arranged alternately, the socket mold (37) is arranged in the upper sliding block (31), and the lower sliding block (32) is slidably connected to the sliding groove of the detection plate (11).

6. A terminal pre-injection testing tool according to claim 5, characterized in that: The detection plate (11) is provided with slide rails (34) on both sides, the two slide rails (34) are arranged oppositely at the sliding groove of the detection plate (11), and the opposite sides of the two slide rails (34) are provided with limit grooves, and the lower sliding block (32) is provided with limit blocks (35) on both sides, and the two limit blocks (35) are respectively slidably connected to the limit grooves of the two slide rails (34), and the slide rails (34) and the detection plate (11) are detachably connected by bolts.

7. A terminal pre-injection molding inspection tool according to claim 6, characterized in that: The peripheries of the two slide rails (34) are both provided with chamfers (36).

8. The terminal pre-injection molding inspection tool according to claim 5, characterized in that: A limiting rod (12) is provided at one end of the detection plate (11) away from the metal terminal (110) for preventing the lower slider (32) from sliding out of the sliding groove. The limiting rod (12) is arranged vertically with the detection plate (11) and is located at the sliding groove of the detection plate (11).