Chain fatigue test bench
By designing a chain fatigue test bench including bottom plate, top plate, shell, fixing plate, tool plate and positioning mechanism, the problem that existing equipment cannot uniformly test different sprocket specifications is solved, and efficient and universal chain fatigue testing effect is achieved .
Patent Information
- Application Number
- CN202323629827.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-28
AI Technical Summary
Existing engine chain wear life test equipment cannot conduct uniform testing of different sprocket specifications, and the equipment needs to be replaced, which is low in versatility and hassle.
A chain fatigue test bench is designed, including a base plate, a top plate and a shell, equipped with a fixed plate, a work plate, a drive device, an adjustable spring and sensor, a positioning mechanism and a display screen, which can simulate the engine chain transmission state and drive through the chain. Connect the sprocket, adjust the tension and guidance, and adapt to the testing of chains of different specifications.
It realizes efficient and powerful chain fatigue testing, can conduct unified testing of chains of different specifications, and improves the universality and effectiveness of the equipment.
Smart Images

Figure CN222166556U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of machinery and relates to a chain fatigue testing platform. Background Art
[0002] The engine chain needs to be tested for its life, that is, its degree of wear, before it leaves the factory. However, the wear life test equipment for engine chains on the market is relatively simple and cannot perform unified tests on different sprocket specifications. Each test device can only test sprockets of the corresponding specifications. If you need to test sprockets of different specifications, you need to replace them with the corresponding test equipment, which is very troublesome and has low versatility. Summary of the invention
[0003] The purpose of the utility model is to provide a chain fatigue test bench with high efficiency and strong functionality in view of the above problems existing in the prior art.
[0004] The purpose of the utility model can be achieved through the following technical solutions: a chain fatigue test bench, characterized in that it includes a bottom plate, a top plate and a shell distributed between the bottom plate and the top plate, a fixed plate is also provided between the bottom plate and the top plate, and a tooling disc 1 and a tooling disc 2 distributed up and down are provided at the front of the fixed plate, sprockets are installed on the tooling disc 1 and the tooling disc 2, and the two sprockets are connected by a chain transmission, a driving device for driving the sprocket on the tooling disc 2 to rotate is provided on the bottom plate, a rotating shaft linked to the tooling disc 1 is provided at a position corresponding to the tooling disc 1 in the shell, a mounting seat is provided on the top of the top plate, a spring with adjustable tension is provided on the mounting seat, a sensor for measuring the tension of the spring is provided between the mounting seat and the top plate, and a positioning mechanism is also provided on the shell.
[0005] In the above-mentioned chain fatigue test bench, an installation box for its installation is provided at the rear of the rotating shaft, an adjustment plate for the installation box is provided between the top plate and the bottom plate, a connecting plate for sensor connection is provided on the top of the installation box, a plurality of guide columns are provided between the top plate and the bottom plate, and the adjustment plate is installed on the corresponding guide columns through a plurality of adjustment seats.
[0006] In the above-mentioned chain fatigue test bench, a display screen is provided on the bottom plate outside the shell.
[0007] In the above-mentioned chain fatigue test bench, the positioning mechanism includes a fixed block, an adjusting block and a roller for the chain to pass through, the rear end of the roller is provided with a clamping block for its installation, the rear end of the clamping block is provided with an adjusting rod, the adjusting rod is provided with a plurality of adjusting holes, the clamping block is fixed to the corresponding adjusting holes through a fixing member, the adjusting block is connected to the fixed block through a screw, the adjusting block has an opening, the adjusting block is provided with a connecting portion connected to the adjusting rod, and the connecting portion is provided with a slot.
[0008] Compared with the prior art, the chain fatigue test bench has the advantages of strong functions, high versatility and good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 This is a three-dimensional diagram of the chain fatigue test bench.
[0010] Figure 2 This is a three-dimensional picture of the chain fatigue test bench with the outer shell removed.
[0011] Figure 3 It is a three-dimensional diagram of part of the positioning mechanism.
[0012] In the figure, 1, bottom plate; 2, top plate; 3, outer shell; 4, fixed plate; 5, tooling disk 1; 6, tooling disk 2; 7, sprocket; 8, chain; 9, driving device; 10, rotating shaft; 11, mounting seat; 12, spring; 13, sensor; 14, mounting box; 15, adjustment plate; 16, connecting plate; 17, guide column; 18, adjustment seat; 19, display screen; 20, fixed block; 21, adjustment block; 22, roller; 23, clamping block; 24, adjustment rod; 25, adjustment hole; 26, screw; 27, opening; 28, connecting part; 29, slot. DETAILED DESCRIPTION
[0013] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0014] like Figure 1 , Figure 2 , Figure 3As shown, the chain fatigue test bench comprises a bottom plate 1, a top plate 2 and a shell 3 distributed between the bottom plate 1 and the top plate 2. A fixing plate 4 is further provided between the bottom plate 1 and the top plate 2, and a tooling plate 1 5 and a tooling plate 2 6 are provided at the front of the fixing plate 4, and a sprocket 7 is provided on the tooling plate 1 5 and the tooling plate 2 6, and the two sprockets 7 are connected by a chain 8. A driving device 9 for driving the sprocket 7 on the tooling plate 2 6 to rotate is provided on the bottom plate 1, and a sprocket 9 for driving the sprocket 7 on the tooling plate 2 6 to rotate is provided at a position corresponding to the tooling plate 1 5 in the shell 3. 5, the rotary shaft 10 is a passive shaft. After the driving device 9 drives the corresponding sprocket 7 to transmit, the chain 8 transmits, and the rotary shaft 10 plays a passive guiding role, so that the sprocket 7 located at the upper part transmits, and the transmission phenomenon of the chain 8 when the engine is in working state is simulated as a whole. A mounting seat 11 is provided on the top of the top plate 2, and a spring 12 with adjustable tension is provided on the mounting seat 11. A sensor 13 for measuring the tension of the spring 12 is provided between the mounting seat 11 and the top plate 2, and a positioning mechanism is also provided on the housing 3.
[0015] To elaborate further, an installation box 14 for installation is provided at the rear of the rotating shaft 10, an adjustment plate 15 for installation of the installation box 14 is provided between the top plate 2 and the bottom plate 1, a connecting plate 16 for connecting the sensor 13 is provided on the top of the installation box 14, a plurality of guide columns 17 are provided between the top plate 2 and the bottom plate 1, and the adjustment plate 15 is installed on the corresponding guide columns 17 through a plurality of adjustment seats 18. After the corresponding position of the adjustment plate 15 is adjusted, the tension of the spring 12 is adjusted, and the tension of the spring 12 is sensed by the sensor 13. Therefore, after the adjustment plate 15 is adjusted into place, the tooling disk 5 is also adjusted accordingly, so the tension of the corresponding chain 8 is adjusted.
[0016] In further detail, a display screen 19 is provided on the bottom plate 1 outside the housing 3, and the display screen 19 feeds back a number of data, such as the tension of the spring 12, the amount of wear, the transmission time of the chain 8, and the width or thickness of the chain 8 in the initial state.
[0017] By simulating the transmission of the engine chain 8, simulating the tension on the engine chain 8, and the corresponding transmission time of the engine chain 8, the amount of wear of the chain 8 during this period is measured, and then it is calculated how long the chain 8 can last. In simple terms, if the chain 8 transmits for one day, the force is worn away by 0.01 per day, and the chain itself has a thickness of 1, then the chain 8 can work for 100 days.
[0018] To further explain, the positioning mechanism includes a fixed block 20, an adjusting block 21 and a roller 22 for the chain 8 to pass through. A clamping block 23 for installing the roller 22 is provided at the rear end thereof, and an adjusting rod 24 is provided at the rear end of the clamping block 23. The adjusting rod 24 is provided with a plurality of adjusting holes 25. The clamping block 23 is fixed to the corresponding adjusting holes 25 by a fixing member, so that the position of the roller 22 can be adjusted, and the pressing position of the roller 22 can be adjusted according to the thickness of the chain 8. The adjusting block 21 is connected to the fixed block 20 through a screw 26. The adjusting block 21 has an opening 27. A connecting portion 28 connected to the adjusting rod 24 is provided in the adjusting block 21. A slot 29 is provided on the connecting portion 28. The position of the screw 26 can be adjusted to adjust the position of the adjusting block 21, and then the pressing force of the roller 22 on the chain 8 can be adjusted. Adjusting the pressing position and pressing force of the roller 22 can further effectively guide the chain 8 to meet the testing of chains 8 of different specifications.
[0019] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0020] Although the present invention uses the terms such as bottom plate 1, top plate 2, housing 3, fixing plate 4, tooling plate 1 5, tooling plate 2 6, sprocket 7, chain 8, driving device 9, rotating shaft 10, mounting seat 11, spring 12, sensor 13, mounting box 14, adjusting plate 15, connecting plate 16, guide column 17, adjusting seat 18, display screen 19, fixing block 20, adjusting block 21, roller 22, clamping block 23, adjusting rod 24, adjusting hole 25, screw 26, opening 27, connecting part 28, slot 29, etc., it does not exclude the possibility of using other terms. The use of these terms is only for the purpose of more conveniently describing and explaining the essence of the present invention; interpreting them as any additional restrictions is contrary to the spirit of the present invention.
Claims
1. A chain fatigue test bench, characterized in that: The invention comprises a bottom plate (1), a top plate (2) and a shell (3) distributed between the bottom plate (1) and the top plate (2); a fixing plate (4) is further provided between the bottom plate (1) and the top plate (2); and a tooling plate 1 (5) and a tooling plate 2 (6) are provided at the front of the fixing plate (4) and are distributed up and down; the tooling plate 1 (5) and the tooling plate 2 (6) are both provided with sprockets (7); the two sprockets (7) are connected to each other by a chain (8); and the bottom plate (1) is provided with a sprocket for driving the tooling plate 2 (6). A driving device (9) for rotating the sprocket (7) on the top plate; a rotating shaft (10) linked to the tooling disk (5) is provided at a position corresponding to the tooling disk (5) in the housing (3); a mounting seat (11) is provided on the top of the top plate (2); a spring (12) with adjustable tension is provided on the mounting seat (11); a sensor (13) for measuring the tension of the spring (12) is provided between the mounting seat (11) and the top plate (2); and a positioning mechanism is also provided on the housing (3).
2. A chain fatigue test bench according to claim 1, characterized in that: The rear portion of the rotary shaft (10) is provided with a mounting box (14) for mounting the rotary shaft, an adjustment plate (15) for mounting the mounting box (14) is provided between the top plate (2) and the bottom plate (1), a connecting plate (16) for connecting the sensor (13) is provided at the top of the mounting box (14), a plurality of guide columns (17) are provided between the top plate (2) and the bottom plate (1), and the adjustment plate (15) is mounted on the corresponding guide columns (17) via a plurality of adjustment seats (18).
3. A chain fatigue test bench according to claim 1, characterized in that: A display screen (19) is provided on the bottom plate (1) outside the housing (3).
4. A chain fatigue test bench according to claim 1, characterized in that: The positioning mechanism comprises a fixed block (20), an adjusting block (21) and a roller (22) for the chain (8) to pass through; a clamping block (23) for mounting the roller (22) is provided at the rear end of the roller (22); an adjusting rod (24) is provided at the rear end of the clamping block (23); a plurality of adjusting holes (25) are provided on the adjusting rod (24); the clamping block (23) is fixed to the corresponding adjusting holes (25) by means of a fixing member; the adjusting block (21) is connected to the fixed block (20) by means of a screw rod (26); an opening (27) is provided on the adjusting block (21); a connecting portion (28) connected to the adjusting rod (24) is provided in the adjusting block (21); a slot (29) is provided on the connecting portion (28).
