Metal corrosion detection sampling device

By designing a metal corrosion detection and sampling device including an electric push rod and a scraper, the problem of insecure and inefficiency in the prior art is solved, and safe and fast metal corrosion detection and sampling are achieved, which is suitable for various metal surfaces.

CN222166597UActive Publication Date: 2024-12-13SOUTHWEST PETROLEUM UNIV
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Patent Information

Application Number
CN202420608273.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-13
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

In the prior art, metal corrosion detection sampling cannot be performed safely and efficiently, especially when corrosive substances exist, and sampling efficiency for firm areas is low, resulting in wasted time.

Method used

A sampling device including a housing, an electric push rod, a scraper, an electromagnet and an observation window was designed. Sample collection is collected through an electric push rod, the electromagnet is fixed in the sampling position, and the observation window monitors the sampling status in real time to ensure safety and speed.

Benefits of technology

Fast, safe and efficient sampling of metal corrosion locations is achieved, direct contact with samples is avoided, sampling process is simplified, and efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a metal corrosion detection sampling device, which relates to the field of sampling devices, and is characterized in that the metal corrosion detection sampling device comprises a shell, a cutter mounting block and an electric push rod, the appearance of the shell is a cuboid, a cavity is formed in the shell, and the electric push rod is fixedly connected with the shell through a fixing bolt; a sampling cavity is formed in the side, away from the inclined face, of the electric push rod, the cutter mounting block is located on the inner side of the sampling cavity, a sliding block is fixed to the upper end face of the cutter mounting block, a sliding rail is arranged on the lower end face in the shell and slidably connected with the sliding block, and a fixing block is arranged at one end of the electric push rod and fixedly connected with the sliding block. A gap between the cutter mounting block and the shell is smaller than 1mm, a scraper is fixed on one side, far away from the electric push rod, of the cutter mounting block and on the inner side of the sampling cavity, and the scraper is used for shoveling a metal sample and storing the metal sample in the sampling cavity. The metal material sampling device has the advantages that metal materials can be rapidly and safely sampled, and the sampling efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of sampling devices, in particular to a metal corrosion detection sampling device. Background Art

[0002] In the process of using metal materials, it is often necessary to consider the impact of different corrosive substances such as salt, alkali, acid and microorganisms on metal products. It is necessary to consider the corrosive substances that are exposed, the structural changes of corrosion, etc. in order to select suitable materials. In order to further obtain the data on the changes in the characteristics of the metal after corrosion, it is often necessary to obtain relevant samples. However, in actual use, these corrosive substances will inevitably cause harm to the human body, and it is impossible to achieve safe sampling. At the same time, in existing products, when encountering some more solid corrosion areas, additional tools are also needed for sampling, which will also lead to a waste of time. Utility Model Content

[0003] The utility model aims to provide a metal corrosion detection sampling device, which solves the technical problems of the prior art that safe sampling cannot be performed and the sampling efficiency is low, and realizes a safe, fast and efficient sampling operation.

[0004] In order to achieve the above utility model purpose, the technical solution adopted by the utility model is:

[0005] A metal corrosion detection sampling device comprises a shell, a tool mounting block and an electric push rod. The shell is in the shape of a rectangular parallelepiped with a cavity inside. One side of the lower end face of the shell is provided with an inclined surface. The electric push rod is located inside the shell near the inclined surface. The electric push rod is fixedly connected to the shell by a fixing bolt. A sampling cavity is provided on the side of the electric push rod away from the inclined surface. The tool mounting block is located on the inner side of the sampling cavity. A slider is fixed on the upper end face of the tool mounting block. The inner lower end face of the shell is provided with a slide rail slidably connected to the slider. One end of the electric push rod is provided with a fixing block fixedly connected to the slider. A gap between the tool mounting block and the shell is less than 1 mm. The tool mounting block is away from the side of the electric push rod and a scraper is fixed on the inner side of the sampling cavity. The scraper is used to scrape off metal samples and store them in the sampling cavity.

[0006] As an improvement, a handle is fixed on the upper end surface of the shell and above the electric push rod, a control button is fixed on the side of the handle close to the sampling chamber, an observation window is provided on one side of the handle and above the sampling chamber, a battery is provided inside the shell and between the electric push rod and the handle, a control module is provided on the lower end surface of the battery, and a circuit is provided on one side of the control module to connect with the control button for controlling the operation of the electric push rod.

[0007] As an improvement, an electromagnet is provided below the electric push rod and on one side of the inclined surface of the shell. The electromagnet is detachably connected to the shell by bolts. One end of the electromagnet has a circuit connected to the battery. The electromagnet is used to adsorb and fix the sampling position.

[0008] As an improvement, one side of the electric push rod is rotatably connected to the fixed block via a connecting rod, a hose is fixed to the outside of the connecting rod, one end of the hose is fixedly connected to the housing, and the other end is fixedly connected to the slider, and the side of the slide rail away from the electric push rod has a slope, which is used to lower the height of the slider to facilitate sampling by the scraper.

[0009] As an improvement, the sampling chamber is away from one side of the tool mounting block, and a height probe rod is provided inside the outer shell, the inner part of the outer shell has a movable hole which is slidably connected to the height probe rod, a spring rod is fixed to the upper end surface of the height probe rod, a sensor is fixed to the upper end surface of the spring rod, and the sensor is fixedly connected to the outer shell for detecting the sampling position height of the sampling chamber.

[0010] As an improvement, a connecting tube is provided on the side of the shell away from the electric push rod, and a mounting block is fixed on the side of the shell close to the connecting tube. The connecting tube is detachably connected to the mounting block by bolts. A rotating handle is provided on the top of the connecting tube, and a screw is provided at the lower end of the rotating handle for rotationally connecting with the connecting tube. A clamping rod is fixed on the lower end surface of the screw, and a buckle is provided on the lower surface of the clamping rod. The buckle is movably connected to the clamping rod for fixing the sampling position of the shell.

[0011] The beneficial effects of the utility model are as follows: by arranging a scraper and an electric push rod, sampling of the corrosion position on the surface of a metal object can be achieved, and direct contact with the sample can be avoided, which is faster and more efficient; by arranging an electromagnet and a clamping rod, the connection and fixation with the object can be conveniently performed, thereby further facilitating sampling; by arranging an observation window, it is convenient to observe the sampling status of the sample, thereby ensuring effective extraction. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a front cross-sectional view of a metal corrosion detection sampling device of the utility model;

[0013] Figure 2 for Figure 1 Part A is a schematic diagram of the enlarged structure.

[0014] In the figure: 1. shell; 2. handle; 3. control button; 4. observation window; 5. rotating handle; 6. connecting tube; 7. mounting block; 8. clamping rod; 9. buckle; 10. sampling chamber; 11. spring rod; 12. height probe rod; 13. scraper; 14. tool mounting block; 15. slide rail; 16. slide block; 17. electromagnet; 18. electric push rod; 19. battery; 20. connecting rod; 21. fixing block; 22. hose. DETAILED DESCRIPTION

[0015] In order to make the content of the utility model easier to understand, the technical solutions in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model. The same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.

[0016] like Figure 1 and Figure 2 As shown, a metal corrosion detection sampling device comprises a shell 1, a tool mounting block 14 and an electric push rod 18. The shell 1 is in the shape of a rectangular parallelepiped with a cavity inside. One side of the lower end surface of the shell 1 is provided with an inclined surface. The electric push rod 18 is located in the shell 1 near the inclined surface. The electric push rod 18 is fixedly connected to the shell 1 through a fixing bolt. A sampling cavity 10 is provided on the side of the electric push rod 18 away from the inclined surface. The tool mounting block 14 is located on the inner side of the sampling cavity 10. A slider 16 is fixed on the upper end surface of the tool mounting block 14. A slide rail 15 is provided on the inner lower end surface of the shell 1 to be slidably connected to the slider 16. A fixing block 21 is provided at one end of the electric push rod 18 to be fixedly connected to the slider 16. A gap between the tool mounting block 14 and the shell 1 is less than 1 mm. The tool mounting block 14 is on the side away from the electric push rod 18, and a scraper 13 is fixed on the inner side of the sampling cavity 10. The scraper 13 is used to scrape off the metal sample and store it in the sampling cavity 10. The scraper 13 and the tool mounting block 14 can be replaced with different material models according to the sampling environment to avoid contact with corrosive substances remaining in the sample, which may cause impurities to appear in the sample detection.

[0017] A handle 2 is fixed on the upper end surface of the housing 1 and above the electric push rod 18. A control button 3 is fixed on the side of the handle 2 close to the sampling chamber 10. An observation window 4 is provided on one side of the handle 2 and above the sampling chamber 10. A battery 19 is provided inside the housing 1 and between the electric push rod 18 and the handle 2. A control module is provided on the lower end surface of the battery 19. One side of the control module is provided with a circuit connected to the control button 3 for controlling the operation of the electric push rod 18. An anti-slip rubber pad is provided on the upper end surface of the handle 2, and a protective baffle is provided on the outer side of the control button 3 to prevent external liquid from contacting the control button 3.

[0018] When in use, the operator holds the handle 2, then fits the device on the end face of the sampling position, and then inputs a signal to the control module through the control button 3. At this time, the electric push rod 18 will push the connecting rod 20 toward the sampling chamber 10. At this time, the scraper 13 will scrape the metal corrosion sample and leave it in the sampling chamber 10. Then the operator can lift the device to transfer the sample; in this process, the operator can observe the sampling situation through the observation window 4 to ensure the progress of the sampling work.

[0019] An electromagnet 17 is provided below the electric push rod 18 and on one side of the inclined surface of the housing 1. The electromagnet 17 is detachably connected to the housing 1 through bolts. One end of the electromagnet 17 is provided with a circuit connected to the battery 19. The electromagnet 17 is used to adsorb and fix the sampling position. One side of the electric push rod 18 is rotatably connected to the fixed block 21 through a connecting rod 20. A hose 22 is fixed to the outside of the connecting rod 20. One end of the hose 22 is fixedly connected to the housing 1, and the other end is fixedly connected to the slider 16. The side of the slide rail 15 away from the electric push rod 18 has an inclined surface, which is used to lower the height of the slider 16 to facilitate the scraper 13 to take samples. The slide rail 15 makes the slider 16 drop to a height that will cause the scraper 13 to exceed the bottom end of the housing 1. The upper end surface of the electromagnet 17 is connected to the housing 1 with a cushion to block the influence of magnetic force on the electric push rod 18.

[0020] The sampling chamber 10 is located at a side away from the tool mounting block 14, and a height probe rod 12 is provided inside the housing 1. The housing 1 has a movable hole inside that is slidably connected to the height probe rod 12. A spring rod 11 is fixed to the upper end surface of the height probe rod 12. A sensor is fixed to the upper end surface of the spring rod 11. The sensor is fixedly connected to the housing 1 and is used to detect the height of the sampling position of the sampling chamber 10. A connecting tube 6 is provided on the side of the housing 1 away from the electric push rod 18. A mounting block 7 is fixed to the side of the housing 1 close to the connecting tube 6. The connecting tube 6 is detachably connected to the mounting block 7 by bolts. A rotating handle 5 is provided on the upper part of the connecting tube 6. The lower end of the rotating handle 5 is provided with a screw rod that is rotatably connected to the connecting tube 6. A clamping rod 8 is fixed to the lower end surface of the screw rod. The lower pad surface of the clamping rod 8 is provided with a buckle 9. The buckle 9 is movably connected to the clamping rod 8 and is used to fix the sampling position of the housing 1. The buckle 9 and the clamping rod 8 can be replaced with different models according to actual conditions to adapt to pipes or metal surfaces of different sizes.

[0021] When in use, the control unit 3 can be used to energize the electromagnet 17 to generate magnetic force, so that the device is attached to the sampling position and fixed, so that the device remains stable during the sampling process; when encountering tubular materials, the corresponding accessories can be fixed by the buckle 9, and then the height of the clamping rod 8 can be adjusted by rotating the handle 5 to adapt to the fixation of the pipe. After the height probe 12 is completely in contact with the sampling metal surface, the sensing module will send a signal to the control module and display the light to inform the operator that the device has been in contact with the material surface and sampling can be carried out.

[0022] The above description is only a preferred embodiment of the present utility model patent and is not intended to limit the present utility model patent. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model patent shall be included in the protection scope of the present utility model patent.

Claims

1. A metal corrosion detection sampling device, characterized in that: The utility model comprises a housing (1), a tool mounting block (14) and an electric push rod (18); the housing (1) is in the shape of a rectangular parallelepiped and has a cavity inside; one side of the lower end surface of the housing (1) has an inclined surface; the electric push rod (18) is located inside the housing (1) and close to the inclined surface; the electric push rod (18) is fixedly connected to the housing (1) by means of fixing bolts; a sampling cavity (10) is provided on the side of the electric push rod (18) away from the inclined surface; the tool mounting block (14) is located inside the sampling cavity (10); the tool mounting block (14) is located inside the sampling cavity (10); and the tool mounting block (14) is provided inside the sampling cavity (10). ) is fixed with a slider (16) on its upper end surface, the inner lower end surface of the housing (1) is provided with a slide rail (15) which is slidably connected to the slider (16), one end of the electric push rod (18) is provided with a fixing block (21) which is fixedly connected to the slider (16), a gap between the tool mounting block (14) and the housing (1) is less than 1 mm, the tool mounting block (14) is away from one side of the electric push rod (18), and a scraper (13) is fixed on the inner side of the sampling cavity (10), and the scraper (13) is used to scrape off the metal sample and store it in the sampling cavity (10).

2. A metal corrosion detection sampling device according to claim 1, characterized in that: A handle (2) is fixed on the upper end surface of the housing (1) and above the electric push rod (18); a control button (3) is fixed on the side of the handle (2) close to the sampling chamber (10); an observation window (4) is provided on one side of the handle (2) and above the sampling chamber (10); a battery (19) is provided inside the housing (1) and between the electric push rod (18) and the handle (2); a control module is provided on the lower end surface of the battery (19); a circuit is provided on one side of the control module and is connected to the control button (3) for controlling the operation of the electric push rod (18).

3. A metal corrosion detection sampling device according to claim 2, characterized in that: An electromagnet (17) is provided below the electric push rod (18) and on one side of the inclined surface of the housing (1). The electromagnet (17) is detachably connected to the housing (1) via bolts. One end of the electromagnet (17) has a circuit connected to a battery (19). The electromagnet (17) is used to adsorb and fix a sampling position.

4. A metal corrosion detection sampling device according to claim 3, characterized in that: One side of the electric push rod (18) is rotatably connected to a fixed block (21) via a connecting rod (20); a hose (22) is fixed to the outer side of the connecting rod (20); one end of the hose (22) is fixedly connected to the housing (1), and the other end is fixedly connected to the slider (16); the side of the slide rail (15) away from the electric push rod (18) has an inclined surface, and the inclined surface is used to lower the height of the slider (16) to facilitate sampling by the scraper (13).

5. A metal corrosion detection sampling device according to claim 1, characterized in that: The sampling cavity (10) is located at a side away from the tool mounting block (14), and a height probe rod (12) is provided inside the housing (1). The housing (1) has a movable hole inside that is slidably connected to the height probe rod (12). A spring rod (11) is fixed to the upper end surface of the height probe rod (12), and a sensor is fixed to the upper end surface of the spring rod (11). The sensor is fixedly connected to the housing (1) and is used to detect the height of the sampling position of the sampling cavity (10).

6. A metal corrosion detection sampling device according to claim 1, characterized in that: A connecting tube (6) is provided on the side of the housing (1) away from the electric push rod (18), and a mounting block (7) is fixed on the side of the housing (1) close to the connecting tube (6). The connecting tube (6) is detachably connected to the mounting block (7) by bolts. A rotating handle (5) is provided on the connecting tube (6), and a screw is provided at the lower end of the rotating handle (5) for rotationally connecting to the connecting tube (6). A clamping rod (8) is fixed on the lower end surface of the screw, and a buckle (9) is provided on the lower surface of the clamping rod (8). The buckle (9) is movably connected to the clamping rod (8) for fixing the sampling position of the housing (1).