Ceramic tile glaze wear resistance detection device

Abstract

The utility model relates to the technical field of ceramic tile detection, in particular to a ceramic tile glaze wear resistance detection device which comprises a box body, the outer surface of the box body is connected with a box door through a hinge, two electric pneumatic rods are fixedly mounted at the top of the box body, and a clamping plate is fixedly mounted at one end of each electric pneumatic rod. When the rotating column rotates to reduce winding of the rope, one side of the interior of the lever is slowly warped up through the gravity of the vertical rod and the other side of the interior of the lever, the descending position of the cylinder is controlled along with reverse rotation of the hand rocker, and when the cylinder descends to the needed position, the other worker starts the motor and the electronic timer at the same time, and then the cylinder is started. According to the method, the glaze surface of the ceramic tile is gradually polished, and after the glaze surface of the ceramic tile is polished, the wear resistance of the glaze surface of the ceramic tile is calculated, and the wear resistance of the glaze surface of the ceramic tile is detected, so that the detection modes of the ceramic tile are increased, the detection efficiency of the ceramic tile is improved, and the detection quality of the wear resistance of the ceramic tile is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic tile detection, in particular to a ceramic tile glaze wear resistance detection device. Background Art

[0002] Ceramic bricks are plate-shaped or block-shaped ceramic products made of clay and other inorganic non-metallic raw materials through molding, sintering and other processes. They are used to decorate and protect the walls and floors of buildings and structures. They are usually formed at room temperature by dry pressing, extrusion or other molding methods, then dried and fired at a certain temperature.

[0003] However, in the prior art, for example, China Publication No.: CN213874237U, a ceramic tile detection device includes a frame, a detection table located on the frame, an X-axis module located on the detection table, a Y-axis module capable of moving along the length direction of the X-axis module, and a micrometer capable of moving along the length direction of the Y-axis module; the X-axis module includes an X-axis drive motor, an optical axis located at the end of the rotating shaft of the X-axis drive motor, and an X-axis transmission assembly located at the end of the optical axis, the Y-axis module is connected to the X-axis transmission assembly through a motion block, the Y-axis module includes a Y-axis drive motor and a Y-axis transmission assembly located at the end of the rotating shaft of the Y-axis drive motor, and the micrometer is connected to the Y-axis transmission assembly through a mounting bracket. The utility model realizes rapid detection of ceramic tiles without manual detection, reduces the consumption of labor costs, reduces the labor intensity of workers, and also greatly improves detection efficiency and detection accuracy, and is suitable for popularization and use.

[0004] Although the above scheme has the above advantages, the disadvantage of the above scheme is that the device cannot detect the wear resistance of ceramic tile glaze, which leads to a single ceramic tile detection method, reduces the ceramic tile detection efficiency, affects the quality of ceramic tile wear resistance detection, and during the detection, a large amount of ceramic tile powder fragments will be generated, which cannot be cleaned and collected, and need to be cleaned manually, which greatly affects the next detection time. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that the wear resistance of ceramic tile glaze cannot be tested, which leads to a single ceramic tile testing method, reduces the ceramic tile testing efficiency, affects the quality of ceramic tile wear resistance testing, and during the test, a large amount of ceramic tile powder fragments are generated, which cannot be cleaned and collected, and need to be cleaned manually, which greatly affects the time for the next test.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a ceramic tile glaze wear resistance detection device, comprising: a box body, the outer surface of the box body is connected with a box door through a hinge, two electric pneumatic rods are fixedly installed on the top of the box body, one end of the two electric pneumatic rods are fixedly installed with a clamping plate, a plurality of suction cups are fixedly installed on one side of the inner wall of the box body, a glass window is fixedly embedded in the interior of the box body, a bottom plate is fixedly connected to one side of the outer surface of the box body, a vertical rod is fixedly installed on the top of the bottom plate, a lever is movably embedded in the interior of the vertical rod, a cylinder is movably embedded in one side of the interior of the lever, a rope is fixedly connected to the other side of the interior of the lever, a reinforcement plate is fixedly installed on the top of the bottom plate, a rotating column is movably embedded in the interior of the reinforcement plate, the outer surface of the rotating column is wound around one end of the rope, one end of the rotating column is fixedly connected to a hand crank, a fixed plate is fixedly installed on the top of the bottom plate, the outer surface of the cylinder is slidably connected to the interior of the box body, and an electronic timer is fixedly installed on the outer surface of the box body, so as to effectively detect the wear resistance of the ceramic tile glaze.

[0007] As a preferred implementation, a tray is fixedly mounted on one end of the cylinder, and a motor is fixedly mounted on the top of the tray, which effectively improves the space utilization of the device.

[0008] The technical effect of adopting the above further solution is that the output shaft of the motor starts to rotate, driving the grindstone to rotate.

[0009] As a preferred implementation manner, a whetstone is fixedly mounted on the output end of the motor, and the whetstone is used for grinding.

[0010] The technical effect of adopting the above further solution is that the glaze surface of the ceramic tile is gradually polished as the grindstone rotates.

[0011] As a preferred embodiment, an air pump is fixedly installed on the top of the bottom plate, and a suction head is fixedly connected to the input end of the air pump to facilitate cleaning.

[0012] The technical effect of adopting the above further solution is that the input end of the air pump begins to suck in a large amount of ceramic fragments through the suction head.

[0013] As a preferred embodiment, the outer surface of the suction head is fixedly embedded in the interior of the box, the output end of the air pump is connected to an impurity collection box through a hose, and the bottom of the impurity collection box is fixedly connected to the top of the base plate to facilitate centralized processing of ceramic fragments.

[0014] The technical effect of adopting the above further solution is: the debris is output to the impurity collection box by using an air pump.

[0015] As a preferred embodiment, table legs are fixedly installed at the four corners of the bottom of the box.

[0016] The technical effect of adopting the above further solution is: using the table legs to enhance the supporting stability of the device.

[0017] As a preferred embodiment, the bottom of the vertical rod is fixedly mounted on the top of the base plate, and the bottom of the reinforcement plate is fixedly mounted on the top of the base plate, so as to facilitate lifting the column.

[0018] The technical effect of adopting the above further solution is: the rotating column is rotated in the reinforcement plate.

[0019] As a preferred embodiment, the other end of the rope is fixedly connected to the other side of the inside of the lever, and one side of the outer surface of the two electric pneumatic rods is fixedly installed on the top of the box body to facilitate clamping of ceramic tiles.

[0020] The technical effect of adopting the above further solution is that as the rope is slowly unwound, one inner side of the lever is slowly tilted up by the vertical rod and the gravity of the other side.

[0021] Compared with the prior art, the advantages and positive effects of the utility model are:

[0022] 1. In the utility model, when the staff is doing the inspection, they first open the box door, place the ceramic tile on the suction cup, then turn on the external power supply of the electric pneumatic rod, start the electric pneumatic rod, and the push rod of the electric pneumatic rod begins to push the clamping plate to move downward. When it moves to the surface of the ceramic tile, it continues to move downward. When the ceramic tile is completely clamped, the electric pneumatic rod is closed. Then the staff closes the box door and stands in front of the glass window, manually cranks the hand crank. The rotation of the hand crank drives the rotating column to reverse at the same time. The rotating column reduces the winding of the rope by rotation. The rope has been wound before. As the rope is slowly unwound, the inner side of the lever is slowly tilted up by the gravity of the vertical rod and the other side, and then the cylinder opens. The ceramic tile starts to descend in the box, and the reversal of the hand crank controls the descending position of the cylinder. When it descends to the required position, another staff member starts the motor and the electronic timer at the same time. At this time, the output shaft of the motor starts to rotate to drive the grindstone to rotate. As the grindstone rotates, the glaze of the ceramic tile is gradually polished. The staff can manually turn the hand crank to adjust the height of the grindstone in real time. After the glaze of the ceramic tile is polished, the electronic timer is paused and counted at the same time, so as to calculate the wear resistance of the ceramic tile glaze, and achieve the purpose of testing the wear resistance of the ceramic tile glaze, thereby diversifying the detection methods of ceramic tiles, improving the detection efficiency of ceramic tiles, and improving the quality of ceramic tile wear resistance detection.

[0023] 2. In the utility model, since the whetstone will generate a large amount of ceramic debris when grinding, in order to facilitate cleaning, the staff starts the air pump, and the input end of the air pump begins to suck in a large amount of ceramic fragments through the suction head, and outputs the fragments to the impurity collection box. The staff can remove the impurity collection box for cleaning at any time, thereby automatically cleaning the fragments generated during ceramic testing, and can clean them centrally, saving cleaning time for the next test, thereby improving the overall test progress. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional structural schematic diagram of a ceramic tile glaze wear resistance detection device provided by the utility model;

[0025] Figure 2 A schematic diagram of the top view of a ceramic tile glaze wear resistance detection device provided by the utility model;

[0026] Figure 3 The utility model provides a ceramic tile glaze wear resistance detection device Figure 2 Enlarged view of point A in the middle;

[0027] Figure 4 A schematic diagram of the internal structure of a ceramic tile glaze wear resistance detection device provided by the utility model;

[0028] Figure 5 The utility model provides a ceramic tile glaze wear resistance detection device Figure 4 Enlarged view of point B in the middle.

[0029] Legend:

[0030] 1. Box body; 101. Table legs; 102. Box door; 103. Electronic timer; 104. Bottom plate; 105. Impurity collection box; 106. Air pump; 107. Electric pneumatic rod; 108. Glass window; 2. Cylinder; 201. Lever; 202. Vertical rod; 203. Rope; 204. Reinforcement plate; 205. Rotating column; 206. Fixed plate; 207. Hand crank; 3. Whetstone; 301. Suction cup; 302. Suction head; 303. Clamping plate; 304. Tray; 305. Motor. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1-5The utility model provides a technical solution: a ceramic tile glaze wear resistance detection device, comprising: a box body 1, the outer surface of the box body 1 is connected to a box door 102 through a hinge, two electric pneumatic rods 107 are fixedly installed on the top of the box body 1, one end of the two electric pneumatic rods 107 are fixedly installed with a clamping plate 303, a plurality of suction cups 301 are fixedly installed on one side of the inner wall of the box body 1, a glass window 108 is fixedly embedded in the inside of the box body 1, a bottom plate 104 is fixedly connected to one side of the outer surface of the box body 1, a vertical rod 202 is fixedly installed on the top of the bottom plate 104, a lever 201 is movably embedded in the vertical rod 202, and the lever 201 is movably embedded in the inside of the vertical rod 202. A cylinder 2 is movably embedded in one side of the interior of the rod 201, a rope 203 is fixedly connected to the other side of the interior of the lever 201, a reinforcing plate 204 is fixedly installed on the top of the bottom plate 104, a rotating column 205 is movably embedded in the interior of the reinforcing plate 204, the outer surface of the rotating column 205 is wrapped around and connected to one end of the rope 203, a hand crank 207 is fixedly connected to one end of the rotating column 205, a fixing plate 206 is fixedly installed on the top of the bottom plate 104, the outer surface of the cylinder 2 is slidably connected to the interior of the box 1, and an electronic timer 103 is fixedly installed on the outer surface of the box 1, which can effectively detect the wear resistance of the ceramic tile glaze.

[0033] like Figure 1-5 As shown, a tray 304 is fixedly installed at one end of the cylinder 2, and a motor 305 is fixedly installed on the top of the tray 304, which effectively improves the space utilization rate of the device. The output shaft of the motor 305 starts to rotate and drives the grindstone 3 to rotate.

[0034] like Figure 1-5 As shown, a whetstone 3 is fixedly installed at the output end of the motor 305, and the whetstone 3 is used for grinding. As the whetstone 3 rotates, the glaze surface of the ceramic tile is gradually ground.

[0035] like Figure 1-5 As shown, an air pump 106 is fixedly installed on the top of the bottom plate 104 , and a suction head 302 is fixedly connected to the input end of the air pump 106 for easy cleaning. The input end of the air pump 106 starts to suck in a large amount of ceramic fragments through the suction head 302 .

[0036] like Figure 1-5 As shown, the outer surface of the suction head 302 is fixedly embedded in the interior of the box body 1, and the output end of the air pump 106 is connected to the impurity collection box 105 through a hose. The bottom of the impurity collection box 105 is fixedly connected to the top of the base plate 104, which is convenient for centralized processing of ceramic fragments. The fragments are output to the impurity collection box 105 by using the air pump 106.

[0037] like Figure 1-5 As shown, table legs 101 are fixedly installed at the four corners of the bottom of the box body 1, and the table legs 101 are used to improve the supporting stability of the device.

[0038] like Figure 1-5As shown, the bottom of the vertical rod 202 is fixedly mounted on the top of the base plate 104 , and the bottom of the reinforcing plate 204 is fixedly mounted on the top of the base plate 104 , so as to facilitate lifting the column 2 and allowing the rotating column 205 to rotate in the reinforcing plate 204 .

[0039] like Figure 1-5 As shown, the other end of the rope 203 is fixedly connected to the other side of the inside of the lever 201, and one side of the outer surface of the two electric pneumatic rods 107 is fixedly installed on the top of the box 1 to facilitate clamping of the ceramic tiles. As the rope 203 is slowly unwound, one side of the inside of the lever 201 is slowly lifted up using the vertical rod 202 and the gravity of the other side.

[0040] Working principle: When doing the inspection, the staff first opens the box door 102, places the ceramic tile on the suction cup 301, then turns on the external power supply of the electric pneumatic rod 107, starts the electric pneumatic rod 107, and the push rod of the electric pneumatic rod 107 starts to push the clamping plate 303 downward. When it moves to the surface of the ceramic tile, it continues to move downward. When the ceramic tile is completely clamped, the electric pneumatic rod 107 is closed. Then the staff closes the box door 102, stands in front of the glass window 108, and manually shakes the hand crank 207. The rod 207 rotates while driving the rotating column 205 to reverse. The rotating column 205 reduces the winding of the rope 203 by rotating. The rope 203 has been wound before. As the rope 203 is slowly unwound, the inner side of the lever 201 is slowly lifted up by the vertical rod 202 and the gravity of the other side. Then the cylinder 2 begins to descend in the box 1. As the hand crank 207 reverses, the descending position of the cylinder 2 is controlled. When it descends to the desired position, another staff member starts the motor 305 and the electronic timer 103 at the same time. At this time, the output shaft of the motor 305 starts to rotate and drives the grindstone 3 to rotate. As the grindstone 3 rotates, the glaze of the ceramic tile is gradually polished. The staff can manually turn the hand crank 207 to adjust the height of the grindstone 3 in real time. After the glaze of the ceramic tile is polished, the electronic timer 103 is paused at the same time, and the electronic timer 103 is counted, so as to calculate the wear resistance of the glaze of the ceramic tile, and to detect the wear resistance of the glaze of the ceramic tile, thereby diversifying the detection methods of ceramic tiles, improving the detection efficiency of ceramic tiles, and improving the quality of wear resistance detection of ceramic tiles. Since the grindstone 3 will generate a large amount of ceramic debris during grinding, in order to facilitate cleaning, the staff starts the air pump 106, and the input end of the air pump 106 begins to suck in a large amount of ceramic fragments through the suction head 302, and outputs the fragments to the impurity collection box 105. The staff can remove the impurity collection box 105 for cleaning at any time, thereby automatically cleaning the fragments generated during ceramic detection, and can be cleaned in a centralized manner, saving cleaning time for the next detection, thereby improving the overall detection progress.

[0041] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A ceramic tile glaze wear resistance detection device, characterized in that: include: A box body (1), wherein the outer surface of the box body (1) is connected to a box door (102) via a hinge, two electric pneumatic rods (107) are fixedly mounted on the top of the box body (1), one end of each of the two electric pneumatic rods (107) is fixedly mounted with a clamping plate (303), a plurality of suction cups (301) are fixedly mounted on one side of the inner wall of the box body (1), a glass window (108) is fixedly embedded in the interior of the box body (1), a bottom plate (104) is fixedly connected to one side of the outer surface of the box body (1), a vertical rod (202) is fixedly mounted on the top of the bottom plate (104), a lever (201) is movably embedded in the interior of the vertical rod (202), and the lever (201) is internally movable. A cylinder (2) is movably embedded in one side of the part, a rope (203) is fixedly connected to the other side of the inside of the lever (201), a reinforcing plate (204) is fixedly installed on the top of the bottom plate (104), a rotating column (205) is movably embedded in the inside of the reinforcing plate (204), the outer surface of the rotating column (205) is wound around and connected to one end of the rope (203), one end of the rotating column (205) is fixedly connected to a hand crank (207), a fixing plate (206) is fixedly installed on the top of the bottom plate (104), the outer surface of the cylinder (2) is slidably connected to the inside of the box (1), and an electronic timer (103) is fixedly installed on the outer surface of the box (1).

2. A ceramic tile glaze wear resistance detection device according to claim 1, characterized in that: A tray (304) is fixedly mounted on one end of the cylinder (2), and a motor (305) is fixedly mounted on the top of the tray (304).

3. A ceramic tile glaze wear resistance detection device according to claim 2, characterized in that: A grindstone (3) is fixedly mounted on the output end of the motor (305).

4. A ceramic tile glaze wear resistance detection device according to claim 1, characterized in that: An air pump (106) is fixedly mounted on the top of the bottom plate (104), and a suction head (302) is fixedly connected to the input end of the air pump (106).

5. A ceramic tile glaze wear resistance detection device according to claim 4, characterized in that: The outer surface of the suction head (302) is fixedly embedded in the box body (1), the output end of the air pump (106) is connected to the impurity collection box (105) via a hose, and the bottom of the impurity collection box (105) is fixedly connected to the top of the bottom plate (104).

6. The ceramic tile glaze wear resistance detection device according to claim 1, characterized in that: Table legs (101) are fixedly mounted at the four corners of the bottom of the box body (1).

7. The ceramic tile glaze wear resistance detection device according to claim 1, characterized in that: The bottom of the vertical rod (202) is fixedly mounted on the top of the bottom plate (104), and the bottom of the reinforcing plate (204) is fixedly mounted on the top of the bottom plate (104).

8. The ceramic tile glaze wear resistance detection device according to claim 1, characterized in that: The other end of the rope (203) is fixedly connected to the other side of the inside of the lever (201), and one side of the outer surface of the two electric pneumatic rods (107) is fixedly mounted on the top of the box (1).

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