Steel bar sleeve crack detection device

The steel sleeve crack detection device stabilizes transmission using an anti-deviation mechanism and collision prevention system, addressing the instability issues in existing devices and improving detection accuracy.

CN222166942UActive Publication Date: 2024-12-13FOSHAN JIAYU STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202323605190.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2024-12-13
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

Existing rebar sleeve crack detection devices face challenges in ensuring stable transmission of steel sleeves, often resulting in deviation during the process.

Method used

A steel sleeve crack detection device equipped with an anti-deviation mechanism and anti-rebar sleeve collision transmission mechanism, utilizing a frame structure with movable grooves, bidirectional threaded rods, rotating blocks, movable wheels, and limiting components to stabilize and guide the steel sleeves during transmission.

Benefits of technology

Enhances transmission stability and reduces deviation of steel sleeves, ensuring accurate and reliable crack detection through ultrasonic inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel bar sleeve crack detection device which comprises a frame body, the bottom end of the frame body is fixedly connected with a stable base, the top of the frame body is fixedly connected with a display frame, and the top of the frame body is fixedly connected with a detection frame. The anti-deviation mechanism comprises a movable groove formed in the frame body, a two-way threaded rod is movably connected to the interior of the movable groove, a rotating block is fixedly connected to one end of the two-way threaded rod, a first movable plate is movably connected to the outer wall of one end of the two-way threaded rod, and a second movable plate is fixedly connected to the outer wall of the other end of the two-way threaded rod; the outer wall of the other end of the bidirectional threaded rod is movably connected with a second moving plate, the top ends of the first moving plate and the second moving plate are fixedly connected with connecting plates, the outer wall of one end of each connecting plate is fixedly connected with a stabilizing frame, and the interior of one side of each stabilizing frame is movably connected with a movable wheel. The crack detection device for the reinforcing steel bar sleeve has the effect of reducing deviation of the reinforcing steel bar sleeve.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar sleeve detection, in particular to a steel bar sleeve crack detection device. Background Art

[0002] The rebar sleeve, also known as the rebar joint, is a connecting piece used to connect rebars and has an internal thread corresponding to the thread head. The simple construction process is to use a rolling process to process the end of the rebar into a straight thread, and use the corresponding connecting sleeve to connect the two rebars to each other.

[0003] After the production of the rebar sleeve is completed, cracks may appear in the rebar sleeve. The occurrence of cracks will seriously affect the use of the rebar sleeve, so it is necessary to use a rebar sleeve crack detection device to detect the rebar sleeve. Most crack detection devices use ultrasonic waves for detection. Nowadays, rebar sleeve crack detection devices mostly use a conveyor belt to transmit the rebar sleeve to the bottom of the ultrasonic crack detection head for detection during batch detection. This transmission method is difficult to ensure the transmission stability of the rebar sleeve when transmitting the rebar sleeve, and it is easy to cause the rebar sleeve to deviate during transmission. Utility Model Content

[0004] The utility model discloses a steel sleeve crack detection device, which aims to solve the technical problem that it is difficult to ensure the transmission stability of the steel sleeve when the steel sleeve is transmitted, and the steel sleeve is easily deviated during transmission.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A steel sleeve crack detection device comprises a frame, the bottom end of the frame is fixedly connected to a stable base, the top of the frame is fixedly connected to a display frame, the top of the frame is fixedly connected to a detection frame, one end of the detection frame is fixedly connected to an ultrasonic crack detection head below, one side of the frame is fixedly connected to a feeding frame, and also includes: an anti-deviation mechanism: the anti-deviation mechanism comprises a movable groove opened inside the frame, the inside of the movable groove is movably connected to a bidirectional threaded rod, one end of the bidirectional threaded rod is fixedly connected to a rotating block, one end of the bidirectional threaded rod is movably connected to a first movable plate on an outer wall, and the other end of the bidirectional threaded rod is movably connected to a second movable plate on an outer wall, the first movable plate and The top of the second movable plate is fixedly connected to a connecting plate, the outer wall of one end of the connecting plate is fixedly connected to a stabilizing frame, a movable wheel is movably connected inside one side of the stabilizing frame, and a limiting component for limiting the movement of the stabilizing frame is provided on the other side of the stabilizing frame; anti-rebar sleeve collision transmission mechanism: the anti-rebar sleeve collision transmission mechanism includes a transmission groove opened inside the frame body, the inner wall of the transmission groove is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a first output rod, the outer wall of the first output rod is provided with a transmission belt, the second output rod is movably connected inside the side of the transmission belt away from the first output rod, and a limiting protrusion is fixedly connected to the top of the transmission belt.

[0007] By setting up an anti-deviation mechanism, the stability effect of the steel sleeve during transmission is increased, and the phenomenon of deviation during transmission of the steel sleeve is reduced.

[0008] In a preferred embodiment, the rotating block extends to the outside of the frame body, and one end of the two-way threaded rod away from the rotating block is rotatably connected to the inner wall of the second movable plate through a bearing, and a moving opening matching the outer wall of the connecting plate is opened between the second movable plate and the transmission slot, and the interior of the first movable plate is provided with a forward thread groove matching the outer wall of one end of the two-way threaded rod, and the interior of the second movable plate is provided with a reverse thread groove matching the outer wall of the other end of the two-way threaded rod, and the connecting plate extends away from the second movable plate to the interior of the transmission slot, and the interior of the stabilizing frame is provided with a rotating opening for providing the movable wheel with rotation, and the movable wheels are provided in multiple groups, and the multiple groups of movable wheels are all provided on one side of the stabilizing frame, and the limiting assembly includes a limiting rod arranged on one side of the stabilizing frame and a limiting groove opened on one side of the transmission slot, and the inner wall of the limiting groove matches the outer wall of the limiting rod.

[0009] The cooperation between the limiting rod and the limiting groove of the limiting assembly facilitates the limiting of the stabilizing plate during movement, and the setting of the movable wheel allows the plate to still move when the steel sleeve is clamped.

[0010] In a preferred embodiment, the transmission belt is movably sleeved on the outer walls of the first output rod and the second output rod, the end of the first output rod away from the driving motor is rotatably connected to the inner wall of the transmission groove through a bearing, and both ends of the second output rod are rotatably connected to the inner wall of the transmission groove through bearings, and the limiting protrusions are provided in multiple groups, and the multiple groups of limiting protrusions are evenly arranged on the outer wall of the transmission belt, and the cross-section of the limiting protrusions is set to be conical.

[0011] By setting a plurality of groups of limiting protrusions, the steel sleeves are placed between the limiting protrusions so that the steel sleeves will not contact each other, thereby reducing the collision phenomenon during the transmission of the steel sleeves.

[0012] As can be seen from the above, a steel sleeve crack detection device includes a frame, the bottom end of the frame is fixedly connected to a stable base, the top of the frame is fixedly connected to a display frame, the top of the frame is fixedly connected to a detection frame, one end of the detection frame is fixedly connected to an ultrasonic crack detection head, one side of the frame is fixedly connected to a feeding frame, and also includes: an anti-deviation mechanism: the anti-deviation mechanism includes a movable groove opened inside the frame, the inside of the movable groove is movably connected to a bidirectional threaded rod, one end of the bidirectional threaded rod is fixedly connected to a rotating block, one end of the bidirectional threaded rod is movably connected to a first movable plate, the outer wall of the other end of the bidirectional threaded rod is movably connected to a second movable plate, the tops of the first movable plate and the second movable plate are fixedly connected to a connecting plate, the outer wall of one end of the connecting plate is fixedly connected to a stable frame, one side of the stable frame is movably connected to a movable wheel, and the other side of the stable frame is provided with a limiting component for limiting the movement of the stable frame. The utility model provides a steel sleeve crack detection device with a stable transmission and a technical effect of reducing the deviation of the steel sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a stereoscopic diagram of a steel sleeve crack detection device proposed by the utility model.

[0014] Figure 2 This is a partial stereoscopic diagram of the anti-deviating mechanism of the steel sleeve crack detection device proposed by the utility model.

[0015] Figure 3 This is a partial stereoscopic diagram of a movable groove of a steel sleeve crack detection device proposed by the utility model.

[0016] Figure 4 This is a stereoscopic diagram of a steel sleeve collision prevention transmission mechanism of a steel sleeve crack detection device proposed by the utility model.

[0017] Figure 5This is a partial stereoscopic diagram of a limit groove of a steel sleeve crack detection device proposed by the utility model.

[0018] In the attached drawings: 1. frame; 2. stable base; 3. display frame; 4. detection frame; 5. ultrasonic crack detection head; 6. movable groove; 7. bidirectional threaded rod; 8. rotating block; 9. first movable plate; 10. second movable plate; 11. connecting plate; 12. stable frame; 13. movable wheel; 14. limiting rod; 15. limiting groove; 16. transmission groove; 17. driving motor; 18. first output rod; 19. transmission belt; 20. second output rod; 21. limiting protrusion; 22. unloading frame. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0021] The utility model discloses a steel sleeve crack detection device which is mainly used in the scenario where it is difficult to ensure the transmission stability of the steel sleeve and the steel sleeve is easily deviated during transmission.

[0022] Reference Figure 1 , Figure 2 and Figure 3, a steel sleeve crack detection device, comprising a frame 1, a stable base 2 is fixedly connected to the bottom end of the frame 1, a display frame 3 is fixedly connected to the top of the frame 1, a detection frame 4 is fixedly connected to the top of the frame 1, an ultrasonic crack detection head 5 is fixedly connected to the bottom of one end of the detection frame 4, and a feeding frame 22 is fixedly connected to one side of the frame 1, and also includes; an anti-deviating mechanism: the anti-deviating mechanism comprises a movable groove 6 opened inside the frame 1, a bidirectional threaded rod 7 is movably connected inside the movable groove 6, a rotating block 8 is fixedly connected to one end of the bidirectional threaded rod 7, a first movable plate 9 is movably connected to the outer wall of one end of the bidirectional threaded rod 7, and a second movable plate 10 is movably connected to the outer wall of the other end of the bidirectional threaded rod 7, the tops of the first movable plate 9 and the second movable plate 10 are both fixedly connected to a connecting plate 11, and a stabilizing frame 12 is fixedly connected to the outer wall of one end of the connecting plate 11, and a movable wheel 13 is movably connected inside one side of the stabilizing frame 12, and a limiting component for limiting the movement of the stabilizing frame 12 is provided on the other side of the stabilizing frame 12;

[0023] Anti-rebar sleeve collision transmission mechanism: The anti-rebar sleeve collision transmission mechanism includes a transmission groove 16 opened inside the frame 1, the inner wall of the transmission groove 16 is fixedly connected to a driving motor 17, the output end of the driving motor 17 is fixedly connected to a first output rod 18, the outer wall of the first output rod 18 is sleeved with a transmission belt 19, the side of the transmission belt 19 away from the first output rod 18 is movably connected to the inside of the second output rod 20, the top of the transmission belt 19 is fixedly connected to a limiting protrusion 21, and the ultrasonic crack detection head 5 uses the characteristics of ultrasonic propagation and reflection in the material to detect defects and cracks in the rebar sleeve, and the model is "HS600e".

[0024] Reference Figure 5 In a preferred embodiment, the limiting assembly includes a limiting rod 14 arranged on one side of the stabilizing frame 12 and a limiting groove 15 opened on one side of the transmission groove 16, and the inner wall of the limiting groove 15 matches the outer wall of the limiting rod 14.

[0025] Among them, by rotating the rotating block 8, the bidirectional threaded rod 7 is driven to rotate, so that the first movable plate 9 and the second movable plate 10 are attached to the outer wall of the bidirectional threaded rod 7 and move relative to each other, so that the stabilizing frame 12 moves toward the direction of the steel sleeve through the connection of the connecting plate 11 and the limiting rod 14, and the outer wall of the steel sleeve is clamped and limited by the movable wheel 13.

[0026] The cooperation between the limiting rod 14 and the limiting groove 15 allows the stabilizing frame 12 to move normally, and the stabilizing frame 12 will not deviate or shake when moving.

[0027] Reference Figure 2 and Figure 3In a preferred embodiment, the rotating block 8 extends to the outside of the frame body 1, and the end of the bidirectional threaded rod 7 away from the rotating block 8 is rotatably connected to the inner wall of the second movable plate 10 through a bearing. A moving opening matching the outer wall of the connecting plate 11 is provided between the second movable plate 10 and the transmission groove 16. A forward thread groove matching the outer wall of one end of the bidirectional threaded rod 7 is provided inside the first movable plate 9, and a reverse thread groove matching the outer wall of the other end of the bidirectional threaded rod 7 is provided inside the second movable plate 10. The connecting plate 11 extends from one end of the second movable plate 10 to the inside of the transmission groove 16, and a rotating opening for providing rotation of the movable wheel 13 is provided inside the stabilizing frame 12. Multiple groups of movable wheels 13 are provided, and multiple groups of movable wheels 13 are all provided on one side of the stabilizing frame 12.

[0028] Among them, by setting up multiple sets of movable wheels 13, the steel sleeve can be normally transmitted through the movable wheels 13 when being clamped stably.

[0029] Reference Figure 1 and Figure 4 In a preferred embodiment, the transmission belt 19 is movably sleeved on the outer walls of the first output rod 18 and the second output rod 20, and the end of the first output rod 18 away from the driving motor 17 is rotatably connected to the inner wall of the transmission groove 16 through a bearing, and both ends of the second output rod 20 are rotatably connected to the inner wall of the transmission groove 16 through bearings, and multiple groups of limiting protrusions 21 are provided, and the multiple groups of limiting protrusions 21 are evenly arranged on the outer wall of the transmission belt 19, and the cross-section of the limiting protrusions 21 is set to be conical.

[0030] Among them, the normal transmission effect of the steel sleeve is ensured by the setting of the driving motor 17, the first output rod 18, the transmission belt 19 and the second output rod 20. Secondly, the uniform distribution of the limiting protrusions 21 ensures that the steel sleeves do not contact each other after placement, thereby reducing the collision of the steel sleeves.

[0031] Working principle: When in use, the steel sleeves are evenly placed between the limiting protrusions 21 so that there is a distance between the steel sleeves. The rotating block 8 is rotated to drive the bidirectional threaded rod 7 to rotate, so that the first movable plate 9 and the second movable plate 10 are attached to the outer wall of the bidirectional threaded rod 7 and move relative to each other. Through the connection of the connecting plate 11 and the limitation of the limiting rod 14, the stabilizing frame 12 moves toward the direction of the steel sleeve. At the same time, the outer wall of the steel sleeve is clamped and limited by the movable wheel 13, and the driving motor 17 is turned on to drive the first output rod 18 to rotate. Through the cooperation of the second output rod 20, the transmission belt 19 is movable to achieve the transmission effect.

[0032] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. A steel sleeve crack detection device, comprising a frame (1), the bottom end of the frame (1) is fixedly connected to a stable base (2), the top of the frame (1) is fixedly connected to a display frame (3), the top of the frame (1) is fixedly connected to a detection frame (4), an ultrasonic crack detection head (5) is fixedly connected below one end of the detection frame (4), and a material unloading frame (22) is fixedly connected to one side of the frame (1), characterized in that: Also includes; Anti-deviation mechanism: the anti-deviation mechanism comprises a movable groove (6) provided inside the frame body (1), the movable groove (6) is movably connected to a bidirectional threaded rod (7), one end of the bidirectional threaded rod (7) is fixedly connected to a rotating block (8), one end of the bidirectional threaded rod (7) is movably connected to a first movable plate (9) on an outer wall, the other end of the bidirectional threaded rod (7) is movably connected to a second movable plate (10), the top ends of the first movable plate (9) and the second movable plate (10) are both fixedly connected to a connecting plate (11), one end of the connecting plate (11) is fixedly connected to a stabilizing frame (12) on an outer wall, one side of the stabilizing frame (12) is movably connected to a movable wheel (13), and the other side of the stabilizing frame (12) is provided with a limiting component for limiting the movement of the stabilizing frame (12); Rebar sleeve collision prevention transmission mechanism: the rebar sleeve collision prevention transmission mechanism comprises a transmission groove (16) opened inside the frame (1), and a driving motor (17) is fixedly connected to the inner wall of the transmission groove (16).

2. A steel sleeve crack detection device according to claim 1, characterized in that: The rotating block (8) extends to the outside of the frame (1), and one end of the bidirectional threaded rod (7) away from the rotating block (8) is rotatably connected to the inner wall of the second movable plate (10) through a bearing, and a movable opening matching the outer wall of the connecting plate (11) is provided between the second movable plate (10) and the transmission groove (16).

3. A steel sleeve crack detection device according to claim 1, characterized in that: The first movable plate (9) has a forward thread groove inside that matches the outer wall of one end of the bidirectional threaded rod (7), and the second movable plate (10) has a reverse thread groove inside that matches the outer wall of the other end of the bidirectional threaded rod (7).

4. A steel sleeve crack detection device according to claim 1, characterized in that: One end of the connecting plate (11) away from the second movable plate (10) extends to the inside of the transmission slot (16), and a rotation opening for providing rotation of the movable wheel (13) is provided inside the stabilizing frame (12). The movable wheels (13) are provided in multiple groups, and the multiple groups of movable wheels (13) are all arranged on one side of the stabilizing frame (12).

5. A steel sleeve crack detection device according to claim 1, characterized in that: The limiting assembly comprises a limiting rod (14) arranged on one side of the stabilizing frame (12) and a limiting groove (15) opened on one side of the transmission groove (16), wherein the inner wall of the limiting groove (15) matches the outer wall of the limiting rod (14).

6. A steel sleeve crack detection device according to claim 1, characterized in that: The output end of the driving motor (17) is fixedly connected to a first output rod (18); an outer wall of the first output rod (18) is sleeved with a transmission belt (19); a second output rod (20) is movably connected to the inside of the transmission belt (19) at a side away from the first output rod (18); a limiting protrusion (21) is fixedly connected to the top of the transmission belt (19); the transmission belt (19) is movably sleeved on the outer walls of the first output rod (18) and the second output rod (20); and an end of the first output rod (18) away from the driving motor (17) is rotatably connected to the inner wall of the transmission groove (16) via a bearing.

7. A steel sleeve crack detection device according to claim 6, characterized in that: Both ends of the second output rod (20) are rotatably connected to the inner wall of the transmission groove (16) via bearings, a plurality of groups of the limiting protrusions (21) are provided, and the plurality of groups of the limiting protrusions (21) are evenly arranged on the outer wall of the transmission belt (19), and the cross-section of the limiting protrusions (21) is arranged to be conical.