Automatic data acquisition device for color-coated sheet production
The automated data acquisition device for color-coated plates addresses flexibility issues by using a symmetric rack and gear mechanism with mounting bases, enabling adaptable installation and efficient data collection across different production line widths.
Patent Information
- Application Number
- CN202420994741.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-09
AI Technical Summary
Existing automated data collection devices for color-coated plate production are inflexible and cannot adapt to the transmission structure of color-coated plate production lines with varying widths, limiting their installation and functionality.
An automated data acquisition device with a symmetrically arranged rack and gear mechanism, supported by matching mounting bases, allows flexible installation and adaptation to different production line widths, incorporating wide-angle high-speed cameras and a wireless data transmission system for efficient data collection.
Enables flexible installation and adaptation to varying production line widths, facilitating efficient data collection and integration with existing production systems through an integrated structural design.
Smart Images

Figure CN222167455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of color-coated plate production and processing equipment components, in particular to an automated data acquisition device for color-coated plate production. Background Art
[0002] The basic concept of color-coated steel sheet: On a continuous unit, cold-rolled steel strip, galvanized steel strip (electro-galvanized and hot-dip galvanized) is used as the substrate, and after surface pretreatment (degreasing and chemical treatment), one or more layers of liquid coating are applied by roller coating. The plate obtained after baking and cooling is the coated steel plate. At present, during the production and processing of color-coated steel sheets, its production and processing equipment is equipped with a color-coated steel sheet production data acquisition device on its color-coated steel sheet production transmission structure.
[0003] The utility model with prior art announcement number CN209657142U relates to a machine tool data acquisition device, including a machine tool and a data acquisition device, which realizes refined and more visualized production management, and helps to improve the automation and intelligence of CNC equipment.
[0004] However, the above-mentioned device still has the following problems when in use: when it performs automated data collection, its detection mechanism cannot be flexibly installed and disassembled on the production line, that is, when it performs automated data collection on the color-coated plate production line, it cannot be flexibly installed according to the requirements of its automated data collection station, and it cannot adapt to the transmission structure of the color-coated plate production line of different widths. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies of the prior art, the utility model provides an automated data acquisition device for color-coated plate production, which solves the problems raised by the background technology.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automated data acquisition device for color-coated plate production, comprising two limit sleeves, an image data collector is arranged at the bottom of the two limit sleeves, the two limit sleeves are U-shaped sleeves and are arranged symmetrically, a rack is slidably installed in each of the two limit sleeves, the two racks are arranged in a centrally symmetrical shape, and a gear is meshingly installed between the two racks, a connecting seat is fixedly connected to the front end of the rack on one side, and another connecting seat is fixedly connected to the rear end of the rack on the other side, the two connecting seats are arranged in a front-to-back symmetrical shape, and a group of support frames are fixedly connected to the bottom wall of the connecting seat, the two groups of support frames are arranged in a front-to-back symmetrical shape, each group of support frames is two and symmetrically arranged, and the bottom walls of each group of two support frames are fixedly connected to the same matching mounting base.
[0009] As a further solution of the utility model: a connecting column is fixedly connected to the center position of the bottom wall of the limit sleeve, the bottom walls of the two connecting columns are fixedly connected to an image data collector, a fill light is arranged in the middle of the bottom wall of the image data collector, and wide-angle high-speed cameras are arranged at both ends of the bottom wall of the image data collector.
[0010] As a further solution of the utility model: a driving mechanism is arranged on the top of the two limit sleeves, and the driving mechanism includes a fixing frame fixedly connected to the top walls of the two limit sleeves, the two fixing frames are arranged symmetrically and the same driving motor is fixedly installed between the upper side walls facing each other, a driving shaft is arranged at the center position of the bottom wall of the driving motor, and the bottom end of the driving shaft is fixedly connected to the hole in the gear.
[0011] As a further solution of the utility model: a wireless data transmitter is arranged at the front center of the image data collector, and a wireless controller is arranged at the top of the driving motor.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. In the utility model, the overall device adopts an integrated structural design, and the bottom is symmetrically provided with two sets of matching mounting bases. The overall device can be fixedly installed on the corresponding station of the transmission structure of the color-coated plate production line through the mounting grooves on the matching mounting bases and the mounting bolts, and can be flexibly installed according to the requirements of the automated data collection station.
[0014] 2. In the utility model, each of the front and rear mounting structures is connected with a rack, the two racks are arranged in a centrally symmetrical shape and meshed with the same gear, and a limit sleeve is arranged on the outer side of the two racks. The rotation of the gear can drive the two racks to move, and drive the front and rear mounting structures to move toward or away from each other to the same position, so as to adapt to the transmission structure of the color-coated plate production line with different widths. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The overall three-dimensional Figure 1 ;
[0016] Figure 2 The overall three-dimensional Figure 2 ;
[0017] Figure 3 This is a stereoscopic diagram of the overall removal of the rack and the front and rear installation structures of the utility model.
[0018] In the figure: 1. limit sleeve; 2. rack; 3. gear; 4. driving mechanism; 5. connecting column; 6. image data collector; 7. fill light; 8. wide-angle high-speed camera; 9. wireless data transmitter; 10. connecting seat; 11. support frame; 12. matching mounting base; 41. fixing frame; 42. driving motor; 43. driving shaft; 44. wireless controller. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figures 1 to 3 In the embodiment of the utility model, the automatic data acquisition device for color-coated plate production includes two limit sleeves 1, and an image data collector 6 is arranged at the bottom of the two limit sleeves 1. The two limit sleeves 1 are both U-shaped sleeves and are arranged symmetrically. A rack 2 is slidably installed in each of the two limit sleeves 1. The two racks 2 are arranged in a central symmetrical shape, and a gear 3 is meshed and installed between the two racks 2. A connecting seat 10 is fixedly connected to the front end of the rack 2 on one side, and another connecting seat 10 is fixedly connected to the rear end of the rack 2 on the other side. The two connecting seats 10 are arranged in a front-to-back symmetrical shape, and the front and rear groups of mounting structures are each connected to a rack 2, and the two racks 2 are arranged in a central symmetrical shape and meshed with the same gear 3, and the outer sides of the two racks 2 are limited by a limit sleeve 1. The rotation of the gear 3 can drive the two racks 2 to move, and drive the front and rear groups of mounting structures to move toward or away from each other to the same position, so as to adapt to the transmission structure of the color-coated plate production line of different widths.
[0021] A group of support frames 11 are fixedly connected to the bottom wall of the connecting seat 10, and the two groups of support frames 11 are arranged in a front-to-back symmetrical shape. Each group of support frames 11 has two and are arranged symmetrically. The bottom walls of each group of two support frames 11 are fixedly connected to the same matching mounting base 12. The overall device adopts an integrated structural design, and the bottom is symmetrically provided with two groups of matching mounting bases 12. The overall device can be fixedly installed on the corresponding workstation of the transmission structure of the color-coated plate production line through the mounting groove on the matching mounting base 12 and the mounting bolts, and can be flexibly installed according to the requirements of its automated data collection workstation.
[0022] A connecting column 5 is fixedly connected to the center position of the bottom wall of the limiting sleeve 1, and the bottom walls of the two connecting columns 5 are fixedly connected to an image data collector 6. A fill light 7 is arranged in the middle of the bottom wall of the image data collector 6, and wide-angle high-speed cameras 8 are arranged at both ends of the bottom wall of the image data collector 6. The two wide-angle high-speed cameras 8 at the bottom of the image data collector 6 can be used to collect image data for color-coated plate production.
[0023] A driving mechanism 4 is arranged on the top of the two limit sleeves 1, and the driving mechanism 4 includes a fixing frame 41 fixedly connected to the top walls of the two limit sleeves 1. The two fixing frames 41 are arranged symmetrically and the same driving motor 42 is fixedly installed between the upper side walls facing each other. A driving shaft 43 is arranged at the center position of the bottom wall of the driving motor 42, and the bottom end of the driving shaft 43 is fixedly connected to the hole in the gear 3. The driving motor 42 can drive the gear 3 to rotate via the driving shaft 43, thereby driving the two racks 2 to move.
[0024] A wireless data transmitter 9 is arranged at the front center of the image data collector 6, and a wireless controller 44 is arranged at the top of the drive motor 42. The color-coated plate production terminal control device can receive the image data transmitted by the wireless data transmitter 9, thereby completing the color-coated plate production automated data collection work and controlling the drive motor 42 to work via the wireless controller 44.
[0025] The working principle of the utility model is: its front and rear two sets of mounting structures are each connected with a rack 2, the two racks 2 are arranged in a central symmetrical shape and are meshed with the same gear 3, and a limiting sleeve 1 is arranged on the outer side of the two racks 2 to limit the position. The rotation of the gear 3 can drive the two racks 2 to move, and drive the front and rear two sets of mounting structures to move towards or away from each other to the same position, so as to adapt to the transmission structure of the color-coated plate production line with different widths. In addition, the overall device adopts an integrated structural design, and the bottom is symmetrically arranged with two sets of matching mounting bases 12 in a front-to-back shape. The overall device can be fixedly installed on the corresponding workstation of the color-coated plate production line transmission structure through the mounting groove on the matching mounting base 12 and the mounting bolts. It can be flexibly installed according to the requirements of its automated data acquisition workstation, and the two wide-angle high-speed cameras 8 at the bottom of the image data collector 6 can be used to collect image data of color-coated plate production. The terminal control device of color-coated plate production can receive image data transmitted by the wireless data transmitter 9, thereby completing the automated data collection of color-coated plate production.
[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automated data acquisition device for color-coated plate production, comprising two limit sleeves (1), wherein an image data acquisition device (6) is arranged at the bottom of the two limit sleeves (1); Features: The two limiting sleeves (1) are both U-shaped sleeves and are arranged symmetrically. A rack (2) is slidably mounted in each of the two limiting sleeves (1). The two racks (2) are arranged in a centrally symmetrical shape, and a gear (3) is meshedly mounted between the two racks (2); A connecting seat (10) is fixedly connected to the front end of the rack (2) on one side, and another connecting seat (10) is fixedly connected to the rear end of the rack (2) on the other side, and the two connecting seats (10) are arranged in a front-to-back symmetrical shape; A group of support frames (11) are fixedly connected to the bottom wall of the connecting seat (10); the two groups of support frames (11) are arranged in a front-to-back symmetrical shape; each group of support frames (11) has two support frames (11) and are arranged in a symmetrical shape; and the bottom walls of each group of two support frames (11) are fixedly connected to the same matching mounting base (12).
2. The color-coated plate production automation data acquisition device according to claim 1 is characterized in that: A connecting column (5) is fixedly connected to the center position of the bottom wall of the limiting sleeve (1), and the bottom walls of the two connecting columns (5) are fixedly connected to the image data collector (6).
3. The color-coated plate production automation data acquisition device according to claim 1 is characterized in that: A fill light (7) is arranged in the middle of the bottom wall of the image data collector (6), and wide-angle high-speed cameras (8) are arranged at both ends of the bottom wall of the image data collector (6).
4. The color-coated plate production automation data acquisition device according to claim 1 is characterized in that: A wireless data transmitter (9) is arranged at the front center of the image data collector (6).
5. The color-coated plate production automation data acquisition device according to claim 1 is characterized in that: A driving mechanism (4) is provided on the top of the two limiting sleeves (1), and the driving mechanism (4) comprises a fixing frame (41) fixedly connected to the top walls of the two limiting sleeves (1).
6. The color-coated plate production automation data acquisition device according to claim 5 is characterized in that: The two fixing frames (41) are symmetrically arranged and a same driving motor (42) is fixedly installed between the upper side walls facing each other.
7. The automatic data acquisition device for color-coated plate production according to claim 6 is characterized in that: A driving shaft (43) is arranged at the center of the bottom wall of the driving motor (42), the bottom end of the driving shaft (43) is fixedly connected to the hole in the gear (3), and a wireless controller (44) is arranged at the top end of the driving motor (42).
