Intelligent card chip hollowed-out production device
Through the automated design of the hollow production device of smart card chips, the problems of inaccurate loading and unloading accuracy and high labor intensity in smart card chip production are solved, automatic loading and unloading and continuous processing are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202420928534.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the production process of smart card chips, workers rely on manual loading and unloading, resulting in inaccurate accuracy and high labor intensity, which cannot meet the needs of large-scale production.
A smart card chip hollow production device is designed, including a conveyor belt, smart card limit seat, pressure sealing device, laser groove device, extension plate, pushing assembly and collection box, and automatic loading and loading through electric push rods and pushing heads. Cutting, combined with PLC controller to ensure accurate position and continuous processing.
Automatic loading and unloading is realized, reducing the labor intensity of staff, improving production efficiency, and supporting continuous processing to adapt to the production of smart card of different thicknesses.
Smart Images

Figure CN222167623U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smart card production, in particular to a smart card chip hollowing production device. Background Art
[0002] Smart card is a general term for plastic cards with microchips embedded in them. Some smart cards contain a microelectronic chip. Smart cards need to exchange data through a reader / writer, and the hollow production device for smart card chips is usually used in the personalized production process of smart cards (such as credit cards, bus cards, etc.). For example, the prior art (Announcement No. CN217113318U) discloses a sealing and pressing device for smart card chip production, which involves using a top block and a push plate in a sealing and pressing fixing mechanism to push the smart card from one side of the smart card respectively, and cooperating with a sealing and pressing workbench and a conveyor belt to keep the smart card in a fixed state, and the position where the smart card stops is the same each time, so that when the chip is sealed and pressed, the chip can be stably sealed and pressed together with the smart card to prevent position deviation and affect the sealing and pressing quality. After the sealing and pressing is completed, the top block and the push plate are retracted at the same time through the rack return to prevent affecting the subsequent conveying of the smart card by the conveyor belt.
[0003] Based on the existing technology, it is found that during the production and processing of smart card chips, it is usually necessary to rely on workers to manually load and unload materials, which is inaccurate and has high labor intensity, and cannot meet the needs of large-scale production. Therefore, the utility model proposes a smart card chip hollowing production device to solve the problems existing in the existing technology. Summary of the invention
[0004] In view of the above problems, the purpose of the utility model is to provide a smart card chip hollowing production device, which has the advantages of easy loading and unloading and can solve the problems in the prior art.
[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a smart card chip hollowing production device, including a device shell, a conveyor belt is installed on the inner side of the device shell, and a smart card limit seat is provided on the conveyor belt, and the smart card limit seat is evenly provided with several groups, and a sealing and pressing device and a laser grooving device are installed in sequence on the top of the device shell, an extension plate is installed on the device shell, and the extension plate and the device shell are integrally formed, a fixing plate is installed on the extension plate, and a first electric push rod is installed on the fixing plate, a first push head is installed at the telescopic end of the first electric push rod, and the position of the first push head is adapted to the smart card limit seat, an extension frame is installed on the side of the device shell away from the extension plate, a pushing assembly is installed on the extension frame, and the pushing assembly is adapted to the position of the smart card limit seat.
[0006] A further improvement is that a placement opening is provided on the inner side of the smart card limit seat, the depth of the placement opening is consistent with the thickness of the smart card limit seat, one end of the placement opening is connected to the outside, and a notch is provided on the smart card limit seat, and the notch is connected to the placement opening.
[0007] A further improvement is that two groups of symmetrically arranged conveyor pulleys are provided on the inner side of the conveyor belt, the conveyor pulley shaft is connected to the equipment housing through bearings and is driven by a motor, a support block is provided between the two groups of conveyor pulleys, two groups of support blocks are symmetrically provided, and the support blocks are connected to the equipment housing.
[0008] A further improvement is that the cross-section of the extension frame is L-shaped, the pushing assembly includes a second electric push rod, the second electric push rod is fixedly connected to the extension frame, and a second push head is installed at the telescopic end of the second electric push rod, and the size of the second push head is consistent with that of the first push head.
[0009] A further improvement is that a collection box is installed on the outside of the device housing, a collection box is placed on the inside of the collection box, hooks are installed on both sides of the upper end of the collection box, and the hooks are provided in several groups, and the inner sides of the hooks are in contact with the collection box.
[0010] Further improvements are as follows: two groups of symmetrically arranged relay plates are installed on the device housing, the positions of the two groups of relay plates correspond to the positions of the first push head and the second push head respectively, the upper end surface of the relay plate is flush with the upper end surface of the conveyor belt, and a baffle is installed on one side of one group of relay plates.
[0011] A further improvement is that the recess can accommodate the first pusher head to pass through.
[0012] The beneficial effects of the utility model are as follows: the hollowing production device for smart card chips can be docked with the conveying equipment for externally transmitting smart cards through the cooperation of the set extension frame and the pushing assembly, so that the device has the effect of automatic loading, and then through the cooperation of the set first electric push rod, the first push head and the collection box, the completed smart cards can be automatically unloaded. Therefore, the device has the functions of automatic loading and unloading, replacing the manual loading and unloading method, greatly reducing the labor intensity of the staff and improving production efficiency. In addition, through the set smart card limit seat that adapts to the smart card, it is convenient to limit the smart card, thereby facilitating continuous processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 It is a top view schematic diagram of the utility model.
[0015] Figure 2 It is a front view structural schematic diagram of the utility model.
[0016] Figure 3 It is a top view schematic diagram of the utility model after docking with the conveying equipment.
[0017] Figure 4 It is a top view schematic diagram of the smart card of the utility model when it is pushed into the smart card limiting seat.
[0018] Figure 5 It is a front view structural schematic diagram of the connection between the collection box and the collection tank of the utility model.
[0019] Figure 6 It is a top view schematic diagram of the smart card limit seat of the utility model.
[0020] Among them: 1. Equipment shell; 2. Conveyor belt; 3. Smart card limit seat; 4. Sealing device; 5. Laser slotting device; 6. Extension plate; 7. Fixed plate; 8. First electric push rod; 9. First push head; 10. Extension frame; 11. Placement port; 12. Notch; 13. Conveyor pulley; 14. Motor; 15. Support block; 16. Second electric push rod; 17. Second push head; 18. Collection box; 19. Collection box; 20. Hook; 21. Relay board; 22. Baffle bar; 23. Conveying equipment; 24. Smart card. DETAILED DESCRIPTION
[0021] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.
[0022] In this embodiment, a PLC controller is also provided, which is responsible for controlling all electronic components in the device.
[0023] according to Figure 1-Figure 6As described above, this embodiment proposes a hollow production device for smart card chips, including a device housing 1, a support column is installed at the lower end of the device housing 1, and the support column is evenly distributed in four groups, and a conveyor belt 2 is installed on the inner side of the device housing 1. In this embodiment, the upper end surface of the conveyor belt 2 is flush with the upper end surface of the device housing 1, such as Figure 2 As shown, two groups of symmetrically arranged conveyor pulleys 13 are provided on the inner side of the conveyor belt 2. The conveyor pulleys 13 are located at both ends of the conveyor belt 2 and serve as driving ends. Specifically, the conveyor pulley 13 shaft is connected to the equipment housing 1 through a bearing and is driven by a motor 14. In this embodiment, the motor 14 is located on the outer side of the equipment housing 1 and is connected to the equipment housing 1 through a bracket. The motor 14 corresponds to a servo motor. The servo motor has the effect of being able to control the speed and position accuracy very accurately. Therefore, when working, it can be controlled by a PLC controller to ensure that the distance moved by the conveyor belt 2 is consistent each time. A support block 15 is provided between the corresponding two groups of conveyor pulleys 13. Two groups of support blocks 15 are symmetrically provided, and the support blocks 15 are connected to the equipment housing 1. At the same time, the upper end of the support block 15 contacts the conveyor belt 2. In this embodiment, the positions of the two groups of support blocks 15 correspond to the positions of the sealing and pressing device 4 and the laser grooving device 5, respectively, so as to support the conveyor belt 2 when they are processed.
[0024] A smart card limit seat 3 is provided on the conveyor belt 2, and the smart card limit seat 3 is evenly provided with a plurality of groups, such as Figure 1 , Figure 2 and Figure 4 As shown, in the present embodiment, there are twelve groups of evenly distributed smart card limit seats 3. Specifically, when a group of smart card limit seats 3 is located directly below the laser grooving device 5, at this time, the positions of the sealing and pressing device 4, the first push head 9 and the second push head 17 are each corresponding to a group of smart card limit seats 3. The distance that the conveyor belt 2 rotates each time is the distance between the two groups of smart card limit seats 3, thereby ensuring that each time the conveyor belt 2 is started, the positions of some smart card limit seats 3 can be in the predetermined positions to ensure the normal operation of the equipment.
[0025] A sealing device 4 and a laser slotting device 5 are installed in sequence above the device housing 1, wherein the laser slotting device 5 uses laser cutting technology to slot the chip of the entering smart card 24, and then enters directly below the sealing device 4. The sealing device 4 is used to connect the chip with the smart card 24 (the installation position is the chip slot on the smart card 24).
[0026] An extension plate 6 is installed on the device housing 1, and the extension plate 6 and the device housing 1 are integrally formed. The length of the extension plate 6 is consistent with the length of the device housing 1. A fixing plate 7 is installed on the extension plate 6, and a first electric push rod 8 is installed on the fixing plate 7. A first push head 9 is installed at the telescopic end of the first electric push rod 8, and the position of the first push head 9 is adapted to the smart card limit seat 3. Figure 1 and Figure 2 As shown, in this embodiment, the first push head 9 corresponds to the unloading end. When a group of smart card limit seats 3 stays at the position corresponding to the first push head 9, the first electric push rod 8 is started, which drives the first push head 9 to move, and then pushes the smart card in the current smart card limit seat 3 to move through the first push head 9, thereby performing an operation of pushing unloading.
[0027] Further, a collection box 18 is installed on the outer side of the device housing 1. In this embodiment, the position of the collection box 18 is symmetrical to the position of the first pusher head 9. Figure 1 As shown, a collection box 19 is placed on the inner side of the collection box 18, and hooks 20 are installed on both sides of the upper end of the collection box 19, and the hooks 20 are provided in several groups. In the present embodiment, four groups of hooks are installed on the collection box 19, and the inner sides of the hooks 20 are in contact with the collection box 18. Therefore, when the first push head 9 pushes the smart card 24 to move, its moving direction is the direction of entering the collection box 18, and then the sealed smart card 24 is pushed down the equipment housing 1 and enters the collection box 18, that is, falls into the collection box 19, and the collection box 19 can be directly taken out from the collection box 18. Therefore, in combination with the first push head 9, the device has the effect of automatic unloading and reduces the labor intensity of the staff.
[0028] An extension frame 10 is installed on one side of the device housing 1 away from the extension plate 6, and a pusher assembly is installed on the extension frame 10, and the pusher assembly is adapted to the position of the smart card limit seat 3. In this embodiment, the position of the pusher assembly is staggered with the position of the fixed plate 7, that is, the fixed plate 7 corresponds to the conveyor belt wheel 13 at one end, and the position of the pusher assembly corresponds to the conveyor belt wheel 13 at the other end, that is, the distribution is as follows: Figure 1 As shown, specifically, the cross section of the extension frame 10 is L-shaped, and its longer end is fixedly connected to the device housing 1, so that there is a space between the inner side of the extension frame 10 and the device housing 1. In this embodiment, the cooperation between the extension frame 10 and the pusher assembly is aimed at realizing automatic loading, such as Figure 3As shown, the space between the extension frame 10 and the equipment housing 1 is convenient for the conveying device 23 for conveying the smart card 24 to enter. The height of the conveying device 23 corresponds to the height of the conveyor belt 2, that is, the smart card on the conveying device 23 and the smart card 24 on the conveyor belt 2 are on the same horizontal line, so the conveying device 23 cooperates with the conveyor belt 2 to continuously convey the smart card 24, and then uses the pushing component to transfer it to the smart card limit seat 3 at the corresponding position, and then the smart card passes through the laser grooving device 5 and the sealing device 4 in turn for grooving and chip sealing, and finally unloading. In the whole process, the intensity of manual participation can be greatly reduced, thereby reducing the labor intensity of the staff and improving production efficiency.
[0029] Specifically, the push assembly includes a second electric push rod 16, which is fixedly connected to the extension frame 10, and a second push head 17 is installed at the telescopic end of the second electric push rod 16. The size of the second push head 17 is consistent with that of the first push head 9. Further, two sets of symmetrically arranged relay boards 21 are installed on the equipment housing 1. The distribution of the relay boards 21 is as follows: Figure 1 As shown, the positions of the two groups of relay plates 21 correspond to the positions of the first push head 9 and the second push head 17 respectively, and the upper end surface of the relay plate 21 is flush with the upper end surface of the conveyor belt 2. Since there is a distance between the edge of the conveyor belt 2 and the device housing 1, in order to avoid the smart card from getting stuck or falling during the movement, the relay plate 21 is provided in this embodiment to provide distance compensation, that is, through the relay plate 21, the distance is reduced within the range of movement of the smart card to ensure the smooth passage of the smart card. At the same time, a baffle 22 is installed on one side of a group of relay plates 21. In this embodiment, the position of the baffle 22 corresponds to the position of the second push head 17, and one end of the baffle 22 is close to the smart card limit seat 3. Figure 3 and Figure 4 As shown, part of the baffle 22 extends to the top of the conveying device 23. Its purpose is to play a blocking role and also a limiting role. When the smart card 24 on the conveying device 23 contacts the baffle 22, the position at this time corresponds to the position of the smart card limit seat 3, and then the second push head 17 and the second electric push rod 16 cooperate to push the smart card 24 into the smart card limit seat 3, and then carry out subsequent processing in sequence.
[0030] Specifically, a placement opening 11 is provided on the inner side of the smart card limit seat 3, and the depth of the placement opening 11 is consistent with the thickness of the smart card limit seat 3, that is, the placement opening 11 is used for the smart card 24 to enter, and the size of the placement opening 11 is adapted to the size of the smart card 24, so the device can also support the processing of smart cards of the same specification but different thicknesses. Correspondingly, one end of the placement opening 11 is connected to the outside world, and this end is facing the end of the second push head 17, which is responsible for the entry of the smart card 24, and the smart card limit seat 3 is provided with a recess 12, which is the end of the smart card limit seat 3 facing the first push head 9, and the recess 12 is connected to the placement opening 11, and the recess 12 can accommodate the first push head 9 to pass through.
[0031] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A hollowing production device for a smart card chip, comprising a device housing (1), Features: A conveyor belt (2) is installed on the inner side of the device housing (1), and a smart card limit seat (3) is provided on the conveyor belt (2), and a plurality of smart card limit seats (3) are evenly arranged. A sealing device (4) and a laser slotting device (5) are installed in sequence above the device housing (1). An extension plate (6) is installed on the device housing (1), and the extension plate (6) and the device housing (1) are integrally formed. A fixing plate (7) is installed on the extension plate (6), and a first electric push rod (8) is installed on the fixing plate (7). A first push head (9) is installed at the telescopic end of the first electric push rod (8), and the position of the first push head (9) is adapted to the smart card limit seat (3). An extension frame (10) is installed on the side of the device housing (1) away from the extension plate (6), and a material pushing assembly is installed on the extension frame (10), and the material pushing assembly is adapted to the position of the smart card limit seat (3).
2. A smart card chip hollowing production device according to claim 1, Features: A placement opening (11) is provided on the inner side of the smart card limiting seat (3), the depth of the placement opening (11) is consistent with the thickness of the smart card limiting seat (3), one end of the placement opening (11) is connected to the outside, and a notch (12) is provided on the smart card limiting seat (3), and the notch (12) is connected to the placement opening (11).
3. A smart card chip hollowing production device according to claim 1, Features: Two groups of symmetrically arranged conveyor pulleys (13) are provided on the inner side of the conveyor belt (2); the shafts of the conveyor pulleys (13) are connected to the device housing (1) via bearings and are driven by a motor (14); a support block (15) is provided between the two groups of conveyor pulleys (13); two groups of the support blocks (15) are symmetrically provided, and the support blocks (15) are connected to the device housing (1).
4. A smart card chip hollowing production device according to claim 1, Features: The cross section of the extension frame (10) is L-shaped, and the material pushing assembly comprises a second electric push rod (16), the second electric push rod (16) is fixedly connected to the extension frame (10), and a second push head (17) is installed at the telescopic end of the second electric push rod (16), and the size of the second push head (17) is consistent with that of the first push head (9).
5. A smart card chip hollowing production device according to claim 1, Features: A collection box (18) is installed on the outside of the device housing (1), a collection box (19) is placed on the inside of the collection box (18), hooks (20) are installed on both sides of the upper end of the collection box (19), and the hooks (20) are provided in a plurality of groups, and the inner sides of the hooks (20) are in contact with the collection box (18).
6. A hollowing production device for a smart card chip according to claim 4, Features: Two groups of symmetrically arranged relay plates (21) are installed on the device housing (1); the positions of the two groups of relay plates (21) correspond to the positions of the first push head (9) and the second push head (17), respectively; the upper end surfaces of the relay plates (21) are flush with the upper end surface of the conveyor belt (2); and a stop bar (22) is installed on one side of one group of relay plates (21).
7. A smart card chip hollowing production device according to claim 2, Features: The recess (12) can accommodate the first push head (9) to pass through.
