Stranding machine for automobile wire harness production
By introducing a coordinated design of the rotation and translation drive mechanism into the wire twister, the problems of low efficiency and poor quality of the existing wire twister are solved, and efficient and stable twisted wire harness production is achieved.
Patent Information
- Application Number
- CN202420117704.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-16
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-16
AI Technical Summary
The existing wire stranders have low working efficiency during the twisting process and are difficult to ensure the quality of the twisted wire harness, which can easily lead to the wire harness being broken.
A wire twister including a stranded transverse workbench, a rotary strand fixed clamping mechanism and a translation drive mechanism are designed. By cooperating with each other, the rotation and translation drive mechanisms are adapted to shortening of the wire harness, avoiding tear breakage, and through multiple rotations The stranded wire fixing clamping mechanism is arranged staggered to improve working efficiency.
The quality and working efficiency of the stranded wire harness are improved, ensuring that the wire harness is not easy to break during the twisting process, and the design is convenient to operate, improving production efficiency.
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Figure CN222168032U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile wire harness production, and specifically relates to a wire twisting machine for automobile wire harness production. Background Art
[0002] The automotive wiring harness is the main network of the automotive circuit. Without the wiring harness, there would be no automotive circuit. The wiring harness refers to the contact terminal (connector) made of copper material, which is crimped with the wires and cables, and then the insulator is plastic-pressed or metal shell is added to form a component that connects the circuit. Among them, the twisted wire is an important part of the automotive wiring harness loop. It has the function of resisting signal interference. Many automotive wiring harness systems will use twisted wire to make the signal better transmitted.
[0003] In the prior art, the patent document with publication number CN 115346730 A discloses a device, a wire twisting machine and a method for realizing online point-wrap tape on a wire twisting machine, the device comprising a first rubber-wrapped head, a second rubber-wrapped head and a second twisting head driving mechanism; the second twisting head driving mechanism is used to be installed on the second twisting head, and is used to drive the second twisting head to rotate the second end of the twisted wire; the first rubber-wrapped head and the second rubber-wrapped head can be respectively installed on the rack on the side where the first twisting head is located and the side where the second twisting head is located, and are used to point-wrap tape on the glue-wrapped points at both ends of the twisted wire. The above technical solution realizes that the point-wrap tape is implemented synchronously and in parallel during the twisting process, but it can only twist one bundle of twisted wires at a time, and the work efficiency is relatively low. Moreover, since the twisting head bracket is fixedly arranged, the distance between the two twisting heads remains unchanged. However, during the twisting process, the entire bundle of twisted wires will continue to shorten, which is easy to tear off the wires inside the harness, and it is difficult to ensure the quality of the twisted harness. Summary of the invention
[0004] 1. Technical Problems Solved
[0005] In view of the deficiencies in the prior art, the utility model provides a wire twisting machine for automobile wire harness production which has a simple structure, is easy to operate, can ensure the quality of the twisted wire harness, and has relatively high working efficiency.
[0006] 2. Specific technical solutions
[0007] A wire stranding machine for automobile wire harness production includes a wire stranding transverse workbench, a wire stranding drive machine is installed at one end of the wire stranding transverse workbench, at least two rotating wire stranding fixing and clamping mechanisms are connected in parallel at the output end of the wire stranding drive machine, at least one translation drive mechanism is installed at the other end of the wire stranding transverse workbench, a wire stranding fixing and clamping mechanism is installed at the output end of the translation drive mechanism, the rotating wire stranding fixing and clamping mechanism is arranged opposite to the wire stranding fixing and clamping mechanism, and a wire trough structure is arranged on the upper surface of the wire stranding transverse workbench, and the wire trough structure is aligned and arranged below the rotating wire stranding fixing and clamping mechanism and the wire stranding fixing and clamping mechanism.
[0008] Preferably, two rotating twisted wire fixing and clamping mechanisms are installed in parallel at the output end of the twisted wire driving machine, and the two rotating twisted wire fixing and clamping mechanisms are staggered in the vertical and horizontal directions, with a vertical distance of 10-20 cm and a horizontal distance of 5-20 cm. Two translation driving mechanisms are installed at the other end of the twisted wire horizontal workbench for driving the two twisted wire fixing and clamping mechanisms respectively.
[0009] Preferably, the stranding drive machine comprises a driving motor, a transmission mechanism and two output rotating shafts, the transmission mechanism is transmission-connected to the output end of the driving motor, the two output rotating shafts are respectively transmission-connected to the transmission mechanism, and the two output rotating shafts have the same rotation speed, and the two output rotating shafts are used to be connected to two rotating stranding fixing clamping mechanisms.
[0010] Preferably: the stranding drive machine includes a mounting shell, the driving motor and the transmission mechanism are both mounted inside the mounting shell, one end of the two output rotating shafts is inside the mounting shell, and the other end extends out of the mounting shell and is connected to two rotating stranding wire fixing clamping mechanisms, and a protective cover is also installed on the stranding wire transverse workbench, which is connected to the side of the mounting shell and is used to protect and cover the position of the rotating stranding wire fixing clamping mechanism.
[0011] Preferably: the translation driving mechanism is provided with a translation mounting shell, a translation driving cylinder is installed inside the translation mounting shell, the output rod of the translation driving cylinder is connected to the translation mounting frame, a sliding limit rod is installed in the translation mounting shell, the middle part of the translation mounting frame is slidingly sleeved on the sliding limit rod, a translation slot is opened on the translation mounting shell, the outer end of the translation mounting frame passes through the translation slot and extends out of the translation mounting shell, and a strip mounting slot is also provided at the outer end of the translation mounting frame for installing a stranded wire fixing clamping mechanism.
[0012] Preferably, the stranded wire fixing clamping mechanism is provided with a mounting bracket, a mounting card plate group is provided at the tail end of the mounting bracket, the mounting card plate group is installed in the strip mounting slot by a bolt structure, a clamping drive cylinder is installed in the mounting bracket, the output end of the clamping drive cylinder is connected to the telescopic rod, the upper and lower sides of the end of the telescopic rod are respectively rotatably connected with a left connecting bar and a right connecting bar, the left connecting bar and the right connecting bar are inclined in opposite directions and are symmetrically arranged with the telescopic rod as the central axis of symmetry, the left connecting bar and the right connecting bar are respectively rotatably connected with a left lever support and a right lever support, a rotating support shaft is provided in the middle part of the left lever support and the right lever support, the rotating support shaft is rotatably installed in the middle part of the mounting bracket, the other ends of the left lever support and the right lever support are respectively provided with a left clamping head and a right clamping head, the left clamping head and the right clamping head are arranged opposite to each other.
[0013] Preferably, a wire clamping opening is provided at the head end of the mounting bracket, the wire clamping opening is open upward and closed at the bottom, the mounting bracket is provided with a middle slot hole, the wire clamping opening is connected to the middle slot hole, and the left clamping head and the right clamping head are movably arranged on both sides of the wire clamping opening respectively.
[0014] The beneficial effects of the utility model are as follows: the two ends of the wire harness to be twisted are respectively placed on the rotating twisted wire fixing clamping mechanism and the twisted wire fixing clamping mechanism, and then the twisted wire driving machine drives the two rotating twisted wire fixing clamping mechanisms to rotate to realize the twisting work, and during the twisting process, the twisted wire fixing clamping mechanism is driven by the translation driving mechanism to continuously move toward the rotating twisted wire fixing clamping mechanism to adapt to the continuous shortening of the wire harness after being wound together, avoid breaking the wires inside the wire harness, and ensure the quality of the twisted wire harness;
[0015] A wire clamping port is provided to facilitate placement of the wire harness, and the left clamping head and the right clamping head are quickly moved toward the middle to clamp. The middle slot hole is convenient for observing and adjusting the clamping position of the wire harness, so that the wire harness can be aligned more regularly when clamped. The left clamping head and the right clamping head are respectively connected to the right connecting bar and the left lever support and the right connecting bar and the right lever support and change the direction of the driving force with the right lever support, so that the stranded wire fixing clamping mechanism can be easily designed into a long strip shape, which is more conducive to the staggered arrangement of multiple stranded wire fixing clamping mechanisms, thereby improving work efficiency, and the clamping of the left clamping head and the right clamping head is more synchronous and stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0017] Figure 2 It is a schematic cross-sectional structure diagram of the stranded wire driving machine of the utility model.
[0018] Figure 3 It is a schematic cross-sectional structure diagram of the translation drive mechanism in the utility model.
[0019] Figure 4 It is a schematic cross-sectional structure diagram of the twisted wire fixing and clamping mechanism of the utility model.
[0020] In the figure: a stranding transverse workbench 1; a stranding drive machine 2; a rotating stranding fixing clamping mechanism 3; a translation driving mechanism 4; a stranding fixing clamping mechanism 5; a wire trough structure 6; a protective cover 7;
[0021] Driving motor 21; transmission mechanism 22; output rotating shaft 23; mounting housing 24;
[0022] Translational installation housing 41; translational drive cylinder 42; translational installation frame 43; sliding limit rod 44; strip-shaped installation slot 45;
[0023] Mounting bracket 51; clamping drive cylinder 52; telescopic rod 53; left connecting bar 54; right connecting bar 55; left lever support 56; right lever support 57; left clamping head 58; right clamping head 59. DETAILED DESCRIPTION
[0024] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0025] In the description of the present invention, it should be noted that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention; in addition, unless otherwise clearly specified and restricted, the terms "setting", "installation" and "connection" should be understood in a broad sense. Example
[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown: a wire stranding machine for automobile wire harness production, provided with a wire stranding transverse workbench 1, a wire stranding driving machine 2 is installed at one end of the wire stranding transverse workbench 1, and two rotating wire stranding fixing clamping mechanisms 3 are installed in parallel at the output end of the wire stranding driving machine 2, and more numbers can be set. As long as there is enough space, multiple rotating wire stranding fixing clamping mechanisms 3 can complete the twisting of multiple groups of wire harnesses at the same time, and the work efficiency is higher. The two rotating wire stranding fixing clamping mechanisms 3 are staggered in the vertical and horizontal directions, and the vertical distance is 10-20cm, and the horizontal distance is 5-20cm. Two translation driving mechanisms 4 are installed at the other end of the wire stranding transverse workbench 1, and the output ends of the translation driving mechanisms 4 are respectively installed with wire stranding fixing clamping mechanisms 5. A translation driving mechanism 4 can also be set, and the output end of the translation driving mechanism 4 is installed with two wire stranding fixing clamping mechanisms 5 in parallel, and the rotating wire stranding fixing clamping mechanisms 5 are installed in parallel. The number of the rotating stranded wire fixing clamping mechanism 3 and the stranded wire fixing clamping mechanism 5 are the same, and the structure is basically the same. The rotating stranded wire fixing clamping mechanism 3 and the stranded wire fixing clamping mechanism 5 are arranged opposite to each other, and a wire trough structure 6 is arranged on the upper surface of the stranding transverse workbench 1. The wire trough structure 6 is aligned and arranged below the rotating stranded wire fixing clamping mechanism 3 and the stranded wire fixing clamping mechanism 5. The two ends of the wire bundle to be twisted are respectively placed on the rotating stranded wire fixing clamping mechanism 3 and the stranded wire fixing clamping mechanism 5 and clamped and fixed. Then, the two rotating stranded wire fixing clamping mechanisms 3 are driven to rotate by the stranding drive machine 2 to realize the stranding work. In the stranding process, the stranded wire fixing clamping mechanism 5 is driven to continuously move toward the rotating stranded wire fixing clamping mechanism 3 by the translation drive mechanism 4 to adapt to the continuous shortening of the wire bundle after being entangled together, avoid tearing off the internal wires of the wire bundle, and ensure the quality of the twisted wire bundle.
[0027] The above-mentioned stranding drive machine 2 is composed of a driving motor 21, a transmission mechanism 22 and two output rotating shafts 23. The transmission mechanism 22 is transmission-connected to the output end of the driving motor 21. The two output rotating shafts 23 are respectively transmission-connected to the transmission mechanism 22, and the two output rotating shafts 23 have the same rotation speed. The two output rotating shafts 23 are used to be connected to two rotating stranding wire fixing clamping mechanisms 3.
[0028] The stranding drive machine 2 is also provided with an installation shell 24, and the driving motor 21 and the transmission mechanism 22 are both installed inside the installation shell 24. One end of the two output rotating shafts 23 is inside the installation shell 24, and the other end extends out of the installation shell 24 and is connected to the two rotating stranding wire fixing clamping mechanisms 3. A protective cover 7 is also installed on the stranding wire transverse workbench 1. The protective cover 7 is connected to the side of the installation shell 24 and is used to protect and cover the position of the rotating stranding wire fixing clamping mechanism 3, so that the safety protection of the rotating stranding wire part is sufficient to avoid injuries to the staff after misoperation.
[0029] The above-mentioned translation driving mechanism 4 is provided with a translation mounting shell 41, and a translation driving cylinder 42 is installed inside the translation mounting shell 41. The output rod of the translation driving cylinder 42 is connected to the translation mounting frame 43. A sliding limit rod 44 is installed in the translation mounting shell 41. The middle part of the translation mounting frame 43 is slidably sleeved on the sliding limit rod 44. A translation slot is opened on the translation mounting shell 41. The outer end of the translation mounting frame 43 passes through the translation slot and extends out of the translation mounting shell 41. A strip mounting slot 45 is also provided at the outer end of the translation mounting frame 43 for installing the stranded wire fixing clamping mechanism 5.
[0030] The above-mentioned stranded wire fixing clamping mechanism 5 is provided with a mounting bracket 51, and a mounting card plate group is provided at the tail end of the mounting bracket 51, and the mounting card plate group is installed in the strip-shaped mounting card groove 45 through a bolt structure. A clamping driving cylinder 52 is installed in the mounting bracket 51, and a telescopic rod 53 is connected to the output end of the clamping driving cylinder 52. The upper and lower sides of the end of the telescopic rod 53 are respectively rotatably connected with a left connecting bar 54 and a right connecting bar 55, and the left connecting bar 54 and the right connecting bar 55 are inclined in opposite directions and are symmetrically arranged with the telescopic rod 53 as the central axis of symmetry. The left connecting bar 54 and the right connecting bar 55 are respectively rotatably connected with a left lever support 56 and a right lever support 57, and a rotating support shaft is provided in the middle of the left lever support 56 and the right lever support 57, and the rotating support shaft is rotatably installed in the middle of the mounting bracket 51, and the other ends of the left lever support 56 and the right lever support 57 are respectively provided with a left clamping head 58 and a right clamping head 59, and the left clamping head 58 and the right clamping head 59 are arranged opposite to each other.
[0031] A wire clamping opening is provided at the head end of the mounting bracket 51, which is open to the upper side and closed at the lower side. The mounting bracket 51 is provided with a middle slot hole, which is connected to the middle slot hole, and the left clamping head 58 and the right clamping head 59 are movably arranged on both sides of the wire clamping opening, respectively. The wire clamping opening is convenient for placing the wire harness and clamping it quickly toward the middle through the left clamping head 58 and the right clamping head 59. The middle slot hole is convenient for observing and adjusting the clamping position of the wire harness, so that the alignment of the wire harness is more regular when clamped. The left clamping head 58 and the right clamping head 59 are respectively connected with the left connecting strip 54, the left lever support 56 and the right connecting strip 55, and the right lever support 57, and change the driving force direction with the right lever support 57, so that the stranded wire fixing clamping mechanism 5 is convenient to be designed into a long strip shape, which is more conducive to the staggered arrangement of multiple stranded wire fixing clamping mechanisms 5, and the clamping of the left clamping head 58 and the right clamping head 59 is more synchronous and stable.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention shall be defined by the appended claims.
Claims
1. A stranding machine for automobile wiring harness production, characterized in that: The invention comprises a stranded wire transverse workbench (1), a stranded wire driving machine (2) is installed at one end of the stranded wire transverse workbench (1), at least two rotating stranded wire fixing and clamping mechanisms (3) are connected in parallel at the output end of the stranded wire driving machine (2), at least one translation driving mechanism (4) is installed at the other end of the stranded wire transverse workbench (1), a stranded wire fixing and clamping mechanism (5) is installed at the output end of the translation driving mechanism (4), the rotating stranded wire fixing and clamping mechanism (3) and the stranded wire fixing and clamping mechanism (5) are arranged opposite to each other, and a wire trough structure (6) is arranged on the upper surface of the stranded wire transverse workbench (1), and the wire trough structure (6) is arranged in alignment below the rotating stranded wire fixing and clamping mechanism (3) and the stranded wire fixing and clamping mechanism (5).
2. The stranding machine for automobile wiring harness production according to claim 1, characterized in that: Two rotating twisted wire fixing and clamping mechanisms (3) are installed in parallel at the output end of the twisted wire driving machine (2), and the two rotating twisted wire fixing and clamping mechanisms (3) are staggered in both the vertical and horizontal directions. Two translation driving mechanisms (4) are installed at the other end of the twisted wire horizontal workbench (1) for driving the two twisted wire fixing and clamping mechanisms (5) respectively.
3. The stranding machine for automobile wiring harness production according to claim 2, characterized in that: The stranded wire driving machine (2) comprises a driving motor (21), a transmission mechanism (22) and two output rotating shafts (23); the transmission mechanism (22) is drivingly connected to the output end of the driving motor (21); the two output rotating shafts (23) are respectively drivingly connected to the transmission mechanism (22); the two output rotating shafts (23) rotate at the same speed; and the two output rotating shafts (23) are used to be connected to two rotating stranded wire fixing clamping mechanisms (3).
4. The stranding machine for automobile wiring harness production according to claim 3, characterized in that: The stranding drive machine (2) comprises a mounting housing (24), the driving motor (21) and the transmission mechanism (22) are both mounted inside the mounting housing (24), one end of two output rotating shafts (23) is inside the mounting housing (24), and the other end extends out of the mounting housing (24) and is connected to two rotating stranding fixing clamping mechanisms (3), and a protective cover (7) is also mounted on the stranding transverse workbench (1), the protective cover (7) being connected to the side of the mounting housing (24) and being used to protect and cover the position of the rotating stranding fixing clamping mechanism (3).
5. The stranding machine for automobile wiring harness production according to any one of claims 1 to 4, characterized in that: The translation drive mechanism (4) is provided with a translation installation shell (41), a translation drive cylinder (42) is installed inside the translation installation shell (41), an output rod of the translation drive cylinder (42) is connected to a translation installation frame (43), a sliding limit rod (44) is installed in the translation installation shell (41), a middle portion of the translation installation frame (43) is slidingly sleeved on the sliding limit rod (44), a translation slot is provided on the translation installation shell (41), an outer end portion of the translation installation frame (43) passes through the translation slot and extends out of the translation installation shell (41), and a strip-shaped installation slot (45) is also provided at the outer end portion of the translation installation frame (43) for installing a stranded wire fixing clamping mechanism (5).
6. The stranding machine for automobile wiring harness production according to claim 5, characterized in that: The stranded wire fixing clamping mechanism (5) is provided with a mounting bracket (51), a mounting card plate group is provided at the rear of the mounting bracket (51), the mounting card plate group is installed in the strip-shaped mounting card slot (45) by means of a bolt structure, a clamping drive cylinder (52) is installed in the mounting bracket (51), the output end of the clamping drive cylinder (52) is connected to a telescopic rod (53), the upper and lower sides of the end of the telescopic rod (53) are rotatably connected to a left connecting bar (54) and a right connecting bar (55), and the left connecting bar (54) and the right connecting bar (55) are inclined in opposite directions. The left connecting bar (54) and the right connecting bar (55) are symmetrically arranged with the telescopic rod (53) as the central axis of symmetry. The left connecting bar (54) and the right connecting bar (55) are rotatably connected to the left lever support (56) and the right lever support (57), respectively. A rotating support shaft is arranged in the middle of the left lever support (56) and the right lever support (57), and the rotating support shaft is rotatably mounted in the middle of the mounting bracket (51). The other ends of the left lever support (56) and the right lever support (57) are respectively provided with a left clamping head (58) and a right clamping head (59), and the left clamping head (58) and the right clamping head (59) are arranged opposite to each other.
7. The stranding machine for automobile wiring harness production according to claim 6, characterized in that: The mounting bracket (51) has a wire clamping opening at the head end, the wire clamping opening is open toward the upper side and closed at the lower side, the mounting bracket (51) has a middle slot hole, the wire clamping opening is connected to the middle slot hole, and the left clamping head (58) and the right clamping head (59) are movably arranged on two side surfaces of the wire clamping opening, respectively.
Citation Information
Patent Citations
Equipment for realizing online point adhesive tape winding of stranding machine, stranding machine and method
CN115346730A
