Inductor winding auxiliary structure
By designing extendable auxiliary fixing devices and arc-shaped fixing blocks, the cable deviation and damage during inductor winding are solved, and the winding quality and accuracy are improved.
Patent Information
- Application Number
- CN202420928661.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing inductor winding auxiliary structures During the winding process, the fixed clamps are in direct contact with the inductor, which may cause cable deviation or damage, affecting the winding quality.
An inductor winding auxiliary structure including a fixed column and a movable auxiliary fixing device is designed. The auxiliary fixing device can extend to the inside of the fixed column, and the inductor is fixed and supported by a fixed block, a support block and a spring to avoid direct cables. Contact, arc-shaped design for easy cable entanglement.
The quality of inductor winding is improved, ensuring that the cable is not affected by the fixing device during winding, and achieving a more accurate and stable winding effect.
Smart Images

Figure CN222168158U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of inductor winding equipment, in particular to an inductor winding auxiliary structure. Background Art
[0002] Inductor winding auxiliary structures refer to a series of devices and structures used to support and assist the winding process during the inductor manufacturing process. These auxiliary structures are designed to ensure that the winding can be accurately wound on the inductor skeleton or core in accordance with the predetermined method and requirements, so as to achieve the required electrical performance of the inductor. The design and selection of inductor winding auxiliary structures are crucial to achieving the electrical performance of the inductor. They can affect the inductance, quality factor, resistance, frequency response and other key parameters of the inductor. Inductor winding auxiliary structures play a vital role in the design and manufacturing process of inductors.
[0003] The existing inductor winding auxiliary structure usually includes a frame, a motor, a winding piece and a fixed column. During use, a wire-releasing column is usually provided on the winding piece, and the inductor wire is wound around the inductor through the wire-releasing column. Before this, the inductor is usually mounted on the fixed column, and then the fixed column is driven to rotate by the motor to wind the wire around the inductor. During this process, a fixed clamp is usually provided on one side of the fixed column to limit the position of the fixed column. However, during the existing use, the fixed clamp is usually in direct contact with the inductor, and the cable may be affected by the fixed clamp during the winding process, resulting in deviation or even damage to the cable during winding.
[0004] Therefore, it is necessary to provide a new inductor winding auxiliary structure to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an inductor winding auxiliary structure.
[0006] The utility model provides an inductor winding auxiliary structure, which is arranged inside a winding machine, and comprises a fixed column and an auxiliary fixing device movably arranged on opposite sides of the fixed column, wherein both of the auxiliary fixing devices can extend into the interior of the fixed column, and the two auxiliary fixing devices are arranged to synchronously fix and support the inner side wall of the inductor, and the bottom of the fixed column is also fixedly connected with a driving device for rotating the fixed column.
[0007] Preferably, the auxiliary fixing device includes a fixed block, a supporting block and a spring, a movable groove is provided on the fixed column, one side of the fixed block movably extends to the inside of the movable groove, one end of the fixed block close to the movable groove is fixedly connected to one end of the spring, one end of the spring away from the fixed block is fixedly connected to one side of the inside of the movable groove, the upper end edge of the fixed block away from the movable groove is arranged in an arc shape, the end of the fixed block away from the movable groove is also fixedly connected to one side of the supporting block, and the opposite edges of the bottom ends of the supporting block and the fixed block are arranged in an arc shape.
[0008] Preferably, the driving device includes a support frame and a first motor, the upper end of the support frame is fixedly connected to the winding machine, the first motor is fixedly arranged inside the support frame, and the output end of the first motor is fixedly connected to the bottom end of the fixed column through a connecting column.
[0009] Preferably, the winding machine includes a frame, a second motor, a rotating disk and a winding member, the rotating disk is arranged inside the frame, the output end of the second motor is fixedly connected to the bottom of the rotating disk, and the winding member is arranged above the rotating disk.
[0010] Preferably, a support plate is fixedly connected to the bottom end of the second motor, and opposite ends of the support plate are fixedly connected to opposite inner side walls of the frame.
[0011] Preferably, a plurality of heat dissipation holes are provided on the support frame.
[0012] Preferably, the winding member comprises a control body and two winding frames, opposite sides of the control body are fixedly connected to opposite inner side walls of the frame, and the two winding frames are installed at the bottom of the control body.
[0013] Compared with the related art, the inductor winding auxiliary structure provided by the utility model has the following beneficial effects:
[0014] The device is provided with two auxiliary fixing devices, both of which can extend into the interior of the fixing column. The two auxiliary fixing devices are provided for synchronously fixing and supporting the inner wall of the inductor. During the use of the overall device, the inductor can be fixed by the synchronous support of the two auxiliary fixing devices, and both of which can extend into the interior of the fixing column, so that when in use, during the process of winding the wire on the inductor, the wire can directly pass through the two auxiliary fixing devices without affecting the operation of the overall device. The overall device not only realizes the support and fixation of the inductor, but also has no influence on the cable during operation, thereby improving the overall quality of the inductor winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1This is a schematic diagram of the overall structure of the inductor winding auxiliary structure provided by the utility model;
[0016] Figure 2 A schematic diagram of the inductor winding auxiliary structure provided by the utility model from another perspective;
[0017] Figure 3 A schematic diagram of a rotating disk provided by the utility model;
[0018] Figure 4 A schematic diagram of the auxiliary fixing device provided by the utility model;
[0019] Figure 5 A cross-sectional view of a fixing column provided by the utility model;
[0020] Figure 6 for Figure 4 An enlarged view of point A is shown.
[0021] Numbers in the figure: 1. Control body; 2. Rotating disk; 3. Fixed column; 4. Frame; 5. Support frame; 6. Second motor; 7. Fixed block; 8. Support block; 9. Connecting column; 10. Heat dissipation hole; 11. First motor; 12. Movable slot; 13. Spring; 14. Support plate; 15. Winding rack. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0023] Please refer to Figure 1-Figure 6 ,in, Figure 1 This is a schematic diagram of the overall structure of the inductor winding auxiliary structure provided by the utility model; Figure 2 A schematic diagram of the inductor winding auxiliary structure provided by the utility model from another perspective; Figure 3 A schematic diagram of a rotating disk provided by the utility model; Figure 4 A schematic diagram of the auxiliary fixing device provided by the utility model; Figure 5 A cross-sectional view of a fixing column provided by the utility model; Figure 6 for Figure 4 An enlarged view of point A is shown.
[0024] In the specific implementation process, Figure 1-Figure 6 As shown, an inductor winding auxiliary structure is arranged inside the winding machine, comprising a fixed column 3 and an auxiliary fixing device movably arranged on the opposite side of the fixed column 3, both of which can extend into the inside of the fixed column 3, and the two auxiliary fixing devices are arranged to synchronously fix and support the inner side wall of the inductor, and the bottom of the fixed column 3 is also fixedly connected to a driving device for rotating the fixed column 3;
[0025] The auxiliary fixing device includes a fixing block 7, a supporting block 8 and a spring 13. A movable groove 12 is provided on the fixing column 3. One side of the fixing block 7 movably extends to the inside of the movable groove 12. One end of the fixing block 7 close to the movable groove 12 is fixedly connected to one end of the spring 13. One end of the spring 13 away from the fixing block 7 is fixedly connected to one side of the inside of the movable groove 12. The upper edge of the fixing block 7 away from the movable groove 12 is set in an arc shape. The end of the fixing block 7 away from the movable groove 12 is also fixedly connected to one side of the supporting block 8. The opposite edges of the bottom ends of the supporting block 8 and the fixing block 7 are both set in an arc shape.
[0026] In the specific implementation process, by setting the fixing block 7, when the inductor is sleeved on the fixing column 3, since the upper end of the fixing block 7 is in the shape of an arc, the fixing block 7 is squeezed by the inductor so that the fixing block 7 enters the inside of the fixing column 3, and the fixing block 7 is attached to the inside of the inductor by the force of the spring 13, so as to fix the inductor, and a supporting block 8 is set, and the inductor is further supported by the supporting block 8. In the process of winding, when the cable contacts the fixing block 7, the cable will directly pass between the fixing block 7 and the inner side wall of the inductor, and when the cable passes through the bottom of the supporting block 8, since the edges of the bottom ends of the supporting block 8 and the fixing block 7 are both in the shape of an arc, the cable is guided, so that the winding of the cable is convenient.
[0027] The driving device includes a support frame 5 and a first motor 11. The upper end of the support frame 5 is fixedly connected to the winding machine. The first motor 11 is fixedly arranged inside the support frame 5. The output end of the first motor 11 is fixedly connected to the bottom end of the fixed column 3 through a connecting column 9.
[0028] The first motor 11 mentioned above can rotate the fixing column 3, so as to facilitate the subsequent cable winding work;
[0029] The winding machine includes a frame 4, a second motor 6, a rotating disk 2 and a winding member, the rotating disk 2 is arranged inside the frame 4, the output end of the second motor 6 is fixedly connected to the bottom of the rotating disk 2, the winding member is arranged above the rotating disk 2, the bottom end of the second motor 6 is fixedly connected to a support plate 14, the opposite end of the support plate 14 is fixedly connected to the opposite inner wall of the frame 4, and a plurality of heat dissipation holes 10 are arranged on the support frame 5, wherein the heat dissipation holes 10 are arranged to volatilize the heat generated during the operation of the first motor 11;
[0030] The winding member includes a control body 1 and two winding frames 15, the opposite sides of the control body 1 are fixedly connected to the opposite inner side walls of the frame 4, and the two winding frames 15 are installed at the bottom of the control body 1;
[0031] The winding frame 15 is specifically a LZ-800 hook-type thick wire ring winding frame 15. The LZ-800 hook-type thick wire ring winding frame 15 is a tool equipment specially used for thick wire winding. It adopts a hook-type design and can easily wind the thick wire into a ring structure to meet specific process requirements.
[0032] The control subject mentioned above is Siemens PLC-S7-1200. Siemens PLC-S7-1200 series can indeed be used for the control of winding frames. S7-1200 is a programmable logic controller manufactured by Siemens, which is mainly used for controlling and automating industrial processes. It has powerful control functions and flexible scalability, and can meet the winding frame's requirements for precise control, stability and automation.
[0033] The working principle provided by the utility model is as follows: during the specific use of the device, by setting a fixing block 7, when the inductor is sleeved on the fixing column 3, since the upper end of the fixing block 7 is in an arc shape, the fixing block 7 is squeezed by the inductor so that the fixing block 7 enters the interior of the fixing column 3, and the fixing block 7 is fitted inside the inductor by the force of the spring 13 to fix the inductor, and a supporting block 8 is set to further support the inductor. During the winding process, when the cable contacts the fixing block 7, the cable will pass directly between the fixing block 7 and the inner side wall of the inductor, and when the cable passes the bottom of the supporting block 8, since the opposite edges of the bottom ends of the supporting block 8 and the fixing block 7 are set in an arc shape, the cable is guided, which facilitates the winding of the cable.
[0034] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0035] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An inductor winding auxiliary structure, which is arranged inside a winding machine, characterized in that: It comprises a fixing column (3) and an auxiliary fixing device movably arranged on opposite sides of the fixing column (3), wherein both of the auxiliary fixing devices can extend into the interior of the fixing column (3), and the two auxiliary fixing devices are arranged to synchronously fix and support the inner side wall of the inductor, and the bottom of the fixing column (3) is also fixedly connected to a driving device for rotating the fixing column (3).
2. The inductor winding auxiliary structure according to claim 1, characterized in that: The auxiliary fixing device comprises a fixing block (7), a supporting block (8) and a spring (13); a movable groove (12) is provided on the fixing column (3); one side of the fixing block (7) movably extends into the interior of the movable groove (12); one end of the fixing block (7) close to the movable groove (12) is fixedly connected to one end of the spring (13); one end of the spring (13) away from the fixing block (7) is fixedly connected to one side of the interior of the movable groove (12); an upper edge of the fixing block (7) away from the movable groove (12) is arranged in an arc shape; one end of the fixing block (7) away from the movable groove (12) is also fixedly connected to one side of the supporting block (8); and opposite edges of the bottom ends of the supporting block (8) and the fixing block (7) are both arranged in an arc shape.
3. The inductor winding auxiliary structure according to claim 2, characterized in that: The driving device comprises a support frame (5) and a first motor (11); the upper end of the support frame (5) is fixedly connected to the winding machine; the first motor (11) is fixedly arranged inside the support frame (5); and the output end of the first motor (11) is fixedly connected to the bottom end of the fixed column (3) via a connecting column (9).
4. The inductor winding auxiliary structure according to claim 3, characterized in that: The winding machine comprises a frame (4), a second motor (6), a rotating disk (2) and a winding member, wherein the rotating disk (2) is arranged inside the frame (4), an output end of the second motor (6) is fixedly connected to the bottom of the rotating disk (2), and the winding member is arranged above the rotating disk (2).
5. The inductor winding auxiliary structure according to claim 4, characterized in that: The bottom end of the second motor (6) is fixedly connected to a support plate (14), and the opposite end of the support plate (14) is fixedly connected to the opposite inner side wall of the frame (4).
6. The inductor winding auxiliary structure according to claim 5, characterized in that: The support frame (5) is provided with a plurality of heat dissipation holes (10).
7. The inductor winding auxiliary structure according to claim 6, characterized in that: The winding member comprises a control body (1) and two winding frames (15), the opposite sides of the control body (1) being fixedly connected to the opposite inner side walls of the frame (4), and the two winding frames (15) being installed at the bottom of the control body (1).
