Lightning arrester mounting seat of high-voltage electrical box
By adding thickness and reinforcement ribs to the lightning arrester mount of the high-voltage electrical box, the structure is simplified and welding is facilitated, and the problems of insufficient strength and cost in the prior art are solved, thereby achieving higher strength and safety.
Patent Information
- Application Number
- CN202420757836.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-12
AI Technical Summary
When the existing high-voltage electrical box lightning arrester mount increases strength and stiffness, it leads to increased manufacturing costs and complicated processes, posing safety hazards.
Using a mounting plate with a thickness of 6mm, bend out the first and second folding angles with an arc radius of 10mm, and set a left groove and a right groove at the folding angle to form a left reinforcement rib and a right reinforcement rib, and the welding pad is The box wall increases welding thickness, simplifies the structure and facilitates manufacturing.
The thickness and strength of the mounting plate are improved, the bending stress is reduced, the breakage prevention ability is enhanced, safety hazards are eliminated, and the manufacturing cost is almost not increased, ensuring the safe operation of the locomotive.
Smart Images

Figure CN222169282U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rail transportation, in particular to a lightning arrester mounting seat for a high-voltage electrical box. Background Art
[0002] The design life of the high-voltage electrical box of a high-speed train or a motor vehicle is 30 years. It adopts a two-meter square box structure, which is full of high-voltage electrical devices. Since the locomotive is inevitably subject to bumps and vibrations during operation, the foundation parts of each mounting seat (such as steel plates, steel sections, etc.) will crack, break, and open welds over time, which directly affects the safety of the high-speed train or motor vehicle operation, or brings safety hazards to the locomotive operation. Therefore, it is urgent to study the structure, strength, stiffness and stability of these mounting seats.
[0003] The lightning arrester mounting seat in the high-voltage electrical box currently in use is composed of a box wall and a mounting plate with a thickness of 5mm. The radius of the arc at the bending part of the mounting plate is generally 6mm. After a long period of bumpy operation, batch fractures occur at the bending part of the mounting plate, posing a great safety hazard to the stable operation of the locomotive. In the prior art, in order to increase the strength and rigidity of this part, a reinforcing rib plate is welded at the bending part of the original mounting plate. Although the problem of insufficient strength can be solved, the cost for the manufacturer is increased, and the process is changed from general management to special management. Now, a simpler improvement method is urgently needed, which can meet the strength and rigidity requirements of the installation base without increasing the manufacturing cost and bringing other disadvantages to the manufacturer. Therefore, the present application provides a lightning arrester mounting seat for a high-voltage electrical box to meet the demand. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a high-voltage electrical box lightning arrester mounting base to solve the existing problem that in order to increase the strength and rigidity of the place, a reinforcing rib plate is welded at the bending part of the original mounting plate. Although it can solve the problem of insufficient strength, it increases the cost for the manufacturer and changes the process from general management to special management.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A high-voltage electrical box lightning arrester mounting base comprises a box wall, an inner wall of which is mounted a mounting plate, the mounting plate being provided with a first folded angle and a second folded angle, the mounting plate being 6 mm thick, and the arc radii of the first folded angle and the second folded angle being 10 mm.
[0007] Preferably, two pads are welded to the inner wall of the box body, and both ends of the mounting plate are welded to the pads respectively, and the throat thickness of the fillet weld is 5 mm.
[0008] Preferably, a left groove is provided at the first folded corner on one side of the mounting plate close to the inner wall of the box wall.
[0009] Preferably, the mounting plate is provided with a left reinforcing rib on the opposite side of the left groove.
[0010] Preferably, a right groove is formed at the second corner on one side of the mounting plate close to the inner wall of the box wall.
[0011] Preferably, the mounting plate is provided with a right reinforcing rib on the opposite side of the right groove.
[0012] Compared with the prior art, the utility model has at least the following beneficial effects:
[0013] In the above scheme, by setting a mounting plate and increasing the thickness of the mounting plate, before installing the required mounting plate, a bending machine is used to press the mounting plate to form a first corner and a second corner with an arc radius of 10mm, and at the same time, a left groove and a right groove can also be directly pressed and folded, and the left groove and the right groove also form a left reinforcing rib and a right reinforcing rib on the opposite side of the mounting plate, and then the two pads are welded to the box wall and then the two ends of the mounting plate are welded to the pads respectively. During welding, the throat thickness of the fillet weld can be increased to 5mm according to the shape to further enhance the stability of the connection. The advantage of this is that the new structure is simple, easy to weld, and easy to manufacture. Moreover, for the entire high-voltage box, the manufacturing cost is reduced after the structure is improved. There is almost no change, no additional cost is added, the thickness of the mounting plate is increased, the strength and rigidity are also greatly improved, and the arc radius of the first corner and the second corner is increased to 10mm, which is convenient for single plate bending construction, increases strength, and reduces stress at the bending point. The anti-break ability is significantly enhanced. By setting left and right reinforcing ribs, the left and right reinforcing ribs can be directly pressed out while bending the mounting plate, without adding additional cost to the external reinforcing rib plate, so that the first corner and the second corner can withstand more force and become more stable, further solving the problem of insufficient strength, eliminating the safety hazard of the lightning arrester mounting seat, and providing reliable technical guarantee for the safe operation of the locomotive. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the lightning arrester mounting base of the high-voltage electrical box;
[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the mounting plate.
[0017] [Reference Signs]
[0018] 1. Box wall; 2. Pad; 3. Mounting plate; 4. First folded corner; 5. Second folded corner; 6. Left reinforcing rib; 7. Right reinforcing rib; 8. Left groove; 9. Right groove.
[0019] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION
[0020] The following is a detailed description of a high-voltage electrical box lightning arrester mounting seat provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0021] like Figure 1 and Figure 2 As shown, an embodiment of the utility model provides a high-voltage electrical box lightning arrester mounting base, including a box wall 1, a mounting plate 3 is installed on the inner wall of the box wall 1, the mounting plate 3 is provided with a first folded corner 4 and a second folded corner 5, the thickness of the mounting plate 3 is 6 mm, the arc radius of the first folded corner 4 and the second folded corner 5 is 10 mm, two pads 2 are welded to the inner wall of the box wall 1, the two ends of the mounting plate 3 are respectively welded to the pads 2, the throat thickness of the fillet weld is 5 mm, a left groove 8 is provided on the side of the mounting plate 3 close to the inner wall of the box wall 1 at the first folded corner 4, the mounting plate 3 is provided with a left reinforcing rib 6 on the opposite side of the left groove 8, a right groove 9 is provided on the side of the mounting plate 3 close to the inner wall of the box wall 1 at the second folded corner 5, and the mounting plate 3 is provided with a right reinforcing rib 7 on the opposite side of the right groove 9.
[0022] By setting the mounting plate 3 and increasing the thickness of the mounting plate 3, before installing the required mounting plate 3, a bending machine is used to press the mounting plate 3 to form a first corner 4 and a second corner 5 with an arc radius of 10 mm, and at the same time, a left groove 8 and a right groove 9 can also be directly pressed and folded, and the left groove 8 and the right groove 9 also form a left reinforcing rib 6 and a right reinforcing rib 7 on the opposite side of the mounting plate 3, and then the two pads 2 are welded to the box wall 1 and then the two ends of the mounting plate 3 are welded to the pad 2 respectively. During welding, the throat thickness of the fillet weld can be increased to 5 mm according to the shape to further enhance the stability of the connection. The advantage of this is that the new structure is simple, easy to weld, and easy to manufacture. Moreover, for the entire high-voltage box, after the structure is improved, it can be manufactured into There is almost no change in the structure, and there is no additional cost. The thickness of the mounting plate 3 is increased, and the strength and rigidity are also greatly improved. The arc radius of the first corner 4 and the second corner 5 is increased to 10 mm, which is convenient for single-plate bending construction and increases the strength. It also reduces the stress at the bending point, and the anti-break ability is significantly enhanced. By setting the left reinforcing rib 6 and the right reinforcing rib 7, the left reinforcing rib 6 and the right reinforcing rib 7 can be directly pressed out while bending the mounting plate 3, without adding additional cost to the external reinforcing rib plate, so that the first corner 4 and the second corner 5 can withstand more force and become more stable, further solving the problem of insufficient strength, eliminating the safety hazard of the lightning arrester mounting seat, and providing reliable technical guarantee for the safe operation of the locomotive.
[0023] The technical solution provided by the utility model is to set a mounting plate 3 and increase the thickness of the mounting plate 3. Before installing the required mounting plate 3, a bending machine is used to press the mounting plate 3 into a first folded corner 4 and a second folded corner 5 with an arc radius of 10 mm. At the same time, a left groove 8 and a right groove 9 can also be directly pressed out. The left groove 8 and the right groove 9 also form a left reinforcing rib 6 and a right reinforcing rib 7 on the opposite side of the mounting plate 3. Then, the two pads 2 are welded to the box wall 1 and then the two ends of the mounting plate 3 are respectively welded to the pad 2. During welding, the throat thickness of the fillet weld can be increased to 5 mm according to the shape to further enhance the stability of the connection. The advantage of this is that the new structure is simple, easy to weld, easy to manufacture, and for the entire high-voltage box, the structural improvement at this location is After the advancement, the manufacturing cost is almost unchanged, and there will be no additional cost. The thickness of the mounting plate 3 is increased, and the strength and rigidity are also greatly improved. The arc radius of the first corner 4 and the second corner 5 is increased to 10 mm, which is convenient for single-plate bending construction and increases the strength. It also reduces the stress at the bending point and significantly enhances the anti-breakage ability. By setting the left reinforcing rib 6 and the right reinforcing rib 7, the left reinforcing rib 6 and the right reinforcing rib 7 can be directly pressed out while bending the mounting plate 3, without adding additional cost to the external reinforcing rib plate, so that the first corner 4 and the second corner 5 can withstand more force and become more stable, further solving the problem of insufficient strength, eliminating the safety hazard of the lightning arrester mounting seat, and providing reliable technical guarantee for the safe operation of the locomotive.
[0024] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0025] A person skilled in the art will appreciate that all or part of the steps in the above-mentioned embodiment method can be completed by instructing related hardware through a program, and the program can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc.
[0026] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A high-voltage electrical box lightning arrester mounting seat, characterized in that: include: A box wall (1), the inner wall of which is mounted a mounting plate (3), the mounting plate (3) being provided with a first folded corner (4) and a second folded corner (5), the mounting plate (3) having a thickness of 6 mm, and the arc radii of the first folded corner (4) and the second folded corner (5) being 10 mm.
2. The high-voltage electrical box lightning arrester mounting seat according to claim 1, characterized in that: Two pads (2) are welded to the inner wall of the box wall (1), and both ends of the mounting plate (3) are respectively welded to the pads (2), and the throat thickness of the fillet weld is 5 mm.
3. The high-voltage electrical box lightning arrester mounting seat according to claim 1, characterized in that: A left groove (8) is provided at the first folded corner (4) on one side of the mounting plate (3) close to the inner wall of the box wall (1).
4. The high-voltage electrical box lightning arrester mounting seat according to claim 3, characterized in that: The mounting plate (3) is provided with a left reinforcing rib (6) on the side opposite to the left groove (8).
5. The high-voltage electrical box lightning arrester mounting seat according to claim 1, characterized in that: A right groove (9) is provided at the second folded corner (5) on one side of the mounting plate (3) close to the inner wall of the box wall (1).
6. The high-voltage electrical box lightning arrester mounting seat according to claim 5, characterized in that: The mounting plate (3) is provided with a right reinforcing rib (7) on the side opposite to the right groove (9).
