Integrated motor

By designing the clamping mechanism, slide chute, slide rail, anti-slip pad and auxiliary heat dissipation mechanism of the integrated motor, the inconvenience of installation and maintenance of the motor in the hydraulic station is solved, the stability and safety are improved, and the installation and commissioning are simplified. , extends service life and reduces maintenance costs.

CN222169508UActive Publication Date: 2024-12-13SHANDONG XINGTUO HYDRAULIC MASCH CO LTD
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Patent Information

Application Number
CN202420788276.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-13
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The installation and maintenance of existing motors in hydraulic stations is inconvenient, resulting in increased difficulty and cost of commissioning and maintenance, and insufficient stability and safety.

Method used

An integrated motor is designed, using a base plate and clamping mechanism, chute, slide rail, anti-slip pad and auxiliary heat dissipation mechanism to ensure the stable clamping and adaptability of the motor on the base of the rectangular profile of the hydraulic station, and through the sliding groove and The fine adjustment of the threaded rod achieves precise adjustment, which increases sliding smoothness and prevents displacement, and the auxiliary heat dissipation mechanism improves the heat dissipation effect of the motor and provides protection through a protective cover.

Benefits of technology

Improves the stability and safety of the motor, simplifies the installation and commissioning process, extends service life, reduces maintenance costs, and ensures the adaptability and versatility of the motor on different sized bases.

✦ Generated by Eureka AI based on patent content.

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Abstract

An integrated motor relates to the technical field of motors and comprises a bottom plate, the top of the bottom plate is fixedly connected with a motor and a gearbox, the bottom of the bottom plate is provided with a plurality of clamping mechanisms, each clamping mechanism comprises a left clamping plate and a right clamping plate, and the left clamping plate and the right clamping plate are arranged on the bottom plate in a sliding fit mode. And the left clamping plate and the right clamping plate are clamped on a rectangular profile base of a hydraulic station. According to the utility model, the motor can be stably clamped on a rectangular profile base of a hydraulic station through the clamping mechanism, so that the stability and the safety of the motor in the working process are ensured. Due to the design of the sliding groove, the left guide sleeve, the right guide sleeve, the corresponding threaded rod and the corresponding nut, the clamping mechanism can be adjusted easily and accurately, and the stability and adaptability of the motor are further enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of motors, and in particular to an integrated motor. Background Art

[0002] The motor plays a key role in the hydraulic station. By driving the hydraulic pump and other auxiliary equipment, it ensures the normal operation and working efficiency of the hydraulic system. By driving the hydraulic pump, the motor can convert electrical energy into hydraulic energy, thereby driving the actuators in the hydraulic system to work. The hydraulic pump is the core component of the hydraulic system. It is responsible for sucking and pressurizing the hydraulic oil from the oil tank, and then delivering the high-pressure hydraulic oil to the actuators, such as hydraulic cylinders or hydraulic motors. After receiving the pressure of the hydraulic oil, the actuator will produce corresponding actions to complete the required work tasks.

[0003] The selection of motors is crucial to the performance of hydraulic stations. The power and speed of the motors need to match the needs of the hydraulic pumps to ensure that the hydraulic system can work properly and meet the working requirements. At the same time, the reliability and stability of the motors are also factors to consider, because the failure of the motor may cause the entire hydraulic system to shut down.

[0004] If the motor is not easy to install, similar problems may occur during the subsequent debugging and maintenance process, increasing the difficulty and cost of debugging and maintenance. Utility Model Content

[0005] The purpose of the utility model is to solve the problems raised in the above background technology, and then propose an integrated motor.

[0006] The technical solution adopted by the utility model to solve its technical problems is:

[0007] An integrated motor comprises a base plate, the top of which is fixedly connected with a motor and a gearbox, the bottom of which is provided with a plurality of clamping mechanisms, the clamping mechanisms comprising a left clamping plate and a right clamping plate, the base plate being slidably fitted with a left clamping plate and a right clamping plate, the left clamping plate and the right clamping plate being clamped on a rectangular profile base of a hydraulic station.

[0008] Furthermore, a sliding groove is provided on the bottom of the base plate, and a left clamping plate and a right clamping plate are slidably fitted in the sliding groove, a left guide sleeve is provided on the left side of the sliding groove, a left threaded rod is slidably fitted in the left guide sleeve, the left threaded rod is fixedly connected to the left clamping plate after passing through the left guide sleeve, a first nut and a second nut are installed on the left threaded rod, and the first nut and the second nut are respectively located on both sides of the left guide sleeve, a right guide sleeve is provided on the right side of the sliding groove, a right threaded rod is slidably fitted in the right guide sleeve, the right threaded rod is fixedly connected to the right clamping plate after passing through the right guide sleeve, a third nut and a fourth nut are installed on the right threaded rod, and the third nut and the fourth nut are respectively located on both sides of the right and left guide sleeves.

[0009] Furthermore, a slide rail is installed in the slide groove, a slider is slidably matched on the slide rail, and a left clamping plate or a right clamping plate is fixedly connected to the slider.

[0010] Furthermore, anti-slip pads are provided on both sides of the slide groove.

[0011] Furthermore, a mounting plate is provided on the bottom plate, and an auxiliary heat dissipation mechanism is provided on the mounting plate.

[0012] Furthermore, the auxiliary heat dissipation mechanism includes a support column and a fan, a plurality of threaded holes are provided on the mounting plate, the support column is threadedly connected to the threaded holes, and the fan is fixedly connected to the support column.

[0013] Furthermore, the fan is located directly below the motor.

[0014] Furthermore, a protective cover is provided on the top of the base plate, the motor and the gearbox are located inside the protective cover, and a plurality of heat dissipation holes are provided on the protective cover.

[0015] Furthermore, the protective cover is provided with a through hole for accommodating the output shaft of the gearbox to pass through.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model can firmly clamp the motor on the rectangular profile base of the hydraulic station through multiple groups of clamping mechanisms at the bottom of the base plate, especially the left clamping plate and the right clamping plate, thereby ensuring the stability and safety of the motor during operation. The design of the slideway, the left guide sleeve, the right guide sleeve and the corresponding threaded rod and nut makes the adjustment of the clamping mechanism simple and precise, further enhancing the stability and adaptability of the motor. Secondly, the slide rails and sliders installed in the slideway provide smooth sliding movements for the left clamping plate and the right clamping plate, which not only facilitates the installation and commissioning of the motor, but also helps to reduce mechanical wear and extend the service life of the motor. The provision of the anti-skid pad effectively prevents the displacement of the motor due to vibration during operation, further improving the stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the front view of the utility model;

[0018] Figure 2 It is a left view of the utility model;

[0019] Figure 3 is a bottom view of the base plate;

[0020] Among them: 100 rectangular profile base, 1 bottom plate, 11 slide groove, 12 anti-slip pad, 2 gearbox, 3 motor, 31 mounting plate, 32 fan, 4 clamping mechanism, 41 left clamping plate, 42 right clamping plate, 43 left guide sleeve, 44 left threaded rod, 45 first nut, 46 second nut, 47 right threaded rod, 48 right guide sleeve, 49 third nut, 410 fourth nut. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:

[0022] like Figures 1 to 3 As shown, an integrated motor includes a base plate 1, a motor 3 and a gearbox 2 are fixedly connected to the top of the base plate, and multiple groups of clamping mechanisms 4 are provided at the bottom of the base plate, and the clamping mechanisms include a left clamping plate 41 and a right clamping plate 42. The left clamping plate and the right clamping plate are slidably matched on the base plate, and the left clamping plate and the right clamping plate are clamped on the rectangular profile base 100 of the hydraulic station. The motor can adapt to the rectangular profile base 100 of the hydraulic station of different sizes. This sliding fit design allows the motor to be easily installed on the base, and also improves the versatility and adaptability of the motor.

[0023] In at least one embodiment, a slide groove 11 is provided on the bottom of the base plate, and a left clamping plate and a right clamping plate are slidably matched in the slide groove. A left guide sleeve 43 is provided on the left side of the slide groove, and a left threaded rod 44 is slidably matched in the left guide sleeve. The left threaded rod passes through the left guide sleeve and is fixedly connected to the left clamping plate. A first nut 45 and a second nut 46 are installed on the left threaded rod, and the first nut and the second nut are respectively located on both sides of the left guide sleeve. A right guide sleeve 48 is provided on the right side of the slide groove, and a right threaded rod 47 is slidably matched in the right guide sleeve. The right threaded rod passes through the right guide sleeve and is fixedly connected to the right clamping plate. A third nut 49 and a fourth nut 410 are installed on the right threaded rod, and the third nut and the fourth nut are respectively located on both sides of the right and left guide sleeves. By rotating the nuts on the threaded rod, the positions of the left clamping plate and the right clamping plate can be fine-tuned, thereby ensuring that the motor is firmly clamped on the base. This fine-tuning function enables the motor to adapt to bases of different sizes and maintains the stability of the motor during operation.

[0024] In order to further improve the smoothness and stability of the sliding action, a slide rail is installed in the slide groove, a slider is slidably matched on the slide rail, and a left clamping plate or a right clamping plate is fixedly connected to the slider. The design of the slide rail and the slider reduces friction and wear, so that the left clamping plate and the right clamping plate can slide more smoothly on the bottom plate.

[0025] In order to prevent the motor from sliding or shifting on the base, anti-skid pads 12 are provided on both sides of the slide groove. The anti-skid pads increase the friction between the motor and the base, thereby improving the stability and safety of the motor.

[0026] In at least one embodiment, a mounting plate 31 is provided on the bottom plate, and an auxiliary heat dissipation mechanism is provided on the mounting plate to help the motor dissipate heat and keep its operating temperature within a normal range.

[0027] The scheme is refined, the auxiliary heat dissipation mechanism includes a support column and a fan 32. The mounting plate is provided with a plurality of threaded holes, the threaded holes are threadedly connected with the support column, and the support column is fixedly connected with the fan. When the motor is running, the fan generates airflow to take away the heat from the motor, thereby effectively reducing the temperature of the motor.

[0028] In order to ensure the best heat dissipation effect, the fan is located directly below the motor. Such a position enables the fan to directly dissipate heat from the motor, quickly take away the heat, and maintain the normal operating temperature of the motor.

[0029] In order to further protect the motor and gearbox from the influence of the external environment, a protective cover is provided on the top of the bottom plate, and the motor and gearbox are in the protective cover. The motor and gearbox are completely covered in the protective cover, thereby preventing dust, moisture and other impurities from entering the motor. The protective cover is provided with a number of heat dissipation holes to ensure good heat dissipation performance of the motor.

[0030] Furthermore, the protective cover is provided with a through hole for accommodating the output shaft of the gearbox. This through hole allows the output shaft of the gearbox to smoothly extend out of the protective cover and connect with other equipment or mechanisms. Such a design not only ensures the safety of the motor, but also facilitates the use and maintenance of the motor.

[0031] The steps for using the integrated motor are as follows:

[0032] 1. Installation and clamping: First, place the integrated motor in the desired position, ensuring that the clamping mechanism at the bottom of the base plate is aligned with the rectangular profile base of the hydraulic station. Then, using the structure of the slide and the left and right clamping plates, slide the left and right clamping plates to the appropriate position so that they can be clamped on the rectangular profile base. To ensure stable clamping, the left and right threaded rods can be adjusted and fixed by the first nut, the second nut, the third nut, and the fourth nut.

[0033] 2. Use rails and sliders (if equipped): If rails and sliders are installed in the slide, make sure the sliders fit correctly with the rails and fix the left or right clamping plate on the sliders to achieve smoother sliding and adjustment.

[0034] 3. Anti-slip measures: Check and ensure that the anti-slip pads on both sides of the slide are intact to provide additional stability and prevent sliding.

[0035] 4. Auxiliary heat dissipation: If there is a mounting plate and auxiliary heat dissipation mechanism on the base plate, ensure that the fan is properly installed on the support column and threaded into the threaded hole of the mounting plate. The fan should be located directly below the motor to provide effective heat dissipation.

[0036] 5. Use a protective cover: If the top of the base plate is equipped with a protective cover, make sure that the motor and gearbox are completely placed in the protective cover to provide protection. At the same time, make sure that the heat dissipation holes on the protective cover are unobstructed to allow heat to dissipate. In addition, check and make sure that the output shaft of the gearbox can smoothly pass through the through hole on the protective cover.

[0037] 6. Maintenance and inspection: During use, regularly check the tightness and wear of all parts, especially the clamping mechanism and heat dissipation mechanism. Adjust or replace parts as needed to ensure the stable operation and safety of the integrated motor.

[0038] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. An integrated motor, It is characterized in that It includes a base plate, the top of which is fixedly connected to a motor and a gearbox, the bottom of which is provided with multiple groups of clamping mechanisms, the clamping mechanisms include a left clamping plate and a right clamping plate, the base plate is slidably fitted with a left clamping plate and a right clamping plate, and the left clamping plate and the right clamping plate are clamped on a rectangular profile base of the hydraulic station.

2. The integrated motor according to claim 1, It is characterized in that The bottom of the base plate is provided with a sliding groove, and a left clamping plate and a right clamping plate are slidably fitted in the sliding groove, a left guide sleeve is provided on the left side of the sliding groove, a left threaded rod is slidably fitted in the left guide sleeve, and the left threaded rod is fixedly connected to the left clamping plate after passing through the left guide sleeve, a first nut and a second nut are installed on the left threaded rod, and the first nut and the second nut are respectively located at both sides of the left guide sleeve, a right guide sleeve is provided on the right side of the sliding groove, a right threaded rod is slidably fitted in the right guide sleeve, and the right threaded rod is fixedly connected to the right clamping plate after passing through the right guide sleeve, and a third nut and a fourth nut are installed on the right threaded rod, and the third nut and the fourth nut are respectively located at both sides of the right and left guide sleeves.

3. The integrated motor according to claim 2, It is characterized in that A slide rail is installed in the slide groove, a slider is slidably matched on the slide rail, and a left clamping plate or a right clamping plate is fixedly connected to the slider.

4. The integrated motor according to claim 2, It is characterized in that Anti-slip pads are arranged on both sides of the slide groove.

5. The integrated motor according to claim 3 or 4, It is characterized in that A mounting plate is arranged on the bottom plate, and an auxiliary heat dissipation mechanism is arranged on the mounting plate.

6. The integrated motor according to claim 5, It is characterized in that The auxiliary heat dissipation mechanism includes a support column and a fan. The mounting plate is provided with a plurality of threaded holes. The threaded holes are threadedly connected with the support column, and the fan is fixedly connected to the support column.

7. The integrated motor according to claim 6, It is characterized in that The fan is located directly below the motor.

8. The integrated motor according to claim 1, It is characterized in that A protective cover is arranged on the top of the bottom plate, the motor and the gearbox are located inside the protective cover, and a plurality of heat dissipation holes are arranged on the protective cover.

9. The integrated motor according to claim 8, It is characterized in that The protective cover is provided with a through hole for accommodating the output shaft of the gearbox to pass through.