Die for manufacturing drawing protein

By setting spherical concave surfaces and filter holes in the wire drawing protein preparation mold to form a homogenous chamber and a buffer chamber, the problems of high mechanical energy and large space in the existing device are solved, and high-efficiency and low-energy protein filtration and molding are achieved, suitable for short-distance transportation and edible needs.

CN222171284UActive Publication Date: 2024-12-17SHANDONG GUOHONG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420495553.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2024-12-17
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The existing plant wire drawing protein preparation devices require high mechanical energy, take up a large space and are difficult to achieve closed storage and transportation, which limits its application and transportation efficiency.

Method used

A mold including a filtering mechanism and a forming mechanism is designed. By setting up a plurality of spherical concave surfaces to form a homogenous chamber and a buffer chamber, the filter holes and the molding discharge holes are used to filter and mold proteins. The homogenous chamber and the buffer chamber are sealed. In the chamber, the filter hole filters the protein structure and buffers the pressure of the bin to avoid spraying.

Benefits of technology

The wire drawing protein preparation mold with small space and low energy loss rate is achieved, which can form uniform flesh-filled patterns and shorten the rehydration time to 5 minutes, which is suitable for short-distance transportation and edible needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mold for manufacturing drawing protein, and belongs to the technical field of food processing. A first spherical concave surface is arranged on the top surface of a filtering mechanism, and the first spherical concave surface and a die head connected with a die jointly form a homogenizing bin; a second spherical concave face is arranged on the bottom face of the filtering mechanism, a third spherical concave face is arranged on the top face of the forming mechanism, and the second spherical concave face and the third spherical concave face jointly form a buffering bin. The homogenizing bin and the buffering bin are both sealed bins; the homogenizing bin is connected with the buffering bin through the filtering holes; the filtering holes can be used for filtering the filamentous structure of the protein and smoothening the filamentous cell structure of the soybean protein; the surge bin is arranged, so that peak clipping can be carried out on pressure, and the spraying and puffing phenomenon is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of food processing, and in particular relates to a mould for making drawn protein. Background Art

[0002] In the past two years, research institutions around the world have paid great attention to the nutritional value and health benefits of soy protein, and have widely used it in the food and pharmaceutical industry. Its health benefits mainly include: lowering plasma cholesterol levels, preventing and treating cardiovascular diseases; preventing urinary calcium loss, and promoting bone health; the fibrous protein supplied by the fibrous protein supplier is mainly used for meat products such as meatballs, tribute balls, sausages, hot dogs, sausages, sausages, meat fillings, fried fish paste products, vegetarian fish, vegetarian shrimp, vegetarian chicken, and other vegetarian and spicy meat skewers, instant noodles and other snacks. Before the long rehydration time of wet-process fibrous protein and the limitations of cold chain storage and transportation can be better solved, dry-process fibrous protein still occupies the vast majority of the vegetarian market with its relatively loose internal structure, which is easy to dry and rehydrate.

[0003] Regarding plant fibrous protein, the following patent documents have been disclosed: CN101797010 A discloses a special extrusion die for a twin-screw extruder that uses high-temperature soybean meal and high-temperature peanut meal to produce fibrous protein. The special extrusion die is composed of a manifold, a reorganization chamber, a compression chamber, an extrusion chamber, and a die mouth. The outer layers of the manifold, reorganization chamber, compression chamber, and extrusion chamber are all provided with cooling liquid and steam input devices. The processing process is to add high-temperature soybean meal or high-temperature peanut meal and water to the twin-screw extruder in a certain proportion, and the front end is connected to the special extrusion die. The protein composition is changed by high temperature, high pressure, high shear, molding and other processes, so that the protein molecules are neatly arranged and have a unidirectional organizational structure, and at the same time, they are puffed and coagulated to form fibrous protein, which has a chewing feel similar to meat. The above-mentioned fibrous protein product is low in fat and high in protein, has a tough taste, and has no bitter taste. It has a meat-like texture when peeled by hand and has high tensile strength. It can be used as a raw material for making various healthy foods.

[0004] The above-mentioned devices have the problems of requiring high mechanical energy, occupying large space, and being difficult to achieve closed storage and transportation. Utility Model Content

[0005] The utility model aims to solve the problems that the devices for preparing plant fibrous protein under the prior art require high mechanical energy, occupy a large space, and are difficult to achieve closed storage and transportation. A mold for preparing fibrous protein is provided. The mold for preparing fibrous protein prepares fibrous protein by arranging multiple spherical concave surfaces to form a homogenizing bin and a buffer bin.

[0006] In order to achieve the above purpose, the technical solution adopted in this application is:

[0007] A mold for making fibrous protein, comprising a filtering mechanism and a molding mechanism; the bottom surface of the filtering mechanism is in contact with the top surface of the molding mechanism; the filtering mechanism comprises a first spherical concave surface, a second spherical concave surface and a filtering hole; the first spherical concave surface is arranged on the top surface of the filtering mechanism, and the second spherical concave surface is arranged on the bottom surface of the filtering mechanism; the first spherical concave surface and the second spherical concave surface are connected through the filtering hole; the molding mechanism comprises a third spherical concave surface and a molding discharge hole; the third spherical concave surface is arranged on the top surface of the molding mechanism; the molding discharge hole is connected to the bottom of the third spherical concave surface; the top surface contour of the first spherical concave surface matches the cross-section of the die head connected to the mold, and the bottom of the die head and the first spherical concave surface together form a homogenizing bin; the top surface contour of the third spherical concave surface matches the bottom surface contour of the second spherical concave surface, and the third spherical concave surface and the second spherical concave surface together form a buffer bin.

[0008] Preferably, two homogenizing bins are provided and are bilaterally symmetrical, and the homogenizing bins are spherical spaces with a long axis of 101 mm, a short axis of 61 mm, and a depth of 26 mm.

[0009] Preferably, the filter holes are small holes with a diameter of 5 mm, and the filter holes are arranged in a group of five, and two groups of filter holes are symmetrically arranged in each homogenizing bin.

[0010] Preferably, two buffer bins are provided and are bilaterally symmetrical, and the buffer bin is a spherical space with a long axis of 90 mm, a short axis of 50 mm, and a depth of 20 mm.

[0011] Preferably, the diameter of the molding discharge hole is 8 mm.

[0012] Preferably, an oak plug is also included, and the cross section of the oak plug matches the bottom outlet of the formed discharge hole.

[0013] Preferably, a positioning pin is provided at the contact point between the bottom surface of the filtering mechanism and the top surface of the forming mechanism, and two positioning pins are provided and are symmetrical front to back.

[0014] Compared with the prior art, the advantages and positive effects of the utility model are:

[0015] The utility model sets a first spherical concave surface on the top surface of the filtering mechanism, and the first spherical concave surface and the die head connected to the mold together form a homogenizing bin; sets a second spherical concave surface on the bottom surface of the filtering mechanism and sets a third spherical concave surface on the top surface of the forming mechanism, and the second spherical concave surface and the third spherical concave surface together form a buffer bin; the homogenizing bin and the buffer bin are both sealed chambers; the homogenizing bin and the buffer bin are connected through filtering holes; the filtering holes can filter the filamentous structure of the protein and straighten the filamentous cell structure of the soy protein; the setting of the buffer bin can cut the pressure peak to avoid the occurrence of the puffing phenomenon. The utility model is a mold for making wire-drawn protein, which has the advantages of small space occupation and low energy loss rate, and can realize short-distance transportation; in addition, the use of the mold of the utility model can form a uniform texture of shredded meat, and the rehydration time is about 5 minutes, which meets the waiting time of eating methods such as hot pot and spicy hot pot, and is deeply loved by people. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a top view of the schematic diagram of the filtering mechanism structure;

[0020] Figure 3 It is a bottom view of the filter mechanism structure diagram;

[0021] Figure 4 This is a top view of the forming mechanism structure diagram:

[0022] In the above figures, 1. filtering mechanism; 2. forming mechanism; 3. first spherical concave surface; 4. second spherical concave surface; 5. filtering hole; 6. third spherical concave surface; 7. forming discharge hole; 8. homogenizing bin; 9. buffer bin; 10. oak plug; 11. positioning pin. DETAILED DESCRIPTION

[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0025] Embodiment 1, as Figures 1 to 4 As shown, the utility model aims to provide a mold for making a fibrous protein, which makes up for the defects of the fibrous protein preparation mold under the prior art that the mechanical energy is high, the space is large, and it is difficult to achieve closed storage and transportation. Therefore, in order to achieve the above-mentioned purpose, the present embodiment provides a mold for making a fibrous protein, including a filtering mechanism 1 and a forming mechanism 2; the bottom surface of the filtering mechanism 1 is in contact with the top surface of the forming mechanism 2; the filtering mechanism 1 includes a first spherical concave surface 3, a second spherical concave surface 4 and a filtering hole 5; the first spherical concave surface 3 is arranged on the top surface of the filtering mechanism 1, and the second spherical concave surface 4 is arranged on the filtering hole 5. The bottom surface of the mechanism 1; the first spherical concave surface 3 and the second spherical concave surface 4 are connected by a filtering hole 5; the molding mechanism 2 includes a third spherical concave surface 6 and a molding discharge hole 7; the third spherical concave surface 6 is arranged on the top surface of the molding mechanism 2; the molding discharge hole 7 is connected to the bottom of the third spherical concave surface 6; the top surface contour of the first spherical concave surface 3 matches the die head section connected to the mold, and the die head bottom and the first spherical concave surface 3 together form a homogenizing bin 8; the top surface contour of the third spherical concave surface 6 matches the bottom surface contour of the second spherical concave surface 4, and the third spherical concave surface 6 and the second spherical concave surface 4 together form a buffer bin 9;

[0026] The homogenizing bins 8 are provided with two and are bilaterally symmetrical. The homogenizing bins 8 are spherical spaces with a long axis of 101 mm, a short axis of 61 mm, and a depth of 26 mm. The filtering holes 5 are small holes with a diameter of 5 mm. The filtering holes 5 are arranged in a group of five. Two groups of filtering holes 5 are symmetrically arranged in each homogenizing bin. When the material passes through the holes, the filtering holes 5 filter the filamentous structure of the soybean protein and smooth the filamentous cell structure of the soybean protein. The smoothed soybean protein enters the buffer bin 9.

[0027] The buffer bins 9 are provided with two and are symmetrical. The buffer bins 9 are spherical spaces with a long axis of 90 mm, a short axis of 50 mm, and a depth of 20 mm. The setting of the buffer bins 9 can cut the pressure peak and avoid the occurrence of puffing. The diameter of the molding discharge hole 7 is 8 mm. The bottom outlet of the molding discharge hole 7 is the outlet of the finished fibrous protein product.

[0028] A mold for making a drawn protein in this embodiment also includes an oak plug 10, the cross section of which matches the bottom outlet of the molding discharge hole 7; when in use, the oak plug 10 forms a closed space in the buffer bin 9, so that the mold can store a portion of the soy protein while also realizing short-distance transportation of the mold;

[0029] A positioning pin 11 is also provided at the contact point between the bottom surface of the filtering mechanism 1 and the top surface of the forming mechanism 2. Two positioning pins 11 are provided and are symmetrical front to back. The positioning pin 11 can ensure that the filtering mechanism 1 and the forming mechanism 2 are accurately aligned.

[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A mold for making fibrous protein, characterized in that: The invention comprises a filtering mechanism (1) and a forming mechanism (2); the bottom surface of the filtering mechanism (1) is in contact with the top surface of the forming mechanism (2); the filtering mechanism (1) comprises a first spherical concave surface (3), a second spherical concave surface (4) and a filtering hole (5); the first spherical concave surface (3) is arranged on the top surface of the filtering mechanism (1), and the second spherical concave surface (4) is arranged on the bottom surface of the filtering mechanism (1); the first spherical concave surface (3) and the second spherical concave surface (4) are connected via the filtering hole (5); the forming mechanism (2) comprises a third spherical concave surface ( The molding mechanism (2) has a third spherical concave surface (6) and a molding discharge hole (7); the third spherical concave surface (6) is arranged on the top surface of the molding mechanism (2); the molding discharge hole (7) is connected to the bottom of the third spherical concave surface (6); the top surface contour of the first spherical concave surface (3) matches the cross section of the die head connected to the mold, and the bottom of the die head and the first spherical concave surface (3) together form a homogenizing bin (8); the top surface contour of the third spherical concave surface (6) matches the bottom surface contour of the second spherical concave surface (4), and the third spherical concave surface (6) and the second spherical concave surface (4) together form a buffer bin (9).

2. A mold for making fibrous protein according to claim 1, characterized in that: The homogenizing bins (8) are provided with two and are bilaterally symmetrical. The homogenizing bins (8) are spherical spaces with a long axis of 101 mm, a short axis of 61 mm, and a depth of 26 mm.

3. A mold for making fibrous protein according to claim 1, characterized in that: The filtering holes (5) are small holes with a diameter of 5 mm. The filtering holes (5) are arranged in groups of five, and two groups of filtering holes (5) are symmetrically arranged in each homogenizing bin.

4. A mold for making fibrous protein according to claim 1, characterized in that: The buffer bins (9) are provided with two and are bilaterally symmetrical. The buffer bins (9) are spherical spaces with a long axis of 90 mm, a short axis of 50 mm, and a depth of 20 mm.

5. A mold for making fibrous protein according to claim 1, characterized in that: The diameter of the molding discharge hole (7) is 8 mm.

6. A mold for making fibrous protein according to claim 5, characterized in that: It also includes an oak plug (10), the cross section of which matches the bottom outlet of the molded discharge hole (7).

7. A mold for making fibrous protein according to claim 1, characterized in that: A positioning pin (11) is also provided at the contact point between the bottom surface of the filtering mechanism (1) and the top surface of the forming mechanism (2), and two positioning pins (11) are provided and are symmetrical front to back.