Powder coating dust removal device for production

By introducing partition plates, exhaust fans and spray heads into the powder coating dust removal device, the problems of blockage and low dust removal efficiency of the filter plate in the prior art are solved, and efficient dust recovery and air purification are achieved.

CN222173545UActive Publication Date: 2024-12-17HENAN JIAOAN TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420566075.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2024-12-17
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The existing powder coating dust removal device is prone to clogging during the dust removal process, resulting in inefficient dust removal effect and air flows out quickly, affecting the timely recycling and utilization of dust particles.

Method used

A device including a dust removal box, a partition board, a induced fan, an exhaust fan, a filter, a spray head and a cleaning brush are designed to separate dust and powder through the filter, and purify the air by using the exhaust fan and a spray head. Clean the filter regularly with a cleaning brush to prevent clogging.

Benefits of technology

The dust removal efficiency of powder coating is improved, ensuring that dust can be recycled in time, avoiding filter plate clogging, and achieving more efficient dust purification.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222173545U_ABST
    Figure CN222173545U_ABST
Patent Text Reader

Abstract

The utility model discloses a powder coating dust removal device for production, which relates to the technical field of powder coating dust removal and comprises a dust removal box body, a partition plate is vertically mounted in the middle of an inner cavity of the dust removal box body, and a through hole and an induced draft fan are respectively arranged at the front end and the rear end of the dust removal box body and the middle of the front end of the partition plate. The induced draft fan is installed at the front end of the partition plate through bolts, the exhaust fan and the two filter screens are installed at the rear end of the partition plate through bolts, the two filter screens are arranged at the front end and the rear end of the dust removal box body respectively, and the cleaning brush is arranged on the side, facing the induced draft fan, of the filter screen at the front end. According to the dust removal device for the powder coating for production, dust and powder blended in air are separated through the filter screen, the dust removal effect of the powder coating is achieved, then the air moves along the filter screen at the rear end under the action of the exhaust fan, the air is purified through the spraying head, and the filter screen is regularly cleaned through the cleaning brush; the filter screen is prevented from being blocked by long-term use of dust.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of powder coating dust removal, in particular to a powder coating dust removal device for production. Background Art

[0002] Powder coating refers to a new type of solvent-free 100% solid powder coating. Different from the form of general coating, it exists in the state of fine powder. Since no solvent is used, it is called powder coating. Powder coating is harmless, efficient, resource-saving and environmentally friendly. Powder coating will inevitably generate a lot of dust during the production process. In the dust removal process, the existing dust removal device absorbs the air containing dust particles in the production workshop and the powder particles on the production equipment into the dust removal device. In the patent with application number 202022423530.0, "a dust removal device for powder coating production is disclosed, including a device shell, a dust collecting port is opened on one side of the device shell, a dust collecting hood is fixedly installed on the outside of the dust collecting port, a fan is fixedly installed on the inner side of the device shell located on the dust collecting port, a filter plate is obliquely installed in the dust collecting hood, a dust collecting box is fixedly installed at the bottom of the dust collecting hood, and the dust collecting box is connected to the dust collecting hood."

[0003] The above-mentioned document facilitates the direct recycling of dust particles and powder particles. However, when collecting dust particles, the clogging of the filter plate is not taken into consideration, and the dust removal effect is inefficient. In addition, the air flow into the device housing cannot come out quickly, so that the dust particles and powder particles absorbed at the dust collecting port cannot be brought into the device housing with the air in time. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of the utility model is to provide a powder coating dust removal device for production to solve the above-mentioned deficiencies in the prior art.

[0005] In order to achieve the above-mentioned object, the utility model provides the following technical solutions: a powder coating dust removal device for production, comprising a dust removal box, a partition plate is vertically installed in the middle of the inner cavity of the dust removal box, and through holes are respectively opened at the front and rear ends of the dust removal box and the middle of the front end of the partition plate;

[0006] An induced draft fan, the induced draft fan is mounted on the front end of the partition plate by bolts, and an exhaust fan is mounted on the rear end of the partition plate by bolts;

[0007] Two filter screens, the two filter screens are respectively arranged at the front end and the rear end of the dust removal box;

[0008] A cleaning brush, the cleaning brush is arranged on the side of the front filter screen facing the induced draft fan;

[0009] Two spray heads, the two spray heads are rotatably mounted in the inner cavity of the dust removal box and located on both sides of the rear end of the partition plate;

[0010] A powder box is mounted on the front bottom of the dust removal box body through bolts.

[0011] Furthermore, the filter at the front end is in an inclined state and is located in the inner cavity of the dust removal box, the opening of the powder box is located at the lower end of the front end filter, and a baffle is installed at the bottom of the front end through hole of the dust removal box through bolts.

[0012] Furthermore, a water tank is installed on the rear side of the top of the dust removal box by bolts, and the spray head is connected to the water tank through a water pipe. The inner cavity of the dust removal box is located at the rear end of the exhaust fan and electric rotating seats are installed on both sides by bolts. The two spray heads are symmetrically installed on the electric rotating seats, and the two spray heads rotate in opposite directions.

[0013] Furthermore, a bracket is provided at the bottom end of the dust removal box, and an electric telescopic column is installed between the dust removal box and the bracket. The fixed end of the electric telescopic column is installed on the top of the bracket by bolts, and the movable end of the electric telescopic column is installed on the bottom end of the dust removal box by bolts.

[0014] Furthermore, an inclined structure is provided at the bottom end of the inner cavity of the dust removal box, between the partition plate and the rear end filter screen, and a water outlet pipe is installed at the rear end of the exterior of the dust removal box by bolts.

[0015] Furthermore, the right end wall of the dust removal box is located at the rear end of the front filter and is installed with a slot frame through bolts, the slot frame is installed with an electric mechanical arm, the electric mechanical arm is installed with a curved rod through a rotating shaft at one end away from the slot frame, and a motor connected to the end of the rotating shaft is installed at the top of the electric mechanical arm through a bracket, and the cleaning brush is installed on the end of the curved rod away from the motor through bolts.

[0016] Compared with the prior art, the utility model provides a powder coating dust removal device for production, which separates the dust and powder dissolved in the air through a filter screen to achieve the effect of powder coating dust removal. The dust enters the dust removal box, and then the air is moved along the rear end filter screen by the action of the exhaust fan. During the movement, the dust in the air is taken away by the spray head to purify the air. The filter screen is cleaned regularly with a cleaning brush to prevent dust from clogging the filter screen for long-term use, thereby achieving efficient dust removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0018] Figure 1 The overall structural diagram provided for the embodiment of the utility model;

[0019] Figure 2 A schematic diagram of the structure of the side and rear ends provided by an embodiment of the utility model;

[0020] Figure 3 A schematic diagram of the structure of the inner cavity cross section of the dust removal box provided in an embodiment of the utility model;

[0021] Figure 4 A schematic diagram of the structure of the cleaning brush connection provided in an embodiment of the utility model.

[0022] Description of reference numerals:

[0023] 1. Dust removal box; 2. Partition plate; 3. induced draft fan; 4. Exhaust fan; 5. Filter; 6. Cleaning brush; 7. Sprinkler head; 8. Powder box; 9. Baffle; 10. Water tank; 11. Electric telescopic column; 12. Trough frame; 13. Electric mechanical arm; 14. Curved rod. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] See also Figure 1-4 A powder coating dust removal device for production includes a dust removal box 1, a partition plate 2 is vertically installed in the middle of the inner cavity of the dust removal box 1, and through holes are respectively opened at the front and rear ends of the dust removal box 1 and the middle of the front end of the partition plate 2;

[0028] The induced draft fan 3 is installed at the front end of the partition plate 2 by bolts, and the exhaust fan 4 is installed at the rear end of the partition plate 2 by bolts;

[0029] Two filter screens 5, the two filter screens 5 are respectively arranged at the front end and the rear end of the dust removal box 1;

[0030] A cleaning brush 6, which is arranged on the side of the front filter screen 5 facing the induced draft fan 3;

[0031] Two spray heads 7, which are rotatably mounted in the inner cavity of the dust removal box 1 and located on both sides of the rear end of the partition plate 2;

[0032] The powder box 8 is mounted on the front bottom of the dust removal box body 1 by bolts.

[0033] The front filter screen 5 is in an inclined state and is located in the inner cavity of the dust removal box 1. The opening of the powder box 8 is located at the lower end of the front filter screen 5. A baffle 9 is installed at the bottom of the front through hole of the dust removal box 1 by bolts to prevent powder from flying around.

[0034] A water storage tank 10 is installed on the rear side of the top of the dust removal box 1 by bolts, and the spray head 7 is connected to the water storage tank 10 through a water pipe. The inner cavity of the dust removal box 1 is located at both sides of the rear end of the exhaust fan 4 and is installed with an electric rotating seat by bolts. The two spray heads 7 are symmetrically installed on the electric rotating seat. The two spray heads 7 rotate in opposite directions to ensure that the entire inner cavity of the dust removal box 1 is sprayed evenly;

[0035] A bracket is provided at the bottom of the dust removal box 1, and an electric telescopic column 11 is installed between the dust removal box 1 and the bracket. The fixed end of the electric telescopic column 11 is installed on the top of the bracket by bolts, and the movable end of the electric telescopic column 11 is installed on the bottom of the dust removal box 1 by bolts, so that the height of the dust removal box 1 can be adjusted according to needs;

[0036] The bottom of the inner cavity of the dust removal box 1 is located between the partition plate 2 and the rear filter screen 5 to set an inclined structure to prevent water from flowing to the front end of the dust removal box 1. The rear end of the dust removal box 1 is bolted with a water outlet pipe;

[0037] The right end wall of the dust removal box 1 is located at the rear end of the front filter screen 5 and is installed with a slot frame 12 by bolts. The slot frame 12 is installed with an electric mechanical arm 13. The electric mechanical arm 13 is rotated away from the slot frame 12 and a curved rod 14 is installed through a rotating shaft. A motor connected to the end of the rotating shaft is installed at the top of the electric mechanical arm 13 through a bracket, and a cleaning brush 6 is installed on the curved rod 14 away from the motor end by bolts.

[0038] Working principle: When in use, the powder with dust produced by powder coating production is blown into the front end of the dust removal box 1 by the induced draft fan 3. Due to the different particle sizes of powder and dust, the powder falls into the powder box 8 after being filtered by the filter 5, and the dust enters the inner cavity of the dust removal box 1. Under the action of the exhaust fan 4, the dust entering the dust removal box 1 moves to the rear end along the wind direction, and then the spray head 7 sprays water from the water tank 10. The two spray heads 7 rotate up and down alternately, so that the dust in the air flows into the water outlet pipe together with the water and is discharged. The purified air comes out from the filter 5 at the rear end of the dust removal box 1. After the dust enters the filter 5 at the front end of the dust removal box 1, the cleaning brush 6 works regularly, the electric mechanical arm 13 swings back and forth, and the motor drives the rotating shaft to rotate the curved rod 14 to clean the filter 5 to prevent it from being blocked by powder.

[0039] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A powder coating dust removal device for production, comprising a dust removal box (1), a partition plate (2) vertically installed in the middle of the inner cavity of the dust removal box (1), and through holes are respectively opened at the front and rear ends of the dust removal box (1) and the middle of the front end of the partition plate (2). Features: An induced draft fan (3), the induced draft fan (3) being installed at the front end of the partition plate (2), and an exhaust fan (4) being installed at the rear end of the partition plate (2); Two filter screens (5), the two filter screens (5) being respectively arranged at the front end and the rear end of the dust removal box (1); A cleaning brush (6), wherein the cleaning brush (6) is arranged on a side of the front filter screen (5) facing the induced draft fan (3); Two spray heads (7), the two spray heads (7) are rotatably mounted in the inner cavity of the dust removal box (1) and located on both sides of the rear end of the partition plate (2); A powder box (8) is installed at the front bottom of the dust removal box (1).

2. A powder coating dust removal device for production according to claim 1, Features: The filter screen (5) at the front end is in an inclined state and is located in the inner cavity of the dust removal box (1); the opening of the powder box (8) is located at the lower end of the filter screen (5); and a baffle (9) is installed at the bottom of the through hole at the front end of the dust removal box (1) by bolts.

3. A powder coating dust removal device for production according to claim 1, Features: A water tank (10) is installed on the rear side of the top of the dust removal box (1) by means of bolts, and the spray head (7) is connected to the water tank (10) by means of a water pipe. An electric rotating seat is installed on both sides of the inner cavity of the dust removal box (1) located at the rear end of the exhaust fan (4) by means of bolts, and the two spray heads (7) are symmetrically installed on the electric rotating seat, and the two spray heads (7) rotate in opposite directions.

4. A powder coating dust removal device for production according to claim 1, Features: A bracket is provided at the bottom end of the dust removal box (1), and an electric telescopic column (11) is installed between the dust removal box (1) and the bracket. The fixed end of the electric telescopic column (11) is installed on the top of the bracket by means of bolts, and the movable end of the electric telescopic column (11) is installed on the bottom end of the dust removal box (1) by means of bolts.

5. A powder coating dust removal device for production according to claim 1, Features: An inclined structure is arranged at the bottom end of the inner cavity of the dust removal box (1) between the partition plate (2) and the rear end filter screen (5), and a water outlet pipe is installed at the rear end of the exterior of the dust removal box (1) via bolts.

6. A powder coating dust removal device for production according to claim 1, Features: The right end wall of the dust removal box (1) is located at the rear end of the front filter screen (5) and is installed with a slot frame (12) through bolts. The slot frame (12) is installed with an electric mechanical arm (13). The electric mechanical arm (13) is installed with a bent rod (14) through a rotating shaft at one end away from the slot frame (12). A motor connected to the end of the rotating shaft is installed at the top of the electric mechanical arm (13) through a bracket. The cleaning brush (6) is installed at the end of the bent rod (14) away from the motor through bolts.