Railway cleaning agent production reaction kettle

By designing a railway cleaning agent for production of reactors without electrical devices, and using a cleaning device that automatically adjusts the angle of the nozzle, the added safety risks of electrical automation devices in the existing reactors are solved, and efficient cleaning and safety of the inner wall of the kettle is achieved Sex improvement.

CN222174022UActive Publication Date: 2024-12-17NANCHANG RAILWAY TONGDA IND & TRADE
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Patent Information

Application Number
CN202420499287.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2024-12-17
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

There are too many cleaning device components in existing reactors and electrical automation devices, which increases the safety risks of chemical production.

Method used

A railway cleaning agent production reactor was designed. Its built-in simple cleaning device does not contain electrical devices. It uses the nozzles at the top and bottom to automatically adjust the orientation angle as the rotation speed of the shaft changes, so that the inner wall of the kettle can be efficiently cleaned by changing the water spray area. .

Benefits of technology

It realizes efficient cleaning of the inner wall of the reactor, avoids the risk of electrical short circuits, and improves safety during work.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222174022U_ABST
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Abstract

The embodiment of the utility model discloses a reaction kettle for producing a cleaning agent for a railway. The reaction kettle comprises a top-end right water outlet nozzle, a water outlet hose, a bottom-end right water outlet nozzle, a stirring device, a bottom-end left water outlet nozzle, a kettle body, a rotating shaft, a water channel, a top-end left water outlet nozzle, a rotating shaft mounting bearing, a speed reducing mechanism, a top-end bearing, a water injection port, an intelligent control module, a driving motor, a feeding port and a discharging port which are arranged in the reaction kettle. When the reaction kettle starts to clean the inner wall, the intelligent control module controls the rotating speed of the rotating shaft to change from high to low, and the water outlet hose is soft in texture, so that the water outlet directions of the four water outlet nozzles are changed under the action of centrifugal force, and the four water outlet nozzles can comprehensively clean the inner wall of the whole reaction kettle. And in the process, no electrical device is arranged in the reaction kettle, so that the safety of the reaction kettle in working production is correspondingly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of production reaction kettles, in particular to a production reaction kettle for a railway cleaning agent. Background Art

[0002] Reactors play an important role in chemical machinery and equipment. The stirring equipment in the reactor can stir the raw materials in the reactor evenly so that the chemical reaction can proceed fully. After a chemical reaction is completed, the inner wall of the reactor is attached with the residue of the previous chemical reaction. If it cannot be cleaned up in time and effectively, it will affect the success of the next chemical reaction. Therefore, it is particularly necessary to clean the inner wall of the reactor in all aspects.

[0003] The cleaning devices in existing reactors have too many parts and components, and often involve the installation of electrical automation devices in the rotating shaft. Installing electronic components in the reactor will greatly increase the risk of exposure to the chemical reactor, which poses a major threat to the safety of chemical production. Utility Model Content

[0004] The utility model aims to provide a reaction kettle for producing a cleaning agent for railways. The cleaning device in the reaction kettle has the characteristics of simple structure and no electrical device in the kettle, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a railway cleaning agent production reactor, comprising a cleaning device in the reactor.

[0006] A reaction kettle for producing a cleaning agent for railways, characterized in that it comprises a top right water outlet nozzle, a water outlet hose, a bottom right water outlet nozzle, a stirring device, a bottom left water outlet nozzle, a kettle body, a rotating shaft, a water channel, a top left water outlet nozzle, a rotating shaft mounting bearing, a speed reduction mechanism, a top bearing, a water injection port, an intelligent control module, a driving motor, a feed port, and a discharge port. The top right water outlet nozzle is installed at the upper end position of the rotating shaft, and is symmetrically installed on both sides of the upper end of the rotating shaft with the top left water outlet nozzle about the rotating shaft. The bottom right water outlet nozzle is installed at the lower end position of the rotating shaft, and is symmetrically installed with the bottom left water outlet nozzle about the rotating shaft. The shaft is symmetrically installed on both sides of the lower end of the shaft, the stirring device is installed on the shaft, symmetrically installed with the axis of the shaft, the water channel is installed inside the shaft, symmetrically with the axis of the shaft, the shaft mounting bearing is installed at the upper end center of the kettle body, symmetrically with the axis of the shaft, the reduction mechanism is installed at the upper end position of the shaft extending out of the kettle body, for transmitting the torque of the drive motor, the top bearing is installed at the top of the shaft, for positioning and supporting the rotation of the shaft, the water injection port is installed at the top of the water channel, and the intelligent control module is installed at the upper end of the drive motor, for controlling the speed of the drive motor.

[0007] The railway cleaning agent production reactor, wherein the top right water outlet nozzle, the bottom right water outlet nozzle, the bottom left water outlet nozzle, and the top left water outlet nozzle change with the shaft speed from high to low, and the direction angles of the four nozzles will also change from horizontal 0 degrees to vertical 90 degrees under the action of centrifugal force. The change in the nozzle direction angle will lead to a change in the water spraying area.

[0008] Compared with the prior art, the effective gains of the utility model are:

[0009] The railway cleaning agent production reactor provided by the utility model can achieve efficient cleaning of the inner wall of the reactor through a simple cleaning device therein. Since the simple cleaning device in the reactor does not contain any electrical device, the entire reactor does not contain any electrical device, thereby preventing the risk of short circuit of the electrical device due to liquid leakage and improving the safety of the reactor during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of a front cross-section of the structure of the utility model;

[0011] Figure 2 For the utility model Figure 1 A is an enlarged view of the structure;

[0012] Figure 3 It is a side view of the utility model.

[0013] In the figure: 101, top right water outlet nozzle; 2, water outlet hose; 301, bottom right water outlet nozzle; 302, bottom right water outlet nozzle in high speed state; 4, stirring device; 501, bottom left water outlet nozzle; 502, bottom left water outlet nozzle in high speed state; 6, kettle body; 7, rotating shaft; 8, top left water outlet nozzle; 901, top left water outlet nozzle; 902, top left water outlet nozzle in high speed state; 10, rotating shaft mounting bearing; 11, speed reduction mechanism; 12, top bearing; 13, water injection port; 14, intelligent control module; 15, driving motor; 16, feed port; 17, discharge port. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the examples of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0015] See also Figure 1 , an embodiment provided by the utility model:

[0016] A railway cleaning agent production reactor, comprising a top right water outlet nozzle (101), a water outlet hose (2), a bottom right water outlet nozzle (301), a stirring device (4), a bottom left water outlet nozzle (501), a reactor body (6), a rotating shaft (7), a water channel (8), a top left water outlet nozzle (901), a rotating shaft mounting bearing (10), a speed reduction mechanism (11), a top bearing (12), a water injection port (13), an intelligent control module (14), a driving motor (15), a feed port (16), and a discharge port (17); the top right water outlet nozzle (101) is mounted at the upper end of the rotating shaft (7), and is symmetrically mounted with the top left water outlet nozzle (901) on both sides of the upper end of the rotating shaft (7) with respect to the rotating shaft (7); the bottom right water outlet nozzle (301) is mounted at the lower end of the rotating shaft (7), and is symmetrically mounted with the bottom left water outlet nozzle (901) on both sides of the upper end of the rotating shaft (7) with respect to the rotating shaft (7); The water spray heads (501) are symmetrically mounted on both sides of the lower end of the rotating shaft (7) with respect to the rotating shaft (7); the stirring device (4) is mounted on the rotating shaft (7) and is symmetrically mounted with respect to the axis of the rotating shaft (7); the water channel (8) is mounted inside the rotating shaft (7) and is symmetrical with respect to the axis of the rotating shaft (7); the rotating shaft mounting bearing (10) is mounted at the center of the upper end of the kettle body (6) and is symmetrical with respect to the axis of the rotating shaft (7); the speed reduction mechanism (11) is mounted at the upper end of the rotating shaft (7) extending out of the kettle body (6) and is used to transmit the torque of the driving motor (15); the top end bearing (12) is mounted at the top end of the rotating shaft (7) and is used to position and support the rotation of the rotating shaft (7); the water injection port (13) is mounted at the top end of the water channel (8); and the intelligent control module (14) is mounted at the upper end of the driving motor (15) and is used to control the rotation speed of the driving motor (15).

[0017] Furthermore, as the rotation speed of the rotating shaft (7) changes from high to low, the orientation angles of the four nozzles (101), the right nozzle (301), the left nozzle (501), and the left nozzle (901) will gradually change from horizontal 0 degrees to vertical 90 degrees under the action of centrifugal force because the water outlet hose (2) is soft and deformable. The change in the nozzle orientation angle will result in a change in the water spraying area.

[0018] Specifically, when the inner wall cleaning procedure of the reactor is being performed, clean water is injected from the water injection port (13), and the intelligent control module (14) controls the rotation speed of the driving motor (15) to gradually change from a high rotation speed to a low rotation speed, thereby driving the rotation speed of the rotating shaft (7) to gradually change from a high rotation speed to a low rotation speed, so that the directions of the top right water outlet nozzle (101), the bottom right water outlet nozzle (301), the bottom left water outlet nozzle (501), and the top left water outlet nozzle (901) are gradually changed from the horizontal 0 degrees at high rotation speed to the low rotation speed under the action of centrifugal force. The rotation speed of the top right water outlet nozzle (102) gradually changes to zero speed at a vertical angle of 90 degrees, that is, the high speed state (102) of the top right water outlet nozzle gradually changes to zero speed state of the top right water outlet nozzle (101), the high speed state (302) of the bottom right water outlet nozzle gradually changes to zero speed state of the bottom right water outlet nozzle (301), the high speed state (502) of the bottom left water outlet nozzle gradually changes to zero speed state of the bottom right water outlet nozzle (501), and the high speed state (902) of the top left water outlet nozzle gradually changes to zero speed state of the top left water outlet nozzle (901). In this process, the clean water sprayed by the top right water outlet nozzle (101) and the top left water outlet nozzle (901) will clean the inner wall of the reactor from top to bottom. Similarly, the clean water sprayed by the bottom right water outlet nozzle (301) and the bottom left water outlet nozzle (501) will clean the bottom of the reactor from top to bottom, which can effectively clean the residue after the production reaction is completed.

[0019] For those skilled in the art, equivalent substitutions or changes can be made according to the technical solution and concept of the utility model, and all these changes or substitutions should fall within the protection scope of the claims attached to the utility model.

Claims

1. A railway cleaning agent production reactor, characterized in that: The invention comprises a top right water outlet nozzle (101), a water outlet hose (2), a bottom right water outlet nozzle (301), a stirring device (4), a bottom left water outlet nozzle (501), a kettle body (6), a rotating shaft (7), a water channel (8), a top left water outlet nozzle (901), a rotating shaft mounting bearing (10), a speed reduction mechanism (11), a top bearing (12), a water injection port (13), an intelligent control module (14), a driving motor (15), a feed port (16), and a discharge port (17); the top right water outlet nozzle (101) is mounted at the upper end of the rotating shaft (7), and is symmetrically mounted with the top left water outlet nozzle (901) on both sides of the upper end of the rotating shaft (7) with respect to the rotating shaft (7); the bottom right water outlet nozzle (301) is mounted at the lower end of the rotating shaft (7), and is symmetrically mounted with the bottom left water outlet nozzle (501) ) are symmetrically mounted on both sides of the lower end of the rotating shaft (7) with respect to the rotating shaft (7); the stirring device (4) is mounted on the rotating shaft (7) and is symmetrically mounted with respect to the axis of the rotating shaft (7); the water channel (8) is mounted inside the rotating shaft (7) and is symmetrical with respect to the axis of the rotating shaft (7); the rotating shaft mounting bearing (10) is mounted at the center of the upper end of the kettle body (6) and is symmetrical with respect to the axis of the rotating shaft (7); the speed reduction mechanism (11) is mounted at the upper end position of the rotating shaft (7) extending out of the kettle body (6) and is used to transmit the torque of the driving motor (15); the top end bearing (12) is mounted at the top end of the rotating shaft (7) and is used to position and support the rotation of the rotating shaft (7); the water injection port (13) is mounted at the top end of the water channel (8); and the intelligent control module (14) is mounted at the upper end of the driving motor (15) and is used to control the rotation speed of the driving motor (15).

2. The railway cleaning agent production reactor according to claim 1, characterized in that: As the rotation speed of the rotating shaft (7) changes from high to low, the orientation angles of the top right water outlet nozzle (101), the bottom right water outlet nozzle (301), the bottom left water outlet nozzle (501), and the top left water outlet nozzle (901) will gradually change from horizontal 0 degrees to vertical 90 degrees under the action of centrifugal force. The change in the orientation angle of the nozzle will result in a change in the water spraying area.