Double-shaft shredding machine with protection structure
By designing a protective mechanism and dust reduction system in a dual-axis shredder, the problem of debris splashing when materials are torn is solved, the safety performance and dust reduction effect of the equipment are improved, and the safety and health of staff are ensured.
Patent Information
- Application Number
- CN202420759376.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The debris produced by existing dual-axle shredders during the shredding process of materials are easily splashed, causing injuries to staff and reducing the safety performance of the equipment.
A two-axle shredder with a protective structure is designed, including a box, a conical channel, a shredded square tube, a protective mechanism and a dust reduction system. The protective mechanism pushes the material into the box through an electric push rod and a push plate to protect it. The plate is closed to prevent debris from spilling out and reduces dust through the water inlet pipe and atomizing nozzle.
Effectively prevent debris from splashing when materials are torn, improve the safety performance of the equipment, and reduce dust overflow through dust reduction systems, improving the health and safety of staff.
Smart Images
Figure CN222174319U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shredders, in particular to a double-shaft shredder with a protective structure. Background Art
[0002] Double-shaft shredder is also called shearing shredder. The principle is that staggered blades are installed on two cutter shafts. The two cutter shafts reduce the size of the material by shearing the blades and tearing the teeth during the process of rotating towards each other. The main shearing method is the shearing effect of the adjacent moving blade edges, and the secondary shearing method is the tearing effect of the moving blade teeth.
[0003] In the prior art, the Chinese utility model with publication number: CN205058367U discloses a double-shaft shredder, comprising a frame, a split box body mounted on the frame, a first drive device and a second drive device respectively located on both sides of the split box body, a first main shaft and a second main shaft are arranged in parallel in the box body, the first main shaft and the second main shaft are respectively connected to the first drive device and the second drive device outside, a plurality of blades are respectively sleeved and fixed on the first main shaft and the second main shaft, and adjacent blades are spaced by a jacket, the split box body comprises two end plates and two side plates arranged opposite to each other, the two end plates and the two side plates are detachably fixed to form a box body with an opening at the top, a feed hopper is provided at the opening, each end plate comprises an upper end plate and a lower end plate arranged up and down, the upper end plate and the lower end plate are detachably fixed to each other, the double-shaft shredder of the utility model has a compact structure, the main shaft is convenient and safe to disassemble and assemble, and the blade replacement is time-saving and labor-saving;
[0004] When the existing double-shaft shredder is fed, the material is located in the hopper and is shredded by two sets of knife shafts under the hopper. When the material is shredded, debris will inevitably be generated, and the splashing of the debris can easily cause harm to the staff, thereby reducing the safety performance of the double-shaft shredder. Therefore, we need to propose a double-shaft shredder with a protective structure. Utility Model Content
[0005] The purpose of the utility model is to provide a double-shaft shredder with a protective structure, which is convenient for rapid feeding and for protecting the debris generated when the material is shredded, so as to avoid the debris generated by the material shredding splashing and injuring the staff, thereby improving the overall safety performance and solving the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a double-shaft shredder with a protective structure, comprising a box body, the lower end of the box body is connected with a tapered channel, and the lower end of the tapered channel is connected with a shredding square tube, the inner cavity of the shredding square tube is provided with two groups of shredding mechanisms, and a connecting hole for connecting the protective mechanism is opened at the upper end of one side of the box body;
[0007] The protective mechanism includes a connecting square tube, an electric push rod is provided on one side of the connecting square tube, and the telescopic rod of the electric push rod passes through the connecting square tube and is fixedly connected to a push plate, a first opening is opened on the upper surface of the connecting square tube, and a first flip cover is hinged on one side of the inner cavity of the first opening through a plurality of combination pages, two groups of fixed blocks are symmetrically welded on the upper end of one side of the inner cavity of the box body close to the connecting hole, and protective plates are hinged on opposite sides of the two groups of fixed blocks.
[0008] Preferably, triangular plates are welded at both ends of the push plate on one side opposite to the electric push rod, the cross section of the push plate is the same as the cross section of the inner cavity of the connected square tube, and the cross section of the protective plate is larger than the cross section of the inner cavity of the connected square tube.
[0009] Preferably, the two groups of shredding mechanisms both include shredding rollers rotatably connected to the inner cavity of the shredding square tube, and multiple groups of shredding blade discs are arranged on the outer sides of the two groups of shredding rollers, and the multiple groups of shredding blade discs on the outer sides of the two groups of shredding rollers are staggered.
[0010] Preferably, one end of the two groups of shredding rollers passes through the shredding square tube through a connecting rod and is driven by a driving motor, and the two groups of shredding rollers are arranged on the same plane.
[0011] Preferably, a second opening is formed at one end of the upper surface of the box body, and a second flip cover is hinged to one side of the second opening through a plurality of combination pages.
[0012] Preferably, a water inlet pipe is inserted on the other side of the box, and one end of the water inlet pipe is connected to a water guide pipe, and the water guide pipe is fixedly connected to the upper end of the other side of the box inner cavity, and the outer side of the water guide pipe is connected to multiple groups of atomizing nozzles.
[0013] Preferably, two groups of legs are welded on both sides of the shredding square tube, two groups of driving motors are arranged at the upper end of the side adjacent to the two groups of legs, and the cross-section of the inner cavity of the shredding square tube is smaller than the cross-section of the inner cavity of the box body.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model mainly cooperates between the protection mechanism and the protection plate. The material is put into the inner cavity of the connecting square tube through the first opening. The telescopic rod of the electric push rod extends to drive the push plate to push the material into the inner cavity of the box, and the protection plate rotates with the connecting line between the fixed blocks as the axis, so that the protection plate closes after the material falls into the box, avoiding the splashing of debris when the material is shredded, reducing the harm to the staff, thereby improving the protection effect and improving the overall safety performance of the shredder.
[0016] 2. The utility model cooperates between the water inlet pipe, the second flap, the water guide pipe and the atomizing nozzle. The water inlet pipe is connected to the external water supply source, so that water is sprayed out through the atomizing nozzle of the water guide pipe, thereby reducing dust generated when the material is shredded. The second flap is easy to open and close to replace the damaged or blocked atomizing nozzle, and the operation is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a cross-sectional bottom view of the structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the cross-sectional top view of the structure of the utility model.
[0020] In the figure: 1. box body; 2. conical channel; 3. shredding square tube; 4. shredding mechanism; 41. driving motor; 42. shredding roller; 43. shredding knife disc; 5. supporting legs; 6. protective mechanism; 61. connecting square tube; 611. first opening; 62. first flap; 63. electric push rod; 64. push plate; 65. triangular plate; 7. connecting hole; 8. second opening; 9. second flap; 10. water inlet pipe; 11. water guide pipe; 12. atomizing nozzle; 13. protective plate; 14. fixing block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-3 The utility model provides a technical solution: a double-shaft shredder with a protective structure, comprising a box body 1, the lower end of the box body 1 is connected with a tapered channel 2, and the lower end of the tapered channel 2 is connected with a shredding square tube 3, the inner cavity of the shredding square tube 3 is provided with two groups of shredding mechanisms 4, and a connecting hole 7 for connecting with a protective mechanism 6 is opened at the upper end of one side of the box body 1;
[0023] The protective mechanism 6 includes a connecting square tube 61, one side of which is provided with an electric push rod 63, and the telescopic rod of the electric push rod 63 passes through the connecting square tube 61 and is fixedly connected to a push plate 64, the upper surface of the connecting square tube 61 is provided with a first opening 611, and one side of the inner cavity of the first opening 611 is hinged with a first flip cover 62 through a plurality of combination pages, and two groups of fixed blocks 14 are symmetrically welded to the upper end of one side of the inner cavity of the box body 1 close to the connecting hole 7, and the opposite sides of the two groups of fixed blocks 14 are hinged with protective plates 13.
[0024] When in use, the first flip cover 62 is opened to place the material in the inner cavity of the connecting square tube 61 through the first opening 611, and the electric push rod 63 is started to drive the push plate 64 to push the material into the inner cavity of the box body 1 through the connecting hole 7. The protective plate 13 is turned over with the fixed block 14 as the axis, so that the connecting square tube 61 is connected with the inner cavity of the box body 1, which is convenient for the material to fall into the inner cavity of the box body 1, and the push plate 64 can prevent small materials from being stuck between the protective plate 13 and the connecting square tube 61 through the triangular plate 65, thereby improving the feeding efficiency of the material, and When the material is shredded by the double-shaft shredder, the shredded material generates waste debris that splashes and is blocked by the protective plate 13 and the box body 1, thereby preventing the waste debris from splashing and injuring the staff, thereby improving the overall safety performance of the equipment. At the same time, water is passed through the water inlet pipe 10 to the water pipe 11, and the water pipe 11 supplies water to the atomizing nozzle 12. The water mist sprayed by the multiple groups of atomizing nozzles 12 is used to reduce the dust generated when the material is shredded, thereby increasing the dust reduction range, thereby reducing the impact of dust overflow on the human respiratory tract and improving the personal health of the staff.
[0025] Triangular plates 65 are welded to both ends of the push plate 64 on one side opposite to the electric push rod 63. The cross section of the push plate 64 is the same as the cross section of the inner cavity of the connecting square tube 61. The cross section of the protective plate 13 is larger than the cross section of the inner cavity of the connecting square tube 61. The triangular plates 65 are used to easily contact the protective plate 13, so that the protective plate 13 and the connecting square tube 61 are in an unclosed state, so that smaller materials can fall from the gap between the two sets of triangular plates 65 and the protective plate 13 into the box body 1, thereby improving the feeding efficiency of the materials.
[0026] The two groups of shredding mechanisms 4 both include shredding rollers 42 rotatably connected to the inner cavity of the shredding square tube 3, and multiple groups of shredding blade discs 43 are arranged on the outer sides of the two groups of shredding rollers 42, and the multiple groups of shredding blade discs 43 on the outer sides of the two groups of shredding rollers 42 are staggered. The multiple groups of shredding blade discs 43 of the two groups of shredding rollers 42 rotate alternately with each other, thereby shredding the material is facilitated and the shredding efficiency of the material is improved.
[0027] One end of the two groups of shredding rollers 42 passes through the shredding square tube 3 through a connecting rod and is driven by a driving motor 41. The two groups of shredding rollers 42 are arranged on the same plane and are driven by two groups of driving motors 41, thereby improving the shredding efficiency of the material and improving the uniformity of the size of the shredded material, which is convenient for subsequent processing of the material.
[0028] A second opening 8 is provided at one end of the upper surface of the box body 1, and a second flap 9 is hinged on one side of the second opening 8 through a multi-combination page. The second opening 8 and the second flap 9 are used to facilitate maintenance of the dust reduction mechanism, thereby preventing the atomizing nozzle 12 from being damaged and blocked and affecting the dust reduction efficiency, and facilitating maintenance and replacement of the atomizing nozzle 12.
[0029] A water inlet pipe 10 is inserted on the other side of the box body 1, and one end of the water inlet pipe 10 is connected to a water guide pipe 11, and the water guide pipe 11 is fixedly connected to the upper end of the other side of the inner cavity of the box body 1, and the outside of the water guide pipe 11 is connected to multiple groups of atomizing nozzles 12. Water is supplied to the water guide pipe 11 through the water inlet pipe 10, so that the atomizing nozzle 12 sprays water into the box body 1, which is convenient for adsorbing dust, thereby reducing dust overflow and improving the dust prevention effect of the shredder.
[0030] Two groups of legs 5 are welded on both sides of the shredding square tube 3, and two groups of driving motors 41 are arranged at the upper end of the side adjacent to the two groups of legs 5. The cross-section of the inner cavity of the shredding square tube 3 is smaller than the cross-section of the inner cavity of the box body 1. The legs 5 are used to improve the overall stability of the shredder during use, and the box body 1 is used to facilitate the storage of more materials, thereby facilitating the improvement of the shredding efficiency of the materials.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A double-shaft shredder with a protective structure, comprising a housing (1), characterized in that: The lower end of the box body (1) is connected to a tapered channel (2), and the lower end of the tapered channel (2) is connected to a tearing square tube (3), the inner cavity of the tearing square tube (3) is provided with two sets of tearing mechanisms (4), and a connecting hole (7) for connecting with a protective mechanism (6) is opened at the upper end of one side of the box body (1); The protective mechanism (6) comprises a connecting square tube (61), one side of which is provided with an electric push rod (63), and a telescopic rod of the electric push rod (63) penetrates the connecting square tube (61) and is fixedly connected to a push plate (64), a first opening (611) is provided on the upper surface of the connecting square tube (61), and a first flip cover (62) is hingedly connected to one side of the inner cavity of the first opening (611) through a plurality of combination pages, and two groups of fixed blocks (14) are symmetrically welded to the upper end of one side of the inner cavity of the box body (1) close to the connecting hole (7), and the opposite sides of the two groups of fixed blocks (14) are hingedly connected to a protective plate (13).
2. The double-shaft shredder with a protective structure according to claim 1, characterized in that: Triangular plates (65) are welded to both ends of one side of the push plate (64) opposite to the electric push rod (63); the cross section of the push plate (64) is the same as the cross section of the inner cavity of the connecting square tube (61); and the cross section of the protective plate (13) is larger than the cross section of the inner cavity of the connecting square tube (61).
3. The double-shaft shredder with a protective structure according to claim 1, characterized in that: The two groups of shredding mechanisms (4) both comprise shredding rollers (42) rotatably connected to the inner cavity of the shredding square tube (3), and multiple groups of shredding blade discs (43) are arranged on the outer sides of the two groups of shredding rollers (42), and the multiple groups of shredding blade discs (43) on the outer sides of the two groups of shredding rollers (42) are arranged in a staggered manner.
4. The double-shaft shredder with a protective structure according to claim 3, characterized in that: One end of the two groups of shredding rollers (42) penetrates the shredding square tube (3) through a connecting rod and is driven by a driving motor (41), and the two groups of shredding rollers (42) are arranged on the same plane.
5. The double-shaft shredder with a protective structure according to claim 1, characterized in that: A second opening (8) is provided at one end of the upper surface of the box body (1), and a second flip cover (9) is hingedly connected to one side of the second opening (8) through a plurality of combination pages.
6. The double-shaft shredder with a protective structure according to claim 1, characterized in that: A water inlet pipe (10) is inserted into the other side of the box body (1), and one end of the water inlet pipe (10) is connected to a water guide pipe (11), and the water guide pipe (11) is fixedly connected to the upper end of the other side of the inner cavity of the box body (1), and the outer side of the water guide pipe (11) is connected to multiple groups of atomizing nozzles (12).
7. The double-shaft shredder with a protective structure according to claim 4, characterized in that: Two groups of legs (5) are welded on both sides of the shredding square tube (3), and the two groups of driving motors (41) are arranged at the upper end of the side adjacent to the two groups of legs (5). The cross-section of the inner cavity of the shredding square tube (3) is smaller than the cross-section of the inner cavity of the box body (1).