Tin soldering and dispensing all-in-one machine

Abstract

The utility model relates to the technical field of tin soldering and glue dispensing machines, and discloses a tin soldering and glue dispensing all-in-one machine which comprises a machine body and a working table arranged in the machine body, and a double-station mechanism and a conveying mechanism are arranged on the working table. The conveying mechanism is composed of two electric sliding tables and used for conveying materials. A bearing table is linearly and movably arranged on each of the two electric sliding tables; the double-station mechanism is composed of a tin soldering assembly and a dispensing assembly and used for sequentially conducting tin soldering and dispensing motion on materials on the two bearing tables. The tin soldering assembly and the dispensing assembly are both in an N shape and are adjacently arranged on the working table. Two holes are formed in the two outward sides, located on the two electric sliding tables, of the working table, and two smoke suction instruments corresponding to the two holes are arranged at the bottom in the machine body.

Description

Technical Field

[0001] The utility model relates to the technical field of solder dispensing machines, in particular to an integrated solder dispensing machine. Background Art

[0002] The solder dispensing machine is an automated device that integrates soldering and dispensing functions. It integrates the two traditional independent processes of soldering and dispensing into the same machine to improve production efficiency and simplify operations, adapt to multi-functional process requirements, and is easier to integrate into production lines. This makes it widely used in modern manufacturing environments.

[0003] Most existing integrated solder dispensing machines need to wait for the next product to arrive at the work area for solder dispensing after completing the soldering and dispensing of one product. During the time waiting for the next product to arrive at the work area, the machine is idle, and the overall efficiency of the production line decreases. This may lead to an increase in production costs and a waste of production capacity; and due to the existence of waiting time, the production capacity of the integrated machine is limited. In a high-efficiency production environment, waiting time may become a bottleneck of the production line, limiting the improvement of overall production capacity.

[0004] In view of the above, the present application proposes an all-in-one solder dispensing machine to solve the above problems, to save the waiting time for conveying materials, and to achieve seamless docking and uninterrupted working effects. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides an integrated solder dispensing machine, which solves the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] The solder dispensing machine comprises a machine body and a work surface arranged in the machine body, wherein a double-station mechanism and a conveying mechanism are arranged on the work surface;

[0008] The conveying mechanism is composed of two electric slides and is used to convey materials; wherein both electric slides are linearly movable and have a bearing platform;

[0009] The double-station mechanism is composed of a soldering component and a dispensing component, and is used to perform soldering and dispensing movements on the materials on the two carriers in sequence; the soldering component and the dispensing component are both N-shaped and are adjacently arranged on the work surface;

[0010] The working table is provided with two holes on both sides of the two electric slides facing outwards, and two smoking instruments are provided at the bottom of the machine body corresponding to the two holes.

[0011] Optionally, the soldering assembly is composed of two support columns, a first X-axis transfer electric cylinder, a first Z-axis electric cylinder and a soldering head;

[0012] The two support columns are symmetrically arranged on both sides of the two electric slides;

[0013] The first X-axis transfer electric cylinder is arranged at the middle of the connection between the two support columns;

[0014] The first Z-axis electric cylinder is installed on the first X-axis transfer electric cylinder to perform linear motion;

[0015] The soldering head is arranged at the bottom of the first Z-axis electric cylinder.

[0016] Optionally, a tin blowing box is installed at the edge of one of the support columns.

[0017] Optionally, a wire feeder for delivering solder to the solder head is installed on one side of the first X-axis transfer electric cylinder.

[0018] Optionally, the dispensing assembly consists of two fixed columns, a second X-axis transfer electric cylinder, a second Z-axis electric cylinder and a dispensing head;

[0019] The two fixed columns are symmetrically arranged on both sides of the two electric slides and are symmetrical to each other between the two supporting columns;

[0020] The second X-axis transfer electric cylinder is located in the middle of the connection between the two fixed columns;

[0021] The second Z-axis electric cylinder is installed on the second X-axis transfer electric cylinder to perform linear motion;

[0022] The dispensing head is installed on the second Z-axis electric cylinder for linear motion.

[0023] Optionally, the surface of the machine body is provided with a feeding port, an operation panel, a touch screen and a display screen.

[0024] The utility model provides a solder dispensing machine, which has the following beneficial effects:

[0025] 1. Through the setting of the double-station mechanism, when one product is welded, the next process of dispensing can be carried out directly, which saves the operation time of switching back and forth between the two processing procedures. In addition, the machine is also equipped with a double station, which enables the product to be processed to be put in first, and then the product processed by another station to be taken out, realizing seamless docking and uninterrupted work, which greatly improves production efficiency.

[0026] 2. The exhaust gas generated during the operation can be collected through the smoke detector, and the smoke generated by the double working mechanism during operation can be filtered and removed through the smoke detector, which helps to keep the production environment clean and harmless. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the structure of the utility model;

[0028] Figure 2This is a schematic diagram of the hole structure of the utility model;

[0029] Figure 3 This is a schematic diagram of the structure of the conveying mechanism of the utility model;

[0030] Figure 4 This is a schematic diagram of the structure of the work surface of the utility model;

[0031] Figure 5 This is a schematic diagram of the double-station mechanism structure of the utility model;

[0032] Figure 6 This is a schematic diagram of the structure of the glue dispensing component of the utility model.

[0033] In the figure: 1. Machine body; 2. Work surface; 21. Holes; 3. Dual-station mechanism; 31. Soldering assembly; 311. Support column; 312. First X-axis transfer cylinder; 313. First Z-axis cylinder; 314. Soldering head; 32. Glue dispensing assembly; 321. Fixed column; 322. Second X-axis transfer cylinder; 323. Second Z-axis cylinder; 324. Glue dispensing head; 4. Conveying mechanism; 41. Electric slide; 42. Carrying platform; 5. Smoking apparatus; 6. Tin blowing box; 7. Wire feeder; 8. Feeding port; 9. Operation panel; 10. Touch screen; 11. Display screen. DETAILED DESCRIPTION

[0034] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments.

[0035] In the description of the present invention, it should be understood that the terms "lateral", "longitudinal", "end", "edge", "sidewall", "up", "down", "upper part", "lower part", "directly above", "surface", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", "end", "head" and "tail" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the technical solution of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0036] In order to achieve seamless docking and uninterrupted work, thereby improving production efficiency, this application proposes a solder dispensing machine, which is as follows:

[0037] For reference Figure 1-2The present application mainly consists of a machine body 1, a work surface 2 located inside the machine body 1, a double-station mechanism 3 and a conveying mechanism 4 located on the work surface 2 for soldering and dispensing, and a smoke extractor 5 for removing solder smoke and waste gas when the double-station mechanism 3 and the conveying mechanism 4 are working;

[0038] For reference Figure 1-2 The body 1 is used to carry and control the internal equipment to perform automated movement; a feeding port 8, an operation panel 9, a touch screen 10 and a display screen 11 are provided on the surface of the body 1; the feeding port 8 is used for taking in and putting in materials, the operation panel 9 is used to control the start and stop movement of the internal equipment, the touch screen 10 and the display screen 11 provide a user interface and information display, making the operation more intuitive and convenient, and enabling monitoring and control of the equipment.

[0039] For reference Figure 3-4 The work table 2 is fixedly installed in the machine body 1, and the work table is respectively provided with a double-station mechanism 3 and a conveying mechanism 4 for working, wherein the conveying mechanism 4 is composed of two electric slides 41; the work table 2 is located at the two electric slides 41. One end of the work table 2 facing outward is provided with two symmetrical holes 21, and the machine body 1 located at the lower side of the work table 2 is provided with two smoking devices 5 corresponding to the two holes 21. The smoke generated by the double-station mechanism 3 during work is filtered and removed through the smoking device 5, thereby helping to keep the production environment clean and harmless.

[0040] It should be noted that the electric slide 41 is a prior art and is used to achieve linear motion of an object. In the present application, a load-bearing platform 42 is connected to the slider of the electric slide 41. Thus, the material is placed into the load-bearing platform 42 through the feeding port 8, and the electric slide 41 is controlled to move through the operation panel 9. The electric slide 41 is displaced in the required working area, and the double-station mechanism 3 performs the solder box dispensing work steps on the load-bearing platforms 42 on the two electric slides 41 in turn.

[0041] For reference Figure 5 The double-station mechanism 3 is composed of a solder component 31 and a glue dispensing component 32, and is N-shaped and adjacently arranged on the work table 2; the conveying mechanism 4 is located in the N-shape of the solder component 31 and the glue dispensing component 32, prompting the solder component 31 and the glue dispensing component 32 to be located on the upper side of the conveying mechanism 4 to work.

[0042] The soldering assembly 31 is composed of two support columns 311, a first X-axis transfer cylinder 312, a first Z-axis cylinder 313 and a soldering head 314; the two support columns 311 are symmetrically arranged at the two ends of the two electric slides 41 facing outward, and the two ends of the first X-axis transfer cylinder 312 are fixedly connected to the two support columns 311, thereby forming an N shape located on the electric slide 41; the first X-axis transfer cylinder 312 is provided with a first Z-axis cylinder 313 that can perform linear motion along the surface of the first X-axis transfer cylinder 312, and a rotating The solder head 314 of the axis, thereby starting the solder assembly 31 to cause the first X-axis transfer electric cylinder 312 to drive the first Z-axis electric cylinder 313 to move to the predetermined welding position, and the rotating shaft starts to rotate, so that the rotating axis of the solder head 314 faces the workpiece. Once the solder head 314 is in the correct position to perform the soldering step, when the solder head 314 is working, the tin blowing box 6 set on one side helps the solder to be evenly distributed on the surface and form a wetting effect by blowing air or gas when the solder head 314 transfers the molten solder to the surface of the workpiece. This is very important for improving the welding quality and ensuring the proper wetting of the solder. At the same time, the wire feeder 7 located on one side of the first X-axis transfer electric cylinder 312 delivers the solder to the solder head 314 through a solder wire supply mechanism. The first Z-axis electric cylinder 313 and the wire feeder 7 work together to ensure the accurate position of the solder head 314 during the welding process and adjust the solder wire supply speed when necessary;

[0043] It should be noted that the connection method between the first Z-axis electric cylinder 313 and the solder head 314 is a relatively mature technology available now, and will not be described in detail in this application.

[0044] For reference Figure 6 The glue dispensing assembly 32 consists of two fixed columns 321, a second X-axis transfer cylinder 322, a second Z-axis cylinder 323 and a glue dispensing head 324; the two fixed columns 321 are symmetrically arranged on both sides of the two electric slides 41, and correspond to the two support columns 311 arranged on both sides of the two electric slides 41 in front and back; the second X-axis transfer cylinder 322 is arranged in the middle of the connection between the two support columns 311, and is connected to the top of the two support columns 311, thereby forming an N shape; the second Z-axis cylinder 323 is arranged on the second X-axis transfer cylinder 322, and the second Z-axis cylinder 323 is driven by the second X-axis transfer cylinder 322 to make a horizontal linear motion, and the second Z-axis cylinder 323 then drives the glue dispensing head 324 to make a vertical linear motion, thereby prompting the second Z-axis cylinder 323 connected to the second Z-axis cylinder 323 to move the glue dispensing head 324 into the working area, and start the glue dispensing work step.

[0045] Among them, the connection method between the dispensing head 324 and the second Z-axis electric cylinder 323 is a relatively mature technology available, and this application will not go into details.

[0046] It should be noted that a dispensing controller and a dispensing temperature controller adapted to be connected to the dispensing head 324 are provided on the work surface 2; in order to achieve precise control of the dispensing process, the dispensing head 324 needs to communicate with the dispensing controller during the process, which is achieved by controlling signal lines or sensors, so that the dispensing controller can send instructions, such as starting / stopping dispensing, adjusting dispensing pressure, etc.; the dispensing temperature controller needs to communicate with the dispensing controller to receive temperature settings and send actual temperature feedback.

[0047] To further illustrate, the touch screen 10 and display screen 11 provide an intuitive, easy-to-use user interface that allows the user to easily interact with, monitor and control the device, and is used to operate the start and stop movements between the internal components.

[0048] In the utility model, the working steps of the device are as follows:

[0049] 1. First, the device is turned on through the touch screen 10 and the display screen 11. During the booting process, the internal components return to their origins;

[0050] 2. Next, place the product to be processed on a carrier 42, click the start button on the operation panel 9, and move the product to the working area through the electric slide 41;

[0051] 3. Then, the product on the carrier 42 is soldered and glued through the double-station mechanism 3, and then another product is placed on another carrier 42, and the product on the other carrier 42 is reset to the origin after the processing is completed, and then the electric slide 41 connected to the other carrier 42 is started through the operation panel 9;

[0052] 4. Finally, repeat the above steps repeatedly to visually inspect the processed products and place them in the placement area.

[0053] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of protection claimed by the utility model. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. Solder dispensing machine, characterized by: It comprises a machine body (1), and a work surface (2) arranged in the machine body (1), wherein the work surface (2) is provided with a double-station mechanism (3) and a conveying mechanism (4); The conveying mechanism (4) is composed of two electric slides (41) and is used to convey materials; wherein each of the two electric slides (41) has a linearly movable bearing platform (42); The double-station mechanism (3) is composed of a soldering assembly (31) and a glue dispensing assembly (32), and is used to sequentially perform soldering and glue dispensing movements on materials on two carriers (42); the soldering assembly (31) and the glue dispensing assembly (32) are both N-shaped and are adjacently arranged on the work surface (2); The work surface (2) is provided with two holes (21) on both sides of the two electric slides (41) facing outwards, and two smoking devices (5) are provided at the bottom of the machine body (1) corresponding to the two holes (21).

2. The solder dispensing machine according to claim 1, characterized in that: The soldering assembly (31) is composed of two support columns (311), a first X-axis transfer electric cylinder (312), a first Z-axis electric cylinder (313) and a soldering head (314); The two support columns (311) are symmetrically arranged on both sides of the two electric slides (41); The first X-axis transfer electric cylinder (312) is arranged at the middle of the connection between the two support columns (311); The first Z-axis electric cylinder (313) is installed on the first X-axis transfer electric cylinder (312) to perform linear motion; The soldering head (314) is arranged at the bottom of the first Z-axis electric cylinder (313).

3. The solder dispensing machine according to claim 2, characterized in that: A tin blowing box (6) is installed at the edge of one of the support columns (311).

4. The solder dispensing machine according to claim 2, characterized in that: A wire feeder (7) for conveying solder to the solder head (314) is installed on one side of the first X-axis transfer electric cylinder (312).

5. The solder dispensing machine according to claim 1, characterized in that: The glue dispensing assembly (32) is composed of two fixed columns (321), a second X-axis transfer electric cylinder (322), a second Z-axis electric cylinder (323) and a glue dispensing head (324); The two fixing columns (321) are symmetrically arranged on both sides of the two electric slides (41) and are symmetrical to each other on the two supporting columns (311); The second X-axis transfer electric cylinder (322) is arranged at the middle of the connection between the two fixed columns (321); The second Z-axis electric cylinder (323) is installed on the second X-axis transfer electric cylinder (322) to perform linear motion; The dispensing head (324) is installed on the second Z-axis electric cylinder (323) to perform linear motion.

6. The solder dispensing machine according to claim 1, characterized in that: The surface of the machine body (1) is provided with a feeding and taking-out port (8), an operation panel (9), a touch screen (10) and a display screen (11).

Images