Raw material pretreatment device for machining anti-striking forgings

Abstract

The utility model relates to the technical field of forge piece production, and discloses an anti-striking forge piece machining raw material pretreatment device which comprises a cleaning tank, two end plates are arranged on the two sides of the interior of the cleaning tank, a steel frame sleeve is jointly and fixedly arranged between the two end plates, and a material opening is formed in one side of the steel frame sleeve; a cover plate is hinged to the position, located at the material opening, of the steel frame sleeve, the cover plate and the steel frame sleeve are jointly provided with a locking assembly, the cleaning tank is provided with a driving mechanism connected with the two end plates, and the cleaning tank is provided with a flushing mechanism. The forging blank can be kept in a moving state during cleaning, the forging blank makes full contact with a cleaning agent, the cleaning thoroughness of impurities on the surface of the forging is effectively improved, and subsequent improvement of the forming quality of the impact-resistant forging is facilitated.

Description

Technical Field

[0001] The present application relates to the technical field of forging production, and in particular to a raw material pretreatment device for processing impact-resistant forgings. Background Art

[0002] Impact-resistant forgings refer to forgings that can maintain durability and toughness under high-load impact conditions. In some application fields, such as aerospace, transportation and military, forgings are often faced with impact loads of high speed, high load, high temperature and complex stress state.

[0003] At present, forgings generally need to be pretreated before forging. The pretreatment includes removing impurities from the surface of forgings, such as cleaning oil stains and floating rust on the surface of forgings. By removing impurities from forgings, these surface impurities can be prevented from affecting the forming quality of forgings and ensuring the impact resistance of forgings.

[0004] When the forgings are pre-treated for surface cleaning, a plurality of forging blanks are generally placed in a cleaning tank through a hanging frame, and the forging blanks are cleaned in the cleaning tank by ultrasonic cleaning equipment. However, since the blanks remain stationary inside the hanging frame, they can only be cleaned passively by ultrasonic cleaning equipment, which is blocked by each other, affecting the thoroughness and efficiency of cleaning. Utility Model Content

[0005] The purpose of this application is to solve the problem in the prior art that the blank remains in a static state inside the hanging frame and can only be cleaned passively by ultrasonic cleaning equipment, which is blocked by the forging blanks, affecting the thoroughness and efficiency of cleaning, and to propose a raw material pretreatment device for anti-impact forging processing.

[0006] In order to achieve the above purpose, this application adopts the following technical solutions:

[0007] A raw material pretreatment device for anti-impact forging processing includes a cleaning tank, two end plates are arranged on both sides of the interior of the cleaning tank, a steel frame sleeve is fixedly arranged between the two end plates, a material port is arranged on one side of the steel frame sleeve, and a cover plate is hingedly connected to the steel frame sleeve at the position of the material port, a locking assembly is installed together with the cover plate and the steel frame sleeve, the cleaning tank is installed with a driving mechanism connected to the two end plates, and the cleaning tank is installed with a flushing mechanism.

[0008] Preferably, the flushing mechanism includes a cylinder fixedly plugged into the lower end of the side wall of the cleaning tank, a machine pump is fixedly installed at the end of the cylinder, a water pipe is fixedly installed at the output end of the machine pump, and fixed seats are fixedly installed at positions on both sides of the steel frame sleeve inside the cleaning tank, and cavities are opened inside the two fixed seats, and multiple nozzles are fixedly plugged into the cavity walls of the two cavities, a hollow column is provided on the rear side of the cleaning tank, and two water injection pipes are fixedly plugged into the side wall of the hollow column, the two water injection pipes are connected to the cavity on the same side, and the hollow column is connected to the water pipe.

[0009] Preferably, the locking assembly includes a fixing plate fixedly disposed inside the material opening, and the end surface of the cover plate and the end surface of the fixing plate are threadedly connected with a group of locking bolts.

[0010] Preferably, the driving mechanism includes a driving shaft rotatably arranged inside the cleaning tank, the driving shaft is arranged through the center of the side walls of the two end plates, a driving motor is fixedly mounted on the outer wall of the cleaning tank, and the output end of the driving motor is transmission-connected to the driving shaft.

[0011] Preferably, a stainless steel baffle is fixedly installed inside the cylinder, and a waste liquid discharge bucket is fixedly inserted at the lower end of the cylinder located on one side of the stainless steel baffle, a sealing cover is threadedly connected to the outer wall of the waste liquid discharge bucket, and a manual valve is installed inside the cylinder.

[0012] Preferably, support columns are fixedly mounted on the tops of the two fixing seats, and baffles are fixedly mounted on the tops of the two support columns.

[0013] Compared with the prior art, the present application provides a raw material pretreatment device for processing impact-resistant forgings, which has the following beneficial effects:

[0014] 1. The raw material pretreatment device for anti-impact forgings can drive multiple forging blanks to move by the rotation of the steel frame sleeve during the cleaning process through the cooperation of the cleaning tank, end plate, steel frame sleeve, material port, cover plate and driving mechanism, so that the forgings can be fully contacted with the cleaning agent, ensuring the surface cleaning effect of the forging raw materials, which is conducive to improving the forming quality of the anti-impact forgings in the future.

[0015] 2. The raw material pretreatment device for anti-impact forging processing can flush the forgings inside the steel frame sleeve at both sides of the steel frame sleeve through the flushing mechanism, effectively improving the flushing and cleaning effect of the forging blank.

[0016] Moreover, the parts not involved in the device are the same as the prior art or can be implemented by the prior art. The present application can keep the forging blank in motion during cleaning, so that the forging blank is in full contact with the cleaning agent, effectively improving the thoroughness of cleaning impurities on the surface of the forging, which is beneficial to the subsequent improvement of the forming quality of the impact-resistant forgings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of a raw material pretreatment device for processing impact-resistant forgings proposed in this application;

[0018] Figure 2 This is a schematic diagram of the top view of a raw material pretreatment device for processing impact-resistant forgings proposed in this application;

[0019] Figure 3 A raw material pretreatment device for processing impact-resistant forgings proposed in this application Figure 1 A magnified view of the structure of part A.

[0020] In the figure: 1. cleaning tank; 2. end plate; 3. steel frame sleeve; 4. material port; 5. cover plate; 6. cylinder; 7. machine pump; 8. water pipe; 9. fixed seat; 10. cavity; 11. nozzle; 12. hollow column; 13. water injection pipe; 14. fixed plate; 15. locking bolt; 16. drive shaft; 17. drive motor; 18. stainless steel baffle; 19. waste liquid discharge bucket; 20. manual valve; 21. support column; 22. baffle. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0022] Reference Figure 1-3 A raw material pretreatment device for anti-impact forging processing includes a cleaning tank 1, two end plates 2 are arranged on both sides of the interior of the cleaning tank 1, a steel frame sleeve 3 is fixedly arranged between the two end plates 2, a material port 4 is arranged on one side of the steel frame sleeve 3, and a cover plate 5 is hingedly connected to the steel frame sleeve 3 at the position of the material port 4, a locking assembly is installed together with the cover plate 5 and the steel frame sleeve 3, the cleaning tank 1 is equipped with a driving mechanism connected with the two end plates 2, and the cleaning tank 1 is equipped with a flushing mechanism.

[0023] The flushing mechanism includes a cylinder 6 fixedly plugged into the lower end of the side wall of the cleaning tank 1, a machine pump 7 is fixedly installed at the end of the cylinder 6, and a water pipe 8 is fixedly installed at the output end of the machine pump 7. Fixed seats 9 are fixedly installed at the positions on both sides of the steel frame sleeve 3 inside the cleaning tank 1, and cavities 10 are opened inside the two fixed seats 9, and the cavity walls of the two cavities 10 are fixedly plugged with multiple nozzles 11. A hollow column 12 is provided on the rear side of the cleaning tank 1, and two water injection pipes 13 are fixedly plugged into the side wall of the hollow column 12. The two water injection pipes 13 are both connected to the cavity 10 on the same side, and the hollow column 12 is connected to the water pipe 8. The machine pump 7 can extract the cleaning agent inside the cleaning tank 1 and inject the cleaning agent into the two cavities 10 through the water pipe 8, the hollow column 12 and the water injection pipe 13, and finally spray it out through the multiple nozzles 11. By flushing the forging blank inside the steel frame sleeve 3 from both sides, the flushing effect of the forging blank can be improved.

[0024] The locking assembly includes a fixing plate 14 fixedly arranged inside the material port 4, and the end surface of the cover plate 5 and the end surface of the fixing plate 14 are threadedly connected with a group of locking bolts 15. Through this arrangement, it can be ensured that the cover plate 5 maintains sufficient stability during the cleaning process.

[0025] The driving mechanism includes a driving shaft 16 rotatably arranged inside the cleaning tank 1. The driving shaft 16 is arranged at the center of the side walls of the two end plates 2. A driving motor 17 is fixedly installed on the outer wall of the cleaning tank 1, and the output end of the driving motor 17 is transmission-connected to the driving shaft 16. When the driving motor 17 is working, the two end plates 2 can be driven to rotate through the driving shaft 16, thereby rotating the steel frame sleeve 3.

[0026] A stainless steel baffle 18 is fixedly installed inside the cylinder 6, and a waste liquid discharge bucket 19 is fixedly inserted at the lower end of the cylinder 6 on one side of the stainless steel baffle 18. A sealing cover is threadedly connected to the outer wall of the waste liquid discharge bucket 19. A manual valve 20 is installed inside the cylinder 6. Through this arrangement, the impurities cleaned out can be retained, and the retained impurities can be discharged through the waste liquid discharge bucket 19, and the cleaning agent can also be discharged.

[0027] The tops of the two fixing seats 9 are fixedly mounted with support columns 21, and the tops of the two support columns 21 are fixedly mounted with baffles 22. This arrangement can prevent the cleaning agent from being thrown out when the steel frame sleeve 3 rotates, causing the surrounding environment to be dirty.

[0028] In the present application, when in use, the material port 4 on the steel frame sleeve 3 is located at the top, then the cover plate 5 is opened, and the forging blank to be cleaned is placed into the steel frame sleeve 3 through the material port 4, then the machine pump 7 and the drive motor 17 are started, the machine pump 7 can extract the cleaning agent inside the cleaning tank 1 and inject the cleaning agent into the two cavities 10 through the water pipe 8, the hollow column 12 and the water injection pipe 13, and finally spray it out through multiple nozzles 11, and the drive motor 17 is working, and the two end plates 2 can be driven to rotate through the drive shaft 16, so that the steel frame sleeve 3 can be driven. When the steel frame sleeve 3 rotates, it can drive the forging blank inside it to keep in motion, ensuring that the forging is in full contact with the cleaning agent.

[0029] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and utility model concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. A raw material pretreatment device for processing impact-resistant forgings, comprising a cleaning tank (1), It is characterized in that Two end plates (2) are arranged on both sides of the interior of the cleaning tank (1); a steel frame sleeve (3) is fixedly arranged between the two end plates (2); a material opening (4) is arranged on one side of the steel frame sleeve (3); and a cover plate (5) is hingedly connected to the steel frame sleeve (3) at the position of the material opening (4); a locking assembly is installed together with the cover plate (5) and the steel frame sleeve (3); the cleaning tank (1) is installed with a driving mechanism connected to the two end plates (2); and the cleaning tank (1) is installed with a flushing mechanism.

2. A raw material pretreatment device for processing impact-resistant forgings according to claim 1, It is characterized in that The flushing mechanism comprises a cylinder (6) fixedly plugged into the lower end of the side wall of the cleaning tank (1); a machine pump (7) is fixedly installed at the end of the cylinder (6); a water pipe (8) is fixedly installed at the output end of the machine pump (7); fixed seats (9) are fixedly installed at positions on both sides of the steel frame sleeve (3) inside the cleaning tank (1); cavities (10) are provided inside the two fixed seats (9); and a plurality of nozzles (11) are fixedly plugged into the walls of the two cavities (10); a hollow column (12) is provided at the rear side of the cleaning tank (1); and two water injection pipes (13) are fixedly plugged into the side wall of the hollow column (12); the two water injection pipes (13) are both connected to the cavities (10) on the same side; and the hollow column (12) is connected to the water pipe (8).

3. A raw material pretreatment device for processing impact-resistant forgings according to claim 1, It is characterized in that The locking assembly comprises a fixing plate (14) fixedly arranged inside the material opening (4), and the end surface of the cover plate (5) and the end surface of the fixing plate (14) are threadedly connected with a group of locking bolts (15).

4. A raw material pretreatment device for processing impact-resistant forgings according to claim 1, It is characterized in that The driving mechanism comprises a driving shaft (16) rotatably arranged inside the cleaning tank (1), the driving shaft (16) passing through the center of the side walls of the two end plates (2), a driving motor (17) being fixedly mounted on the outer side wall of the cleaning tank (1), and an output end of the driving motor (17) being transmission-connected to the driving shaft (16).

5. A raw material pretreatment device for processing impact-resistant forgings according to claim 2, It is characterized in that A stainless steel baffle (18) is fixedly installed inside the cylinder (6), and a waste liquid discharge bucket (19) is fixedly inserted at a position on one side of the stainless steel baffle (18) at the lower end of the cylinder (6), and a sealing cover is threadedly connected to the outer wall of the waste liquid discharge bucket (19). A manual valve (20) is installed inside the cylinder (6).

6. A raw material pretreatment device for processing impact-resistant forgings according to claim 2, It is characterized in that A support column (21) is fixedly mounted on the top of each of the two fixing seats (9), and a baffle (22) is fixedly mounted on the top of each of the two supporting columns (21).

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