Traction device manipulator for aluminum profile extrusion

By designing a robot for extrusion of aluminum profiles, the uniform fixation of aluminum profiles is achieved using adjustable screws and scale marks, which solves the deformation problem caused by excessive clamping force of traditional devices, improves product pass rate and saves cost.

CN222175415UActive Publication Date: 2024-12-17HUBEI XINHAO ALUMINUM CO LTD
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Patent Information

Application Number
CN202421436468.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-23
Publication Date
2024-12-17
Estimated Expiration
2034-06-23

AI Technical Summary

Technical Problem

Traditional aluminum profile traction devices are prone to deformation of aluminum profiles when clamped and fixed, especially when dealing with thin and special-shaped materials, excessive clamping force causes deformation of the product, and the clamping force cannot be adjusted according to different materials, affecting the product pass rate.

Method used

A robot for extrusion of aluminum profiles is designed, using bottom plate, vertical arm, cylinder, top rod, screw, spring and jaw structure. Different clamps of each jaw are achieved by adjusting the screw and scale marks on the main spring. The tightness can be used to clamp each part separately according to the characteristics of the aluminum profile to avoid deformation and do not need to replace the robot.

Benefits of technology

The uniform fixation of aluminum profiles is achieved, clamping deformation is avoided, cost is saved, and the product pass rate is improved. The clamping force can be adjusted according to the characteristics of different aluminum profiles, which is suitable for various aluminum profiles.

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Abstract

A bottom plate is fixedly installed at the lower end of a vertical arm, a support is fixedly installed at the upper end of the vertical arm, an air cylinder is fixedly installed on the support, a telescopic rod of the air cylinder penetrates through the support and is fixedly provided with a lifting table, an opening of the lifting table faces downwards, and the lifting table is fixedly installed on the support. The rear end of the lifting table is provided with first holes in rows, main springs are movably placed in the first holes, the lifting table at the lower ends of the first holes is provided with first square cylinders communicated with the first holes, the first ejector rods are movably installed in the first square cylinders and the first holes, the upper ends of the first ejector rods make contact with the main springs, and the lower ends of the first ejector rods make contact with the main springs. The aluminum profile clamping device has the advantages that all parts of various aluminum profiles can be clamped and fixed independently according to the stress conditions of the aluminum profiles, the deformation phenomenon of the aluminum profiles during clamping and fixing is avoided, and the product percent of pass is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing, in particular to the technical field of a traction device manipulator for aluminum profile extrusion. Background Art

[0002] Aluminum profiles are objects with certain geometric shapes made from aluminum as raw material and a material with certain strength and toughness through processes such as rolling and extrusion of aluminum bars. Especially in the extrusion process, a traction device is required to pull the extruded aluminum product to the end of the roller frame.

[0003] Traction is one of the most important links in the aluminum extrusion production process. When extruding aluminum profiles, the friction between the aluminum ingot and the extrusion die (extrusion cylinder, die, extrusion pad, etc.) causes the flow velocity of the aluminum ingot to be uneven along the cross-section during the extrusion process. Using a tractor to pull the aluminum profile can eliminate the problem of uneven flow velocity, so that the flow of the product along the cross section is more uniform.

[0004] At present, the traction device usually uses its upper and lower fixing plates to clamp and fix the formed aluminum profiles. However, when clamping and fixing thinner and special-shaped aluminum profiles, when the clamping force of the upper and lower fixing plates is too large, the aluminum profiles are easily deformed. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a traction device manipulator for aluminum profile extrusion. It can realize the individual clamping and fixing of various parts of various aluminum profiles according to their stress conditions, avoiding the deformation of aluminum profiles during clamping and fixing, and the device can adjust the clamping force of each point according to different aluminum profile characteristics, without changing the manipulator, saving costs and greatly improving the product qualification rate.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A traction device manipulator for aluminum profile extrusion includes a bottom plate, a vertical arm, a cylinder, a first push rod, a screw rod, a second push rod and a shaft, wherein the bottom plate is fixedly mounted on the lower end of the vertical arm, a bracket is fixedly mounted on the upper end of the vertical arm, the cylinder is fixedly mounted on the bracket, a telescopic rod of the cylinder passes through the bracket and a lifting platform is fixedly mounted, the lifting platform opens downward, a row of first holes is opened at the rear end of the lifting platform, a main spring is movably placed in the first hole, a first square tube connected to the first hole is arranged on the lifting platform at the lower end of the first hole, the first push rod is movably mounted in the first square tube and the first hole, the upper end of the first push rod is in contact with the main spring, The upper opening of the first hole is provided with an internal thread, and the screw is meshedly installed on the internal thread at the upper opening of the first hole and contacts with the main spring. A second hole in a row is provided at the front end of the lifting platform, and a reset spring is movably placed in the second hole. A second square tube connected with the second hole is arranged on the lifting platform at the lower end of the second hole. The second push rod is movably installed in the second square tube and the second hole, and the upper end of the second push rod is in contact with the reset spring. The shaft is fixedly installed on the two side walls of the lifting platform, and rows of claws are rotatably installed on the shaft, and the front and rear ends of the row of claws correspond to and contact with the lower ends of the second push rod and the first push rod respectively.

[0008] Preferably, the first holes are arranged in staggered rows.

[0009] Preferably, the first push rod is provided with scale marks.

[0010] The beneficial effects that can be achieved by the utility model using the above technical solution are:

[0011] 1. By arranging springs and push rods at the front and rear ends of the lifting platform respectively, an adjustable screw is arranged on the main spring, the springs and push rods at both ends define the position of the claws, and by adjusting the screws on the main springs respectively, different clamping forces of each claw can be achieved.

[0012] 2. By setting scale marks on the first push rod, the force that needs to be adjusted for each claw is obtained through experiments on each aluminum alloy profile, and the scale marks are recorded. When this aluminum alloy profile is produced later, the corresponding main spring force can be obtained by directly adjusting the screw.

[0013] 3. By fixing the lifting platform on the telescopic rod of the cylinder, when the aluminum alloy needs to be clamped and fixed, the telescopic rod of the cylinder will move the adjusted lifting platform from top to bottom close to the bottom plate. When the telescopic rod reaches the lowest position, the claws at the lower end of the lifting platform will clamp and fix various parts of the aluminum alloy respectively, thereby protecting and fixing the aluminum alloy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the rear axonometric structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of the lifting platform in the utility model;

[0017] Figure 4 for Figure 3 A schematic diagram of the partially enlarged structure at center A;

[0018] Figure 5 This is a schematic diagram of the structure of the clamping claw in the utility model.

[0019] 1. Base plate; 2. Vertical arm; 3. Bracket; 4. Cylinder; 5. Lifting platform; 6. First hole; 7. Main spring; 8. First square tube; 9. First push rod; 10. Screw; 11. Second hole; 12. Return spring; 13. Second square tube; 14. Second push rod; 15. Shaft; 16. Claw; 17. Scale mark. DETAILED DESCRIPTION

[0020] Example reference Figure 1-5As shown, the utility model provides a traction device manipulator for aluminum profile extrusion, including a bottom plate 1, an arm 2, a cylinder 4, a first push rod 9, a screw 10, a second push rod 14 and a shaft 15, wherein the bottom plate 1 is fixedly mounted on the lower end of the arm 2, a bracket 3 is fixedly mounted on the upper end of the arm 2, the cylinder 4 is fixedly mounted on the bracket 3, a telescopic rod of the cylinder 4 passes through the bracket 3 and a lifting platform 5 is fixedly mounted, the lifting platform 5 opens downward, a first hole 6 in a row is opened at the rear end of the lifting platform 5, the first holes 6 are staggered in a row, a main spring 7 is movably placed in the first hole 6, and a spring 7 which is connected to the first hole 6 is arranged on the lifting platform 5 at the lower end of the first hole 6. The first square tube 8 is connected to the first hole 6, the first push rod 9 is movably installed in the first square tube 8 and the first hole 6, and the first push rod 9 is provided with a scale mark 17. The strength that each claw 16 needs to be adjusted is obtained by experimenting with each aluminum alloy profile, and the scale mark 17 is recorded. When the aluminum alloy profile is produced again, the strength of the corresponding main spring 7 can be obtained by directly adjusting the screw 10. The upper end of the first push rod 9 is in contact with the main spring 7, and the upper opening of the first hole 6 is provided with an internal thread. The screw 10 is meshed and installed on the internal thread at the upper opening of the first hole 6 and is in contact with the main spring 7. The front end of the lifting platform 5 is provided with a A second hole 11 in a row is provided, a reset spring 12 is movably placed in the second hole 11, a second square tube 13 connected to the second hole 11 is provided on the lifting platform 5 at the lower end of the second hole 11, the second push rod 14 is movably installed in the second square tube 13 and the second hole 11, the upper end of the second push rod 14 is in contact with the reset spring 12, the springs and push rods at both ends define the position of the claw 16, and by adjusting the screw 10 on the main spring 7 respectively, the clamping force of each claw 16 can be different, the shaft 15 is fixedly installed on the two side walls of the lifting platform 5, and the rows of claws 16 are rotatably installed on the shaft 15, and the rows of claws 1 The front and rear ends of 6 correspond to and contact with the lower ends of the second push rod 14 and the first push rod 9 respectively. When the aluminum alloy needs to be clamped and fixed, the telescopic rod of the cylinder 4 moves the adjusted lifting platform 5 close to the bottom plate 1 from top to bottom. When the telescopic rod reaches the lowest position, the claws 16 at the lower end of the lifting platform 5 clamp and fix each part of the aluminum alloy respectively. In this way, each part of various aluminum profiles can be clamped and fixed separately according to their stress conditions, avoiding the deformation of aluminum profiles during clamping and fixing. In addition, the device can adjust the clamping force of each point according to the characteristics of different aluminum profiles, without changing the manipulator, saving costs and greatly improving the product qualification rate.

Claims

1. A traction device manipulator for aluminum profile extrusion, characterized in that: The invention comprises a bottom plate (1), a vertical arm (2), a cylinder (4), a first push rod (9), a screw rod (10), a second push rod (14) and a shaft (15), wherein the bottom plate (1) is fixedly mounted on the lower end of the vertical arm (2), a bracket (3) is fixedly mounted on the upper end of the vertical arm (2), the cylinder (4) is fixedly mounted on the bracket (3), a telescopic rod of the cylinder (4) passes through the bracket (3) and a lifting platform (5) is fixedly mounted thereon, the lifting platform (5) opens downward, a rear end of the lifting platform (5) is provided with a row of first holes (6), a main spring (7) is movably placed in the first hole (6), a first square tube (8) connected to the first hole (6) is arranged on the lifting platform (5) at the lower end of the first hole (6), the first push rod (9) is movably mounted in the first square tube (8) and the first hole (6), the upper end of the first push rod (9) is in contact with the main spring (7), the first hole ( The upper opening of the first hole (6) is provided with an internal thread, the screw rod (10) is meshedly mounted on the internal thread at the upper opening of the first hole (6) and contacts the main spring (7), the front end of the lifting platform (5) is provided with a row of second holes (11), a return spring (12) is movably placed in the second hole (11), a second square tube (13) connected to the second hole (11) is provided on the lifting platform (5) at the lower end of the second hole (11), the second push rod (14) is movably mounted in the second square tube (13) and the second hole (11), the upper end of the second push rod (14) is in contact with the return spring (12), the shaft (15) is fixedly mounted on the two side walls of the lifting platform (5), and a row of claws (16) are rotatably mounted on the shaft (15), and the front and rear ends of the row of claws (16) correspond to and contact the lower ends of the second push rod (14) and the first push rod (9) respectively.

2. The traction device manipulator for aluminum profile extrusion according to claim 1 is characterized in that: The first holes (6) are arranged in staggered rows.

3. A traction device manipulator for aluminum profile extrusion according to claim 1 or 2, characterized in that: The first push rod (9) is provided with a scale mark (17).