Motor base machining die for dust explosion-proof motor machining

By designing a dust explosion-proof motor processing mold containing air pump and filter, the problem of difficult to clean slag and impurities in the existing technology of high-temperature metal liquids is solved, and the internal impurities are free during casting is achieved, avoiding metal liquids spills and improving the overflow of them. Casting quality and safety.

CN222175871UActive Publication Date: 2024-12-17HENAN CHANGFENG MECHANICAL & ELECTRICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420867926.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-17
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing motor base processing molds are difficult to effectively clean up scum, gas and harmful elements when casting high-temperature metal liquids, resulting in overflow of metal liquids, which poses safety risks.

Method used

A dust explosion-proof motor processing mold including support frame, pad block, mold group, liquid injection tube, filter, switch valve, opening and closing valve, air pipe, air pump and collection box is designed to clean up dust and impurities in the mold group by using air pump. , filter the metal liquid through a filter and inject it into the mold group through the liquid injection tube to ensure that there are no impurities during casting and avoid overflow of metal liquid.

Benefits of technology

Effectively clean the dust and impurities in the mold group to ensure the casting quality, avoid metal liquid spills, and improve the safety and quality of casting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motor machining, and discloses a motor base machining mold for dust explosion-proof motor machining, which comprises a support frame, a cushion block, a mold group, a liquid injection pipe, a filter, a switch valve, a through pipe, an air pump and a collection box, the cushion block is fixedly connected to the top of the support frame, the mold group is fixedly connected to the top of the cushion block, and the liquid injection pipe is fixedly connected to the top of the mold group. The liquid injection pipe is arranged at one end of the mold group, the filter is arranged at the top of the liquid injection pipe, and the switch valve is arranged at the other end of the mold group. According to the motor base machining mold for dust explosion-proof motor machining, dust and impurities in a mold set are cleaned through an air pump and sucked into a collecting box through a through pipe, then molten metal is filtered through a filter and then injected into the mold set through a liquid injection pipe, and a motor base of a dust explosion-proof motor is cast; and it is ensured that no impurity exists in the casting process, casting quality is improved, and metal liquid overflowing caused by metal liquid impurity discharging is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor processing, in particular to a motor seat processing mould for processing dust explosion-proof motors. Background Art

[0002] A dust-proof motor is a motor specially designed to work in a dusty environment. It adopts a series of explosion-proof measures, such as special sealing structure, anti-static coating, anti-spark design, etc., to ensure that no explosion will occur in a dusty environment.

[0003] According to the publication number CN209773393U, a motor seat processing mold is disclosed, which can effectively filter out slag, gas, and harmful elements in the molten metal, meet the appearance and performance requirements of the casting, and effectively avoid the occurrence of problems such as scrapping of the casting. The mold includes an upper mold, a lower mold, and a core. The cavity formed by the upper mold, the lower mold, and the core matches the shape of the motor seat shell. The upper mold is provided with a casting port, which is connected to the cavity through a runner, and the casting port is connected to a pouring cup. A filter is installed in the pouring cup, and the filter is a foam ceramic filter. A filter screen is provided at the position where the pouring cup connects to the casting port, and the filter is installed on the filter screen. A slag discharge pipe is provided on the upper mold, and one end port of the slag discharge pipe passes through the inner side surface of the upper mold to communicate with the cavity, and the other end port of the slag discharge pipe passes through the outer side surface of the upper mold to communicate with external equipment, and a valve is installed between the other end port of the slag discharge pipe and the external setting.

[0004] However, the above device still has shortcomings. When the molten metal fills the mold cavity, the molten metal will be discharged outward along the slag discharge pipe. Impurities such as slag, gas, and harmful elements floating on the upper surface of the molten metal will be discharged from the slag discharge pipe. However, the impurities originally in the mold are discharged from the mold through the floating of the molten metal. The molten metal will overflow, making it difficult to clean the high-temperature molten metal. The overflowed molten metal also poses certain safety risks. Utility Model Content

[0005] The utility model aims to provide a motor seat processing mold for processing dust explosion-proof motors to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a motor seat processing mold for dust-proof explosion-proof motor processing, comprising a support frame, a cushion block, a mold group, an injection pipe, a filter, a switch valve, a through pipe, an air pump and a collecting box, the cushion block is fixedly connected to the top of the support frame, the mold group is fixedly connected to the top of the cushion block, the injection pipe is arranged at one end of the mold group, the filter is arranged at the top of the injection pipe, the switch valve is arranged at the other end of the mold group, the through pipe flange is connected to one end of the switch valve, the collection box flange is connected to the bottom of the through pipe, and the air pump is arranged on one side of the through pipe. The air pump is used to clean the dust and impurities in the mold group and suck them into the collecting box through the through pipe. Subsequently, the molten metal is filtered by the filter and then injected into the mold group through the injection pipe to cast the motor seat of the dust-proof explosion-proof motor, ensuring that there are no impurities inside during casting, improving the casting quality, and avoiding the overflow of the molten metal due to the removal of impurities.

[0007] Preferably, the mold group includes a lower fixing plate, a lower mold, a mounting rod, an upper fixing plate, an upper mold and a fixing bolt, the lower fixing plate is fixedly connected to the top of the cushion block, the lower mold is fixedly connected to the inside of the lower fixing plate, the mounting rod is fixedly connected to the top of the lower fixing plate, the upper fixing plate is arranged at the top of the lower fixing plate, the upper mold is fixedly connected to the inside of the upper fixing plate, the fixing bolt is arranged at the top of the upper fixing plate, the upper fixing plate and the lower fixing plate are guided and installed by the mounting rod, so as to ensure a good fitting effect between the lower mold and the mounting rod, the fixing bolt is sleeved and connected to the outside of the mounting rod, and the lower mold and the mounting rod are installed and fixed, the fixing is simple, and the use is convenient.

[0008] Preferably, the switch valve includes a mounting frame, a rotating rod, a flip plate, a driving motor and a mounting bolt, the rotating rod is rotatably connected to the inside of the mounting frame, the flip plate is fixedly connected to the outside of the rotating rod, the driving motor is fixedly connected to the top of the mounting frame, and the mounting bolt passes through the mounting frame and is screwed to the mold group. The mounting frame is fixed to the mold group by using the mounting bolt, and then the driving motor is used to drive the rotating rod to rotate, thereby rotating the flip plate to achieve the function of wind impurities removal. When pouring molten metal, the through pipe is closed to prevent leakage.

[0009] Preferably, a sealing gasket is provided at the top of the lower mold and the bottom of the upper mold, and the sealing gasket allows the lower mold and the upper mold to be precisely fixed to prevent the metal liquid from overflowing.

[0010] Preferably, there are four mounting rods, which are evenly arranged at the four corners of the top of the lower fixed plate, so that the upper fixed plate can be lifted and lowered smoothly and its fixed position can be accurate through the four mounting rods.

[0011] Preferably, a drawer door is provided on one side of the collection box, through which dust and impurities collected inside the collection box can be quickly cleaned.

[0012] Preferably, an anti-skid pad is provided at the bottom of the support frame, so that the mold set can remain stable during use, thereby ensuring processing efficiency.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The motor seat processing mold for the dust-proof explosion-proof motor processing uses an air pump to clean the dust and impurities in the mold group, and sucks them into the collection box through a through pipe. Then, the molten metal is filtered through a filter and then injected into the mold group through an injection pipe to cast the motor seat of the dust-proof explosion-proof motor, ensuring that there are no impurities inside during casting, improving the casting quality, and avoiding the overflow of molten metal due to the removal of impurities in the molten metal.

[0015] 2. The motor seat processing mold for the dust explosion-proof motor processing, the upper fixing plate and the lower fixing plate are guided and installed through the mounting rod, so as to ensure the good fitting effect of the lower mold and the mounting rod. The fixing bolt is sleeved and connected to the outside of the mounting rod to install and fix the lower mold and the mounting rod. The fixing is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the side structure of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the mold set of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the switch valve of the utility model.

[0020] In the figure: 1, support frame; 2, cushion block; 3, mold assembly; 4, injection pipe; 5, filter; 6, switch valve; 7, through pipe; 8, air pump; 9, collection box; 301, lower fixed plate; 302, lower mold; 303, mounting rod; 304, upper fixed plate; 305, upper mold; 306, fixing bolt; 701, mounting frame; 702, rotating rod; 703, flip plate; 704, driving motor; 705, mounting bolt. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 The utility model provides a technical solution: a motor seat processing mold for dust explosion-proof motor processing, including a support frame 1, a cushion block 2, a mold group 3, a liquid injection pipe 4, a filter 5, a switch valve 6, a through pipe 7, an air pump 8 and a collection box 9. The cushion block 2 is fixedly connected to the top of the support frame 1, the mold group 3 is fixedly connected to the top of the cushion block 2, the liquid injection pipe 4 is arranged at one end of the mold group 3, the filter 5 is arranged on the top of the liquid injection pipe 4, the switch valve 6 is arranged at the other end of the mold group 3, the through pipe 7 is flange-connected to one end of the switch valve 6, the collection box 9 is flange-connected to the bottom of the through pipe 7, and the air pump 8 is arranged on one side of the through pipe 7. The dust and impurities in the mold group 3 are cleaned by an air pump 8, and sucked into the collection box 9 through the through pipe 7. The molten metal is then filtered by the filter 5 and injected into the mold group 3 through the injection pipe 4 to cast the motor seat of the dust-proof explosion-proof motor, thereby ensuring that there are no impurities inside during casting, improving the casting quality, and avoiding the overflow of the molten metal due to the removal of impurities. A drawer door is provided on one side of the collection box 9, through which the dust and impurities collected in the collection box 9 can be quickly cleaned, and an anti-slip pad is provided at the bottom of the support frame 1. The anti-slip pad allows the mold group 3 to remain stable during use to ensure processing efficiency.

[0023] The mold set 3 includes a lower fixing plate 301, a lower mold 302, a mounting rod 303, an upper fixing plate 304, an upper mold 305 and a fixing bolt 306. The lower fixing plate 301 is fixedly connected to the top of the cushion block 2, the lower mold 302 is fixedly connected to the inside of the lower fixing plate 301, the mounting rod 303 is fixedly connected to the top of the lower fixing plate 301, the upper fixing plate 304 is arranged at the top of the lower fixing plate 301, the upper mold 305 is fixedly connected to the inside of the upper fixing plate 304, the fixing bolt 306 is arranged at the top of the upper fixing plate 304, and the upper fixing plate 304 and the lower fixing plate 301 are guided and installed by the mounting rod 303. , thereby ensuring a good fit between the lower mold 302 and the mounting rod 303, a fixing bolt 306 is sleeved and connected to the outside of the mounting rod 303, and the lower mold 302 and the mounting rod 303 are installed and fixed, the fixation is simple and easy to use, the top of the lower mold 302 and the bottom of the upper mold 305 are both provided with sealing gaskets, and the lower mold 302 and the upper mold 305 are precisely fixed through the sealing gaskets to prevent the metal liquid from overflowing, and the number of mounting rods 303 is four, which are evenly arranged at the four corners of the top of the lower fixed plate 301, and then the upper fixed plate 304 is lifted and lowered smoothly and the fixed position is accurate through the four mounting rods 303.

[0024] The switch valve 6 includes a mounting frame 701, a rotating rod 702, a flip plate 703, a driving motor 704 and a mounting bolt 705. The rotating rod 702 is rotatably connected to the inside of the mounting frame 701, the flip plate 703 is fixedly connected to the outside of the rotating rod 702, the driving motor 704 is fixedly connected to the top of the mounting frame 701, and the mounting bolt 705 penetrates the mounting frame 701 and is screwed to the mold group 3. The mounting frame 701 is fixed to the mold group 3 by using the mounting bolt 705, and then the driving motor 704 is used to drive the rotating rod 702 to rotate, so that the flip plate 703 is rotated to realize the function of wind impurity removal. When pouring molten metal, the through pipe 7 is closed to prevent leakage.

[0025] When in use, the upper fixed plate 304 of the mold group 3 is lowered through the mounting rod 303 using the lifting assembly, and then the mounting rod 303 is fixed using the fixing bolt 306, so that the lower mold 302 and the mounting rod 303 are firmly fixed, the air pump 8 is started, and the driving motor 704 is used to open the flip plate 703, and the impurities, dust, etc. inside the mold group 3 are evacuated and removed, and enter the collection box 9 through the through pipe 7 for collection. After being filtered on the filter 5, the molten metal is injected into the mold group 3 through the injection pipe 4 to process the motor seat.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A motor base processing mold for dust explosion-proof motor processing, comprising a support frame (1), a cushion block (2), a mold set (3), a liquid injection pipe (4), a filter (5), a switch valve (6), a through pipe (7), an air pump (8) and a collection box (9), Features: The cushion block (2) is fixedly connected to the top of the support frame (1), the mold group (3) is fixedly connected to the top of the cushion block (2), the injection pipe (4) is arranged at one end of the mold group (3), the filter (5) is arranged at the top of the injection pipe (4), the switch valve (6) is arranged at the other end of the mold group (3), the through pipe (7) is flange-connected to one end of the switch valve (6), the collection box (9) is flange-connected to the bottom of the through pipe (7), and the air pump (8) is arranged on one side of the through pipe (7).

2. The motor seat processing mold for dust explosion-proof motor processing according to claim 1, Features: The mold set (3) comprises a lower fixed plate (301), a lower mold (302), a mounting rod (303), an upper fixed plate (304), an upper mold (305) and a fixing bolt (306); the lower fixed plate (301) is fixedly connected to the top of the cushion block (2); the lower mold (302) is fixedly connected to the inside of the lower fixed plate (301); the mounting rod (303) is fixedly connected to the top of the lower fixed plate (301); the upper fixed plate (304) is arranged at the top of the lower fixed plate (301); the upper mold (305) is fixedly connected to the inside of the upper fixed plate (304); and the fixing bolt (306) is arranged at the top of the upper fixed plate (304).

3. The motor seat processing mold for processing dust explosion-proof motors according to claim 1, Features: The switch valve (6) comprises a mounting frame (701), a rotating rod (702), a flip plate (703), a driving motor (704) and a mounting bolt (705); the rotating rod (702) is rotatably connected to the inside of the mounting frame (701); the flip plate (703) is fixedly connected to the outside of the rotating rod (702); the driving motor (704) is fixedly connected to the top of the mounting frame (701); and the mounting bolt (705) passes through the mounting frame (701) and is screwed to the mold assembly (3).

4. The motor seat processing mold for processing dust explosion-proof motors according to claim 2, Features: The top of the lower mold (302) and the bottom of the upper mold (305) are both provided with sealing gaskets.

5. The motor seat processing mold for dust explosion-proof motor processing according to claim 2, Features: There are four mounting rods (303) which are evenly arranged at the four corners of the top of the lower fixing plate (301).

6. The motor seat processing mold for processing dust explosion-proof motors according to claim 1, Features: A drawer door is provided on one side of the collection box (9).

7. The motor seat processing mold for processing dust explosion-proof motors according to claim 1, Features: An anti-slip pad is provided at the bottom of the support frame (1).