Sectional material sawing and pressing tool for double-end sawing machine

By designing the combination of transverse and longitudinal compressor cylinders and special-shaped compression blocks on the double-headed sawing machine, the problems of irregular profile fixation and low sawing accuracy are solved, and the stable fixation and efficient sawing of profiles are achieved, improving the improvement of the performance. Productivity.

CN222176162UActive Publication Date: 2024-12-17ZHENGZHOU MINGTAI TRANSPORTATION NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420996781.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-17
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

Irregular profiles are fixed and unstable on the double-headed sawing machine, resulting in low sawing accuracy and reduced production efficiency.

Method used

Design a profile sawing and pressing tooling for double-headed sawing machines, using two compressor cylinders in transverse and longitudinal directions, combining special-shaped compression blocks and L-shaped through holes to achieve stable fixation and precise compression of the profile. The telescopic movement of the cylinder enables rapid clamping and release.

Benefits of technology

It improves the stability and sawing accuracy of the profile, improves production efficiency, and can adapt to profile cutting of different lengths.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222176162U_ABST
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Abstract

The utility model discloses a profile sawing and pressing tool for a double-head sawing machine, which comprises a sawing machine body and a sawing machine table top, the sawing machine table top is arranged on the sawing machine body, an L-shaped through hole is arranged on the sawing machine table top, a saw blade is arranged in the L-shaped through hole, and a pressing component is further arranged on the sawing machine table top. The pressing assembly comprises a special-shaped pressing block matched with the outer contour of a profile to be machined, the special-shaped pressing block comprises a fixed pressing block and a movable pressing block, the fixed pressing block and the movable pressing block are oppositely arranged on the same horizontal plane, and a profile containing cavity is formed between the fixed pressing block and the movable pressing block. The shape of a cavity body of the sectional material containing cavity is matched with the outer contour of a sectional material to be machined, full contact between the pressing block and the sectional material can be achieved, fixing of the sectional material before sawing is achieved, and the sawing precision is guaranteed.
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Description

Technical Field

[0001] The utility model relates to a tool, in particular to a profile sawing and pressing tool used for a double-head sawing machine. Background Art

[0002] Double-head sawing machine is suitable for 45° and 90° sawing of profiles, with fast cutting speed and high production efficiency. Usually, regular profiles can be well cut without too complicated limit, but irregular profiles cannot be well limited by relying on the previous limit device, resulting in the profile not being pressed in place before sawing, low sawing accuracy and reduced production efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is that the irregular profiles in the prior art are unstable in fixation and have low sawing precision.

[0004] In order to solve the above technical problems, a technical solution provided by the utility model is:

[0005] A profile sawing and pressing tool for a double-head sawing machine, comprising a sawing machine bed and a sawing machine table. The sawing machine bed is provided with the sawing machine table, an L-shaped through hole is provided on the sawing machine table, a saw blade is provided in the L-shaped through hole, and a pressing assembly is also provided on the sawing machine table. The pressing assembly includes a special-shaped pressing block that matches the outer contour of the profile to be processed.

[0006] Furthermore, a limit block is provided on the sawing table, one end face of the limit block is connected to the sawing table, and the other end face is connected to one end face of the special-shaped pressing block, and the other end of the special-shaped pressing block is connected to the telescopic end of the first pressing cylinder. The first pressing cylinder is placed horizontally, and the fixed end of the first pressing cylinder is fixed to the sawing table by a first clip.

[0007] Further, more specifically, an end face of the sawing machine table away from the sawing machine bed is arranged at a stepped end face, which is divided into an upper step and a lower step, and the upper step and the lower step are an integrated structure, and a through hole is arranged on the side face of the upper step and the upper end face of the lower step, and the length of the through hole on the upper end face of the lower step is greater than the distance between the profile and the side face of the upper step after being fixed, and the two through holes are connected to form the above-mentioned L-shaped through hole, and a saw blade is arranged in the L-shaped through hole to facilitate the extension and retraction of the saw blade on the sawing machine table.

[0008] A limit block is arranged on the upper end surface of the lower step, the limit block is arranged on the inner side, and the L-shaped through hole is arranged on the outer side, that is, the saw blade is arranged on the outer side and is arranged vertically with the limit block.

[0009] Furthermore, the second clamping cylinder is placed longitudinally, and a second buckle is provided on the end surface where the upper step of the sawing machine table connects with the upper end surface of the lower step, and a second clamping cylinder is provided in the second buckle, and the telescopic end of the second clamping cylinder extends toward the special-shaped clamping block, and a cylindrical clamping block is provided at the telescopic end of the second clamping cylinder. The cylindrical clamping block approaches the upper end surface of the special-shaped clamping block as the telescopic end of the second clamping cylinder extends, thereby clamping the special-shaped clamping block, and the telescopic end of the second clamping cylinder contracts and moves away from the upper end surface of the special-shaped clamping block, thereby loosening the special-shaped clamping block.

[0010] That is, a cylindrical pressing block is arranged above the special-shaped pressing block, and the other end of the cylindrical pressing block is arranged at the telescopic end of the second pressing cylinder, and the fixed end of the second pressing cylinder is fixed to the sawing table through a second buckle.

[0011] Furthermore, the special-shaped pressing block includes a fixed pressing block and a movable pressing block, the fixed pressing block is connected to the limit block, the movable pressing block is connected to the telescopic end of the first pressing cylinder, the fixed pressing block and the movable pressing block are arranged opposite to each other on the same horizontal plane, and a profile placement cavity is formed in the middle, and the cavity shape of the profile placement cavity matches the outer contour of the profile to be processed.

[0012] Furthermore, the movable pressing block can reciprocate on the upper end surface of the lower step of the sawing machine table as the telescopic end of the first pressing device cylinder extends and retracts, thereby facilitating the pressing and loosening of the side surface of the profile.

[0013] Further, more specifically, the cylindrical pressing block is arranged above the profile placement cavity.

[0014] Furthermore, two sawing tabletops are provided, and a slide is provided on the sawing machine bed. The two sawing tabletops are arranged side by side on the slide. Both of the two sawing tabletops can be moved and fixed on the slide of the sawing machine bed, so that the distance between the two sawing tabletops can be adjusted conveniently, thereby achieving the purpose of sawing profiles of different lengths.

[0015] The two sawing machine tables are both provided with the same limit blocks, special-shaped clamping blocks, L-shaped through holes, first clamping cylinders and second clamping cylinders. The limit blocks, special-shaped clamping blocks and L-shaped through holes on the two sawing machine tables are symmetrically arranged.

[0016] The beneficial effects of the utility model are:

[0017] 1. This tooling is designed with two horizontal and vertical clamping cylinders to fix the profile and improve the stability of the profile. It also uses two cylinders to achieve rapid clamping, which can improve production efficiency.

[0018] 2. A special-shaped pressing block is provided at the telescopic end of the second pressing cylinder. The shape of the profile placement cavity in the special-shaped pressing block matches the outer contour of the profile to be processed, which can achieve full contact between the pressing block and the profile, realize the fixation of the profile before sawing, and ensure the sawing accuracy.

[0019] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the description of the embodiments are briefly introduced below. Obviously, the drawings described below are only two of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is a schematic diagram of the overall structural position of this tooling;

[0022] Figure 2 for Figure 1 Enlarged view of the upper end of the sawing machine table;

[0023] Figure 3 yes Figure 2 Screenshot in the middle A direction;

[0024] Figure 4 yes Figure 3 Schematic diagram of the structure of the medium profile;

[0025] Figure 5 yes Figure 3 Positional relationship diagram between the fixed clamping block and the movable clamping block.

[0026] In the figure, 1-sawing machine bed, 2-sawing machine table, 3-slide, 4-upper step, 5-lower step, 6-L-shaped through hole, 7-saw blade, 8-limiting block, 9-fixed clamping block, 10-movable clamping block, 11-profile placement cavity, 12-first clamping cylinder, 13-second clamping cylinder, 14-first buckle, 15-second buckle, 16-cylindrical clamping block, 17-profile. DETAILED DESCRIPTION

[0027] The embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as being limited to the embodiments described herein. Instead, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the drawings and embodiments of the present invention are only for exemplary purposes and are not intended to limit the scope of protection of the present invention.

[0028] In the present utility model, unless otherwise clearly stipulated and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.

[0029] The names of the messages or information exchanged between multiple devices in the implementation manner of the present invention are only used for illustrative purposes, and are not used to limit the scope of these messages or information.

[0030] Example: Figure 1-5 As shown, a profile sawing and pressing tool for a double-head sawing machine includes a sawing machine bed 1 and a sawing machine table 2. A slide 3 is provided on the sawing machine bed 1, and a sawing machine table 2 is provided on the slide 3. There are two sawing machine tables 2. Both sawing machine tables 2 can be moved and fixed on the slide 3 of the sawing machine bed 1, so that the distance between the two sawing machine tables 2 can be adjusted conveniently to achieve the purpose of sawing profiles 17 of different lengths.

[0031] The end surfaces of the two sawing machine tables 2 away from the sawing machine bed 1 are both stepped end surfaces, each of which is divided into an upper step 4 and a lower step 5, and the upper step 4 and the lower step 5 are an integrated structure.

[0032] A through hole is provided on the side surface of the upper step 4 and the upper end surface of the lower step 5. The length of the through hole on the upper end surface of the lower step 5 is greater than the distance between the profile 17 and the side surface of the upper step 4 after the profile 17 is fixed. The two through holes are connected to form an L-shaped through hole 6. A saw blade 7 is provided in the L-shaped through hole 6 to facilitate the saw blade 7 to extend and retract on the sawing table 2 to cut the profile 17.

[0033] A limit block 8 is arranged on the upper end surface of the lower step 5 , the limit block 8 is arranged on the inner side, and the L-shaped through hole 6 is arranged on the outer side, that is, the saw blade 7 is arranged on the outer side and is arranged vertically with the limit block 8 .

[0034] A special-shaped pressing block is also arranged on the upper end surface of the lower step 5. The special-shaped pressing block and the limit block 8 are arranged in a horizontal arrangement. The special-shaped pressing block includes a fixed pressing block 9 and a movable pressing block 10. The fixed pressing block 9 and the movable pressing block 10 are both arranged on the upper end surface of the lower step 5 and are relatively separated. A profile placement cavity 11 is formed in the middle. The cavity shape of the profile placement cavity 11 matches the external contour of the profile 17 to be processed, which can achieve full contact between the pressing block and the profile 17, realize the fixation of the profile 17 before sawing, and ensure the sawing accuracy.

[0035] The left side surface of the limit block 8 is connected and fixed to the side surface of the upper step 4, the lower end surface is arranged on the upper end surface of the lower step 5, and the right end surface is connected and fixed to the fixed pressing block 9 on the special-shaped pressing block. The movable pressing block 10 on the special-shaped pressing block is connected to the telescopic end of the horizontally placed first pressing cylinder 12, and the fixed end of the first pressing cylinder 12 is fixed to the sawing machine table 2 through the first buckle 14.

[0036] The first buckle 14 is a U-shaped buckle, and is disposed on the upper end surface of the lower step 5 .

[0037] The movable pressing block 10 can reciprocate on the upper end surface of the lower step 5 of the sawing machine table 2 as the telescopic end of the first pressing cylinder 12 is extended and retracted, thereby facilitating the pressing and loosening of the side surface of the profile 17.

[0038] A second buckle 15 is arranged on the end surface where the upper step 4 of the sawing machine table 2 connects with the upper end surface of the lower step 5. The second buckle 15 is also a U-shaped buckle. A longitudinally placed second clamping cylinder 13 is arranged in the second buckle 15. A cylindrical clamping block 16 is arranged at the telescopic end of the second clamping cylinder 13. The cylindrical clamping block 16 approaches the upper end surface of the profile placement cavity 11 as the telescopic end of the second clamping cylinder 13 extends, thereby clamping the profile 17 in the profile placement cavity 11. As the telescopic end of the second clamping cylinder 13 contracts, it moves away from the upper end surface of the profile placement cavity 11, thereby loosening the profile 17 in the profile placement cavity 11.

[0039] Two horizontal and vertical clamping cylinders are designed to fix the profile 17 and improve the stability of the profile 17. The two cylinders are used to achieve rapid clamping, which can improve production efficiency.

[0040] The limiting blocks 8 , the special-shaped pressing blocks and the L-shaped through holes 6 on the two sawing machine tables 2 are symmetrically arranged.

[0041] The process of using the overall technical solution formed by the above embodiments is as follows: the distance between the two sawing machine tables 2 is adjusted according to the length of the profile 17 to be sawed, and then the two ends of the profile 17 are placed in the profile placement cavity 11 on the two sawing machine tables 2 respectively. Note that the placement surface of the profile 17 must match the shape of the profile placement cavity 11, and then the first clamping cylinder 12 is adjusted to extend the telescopic rod of the first clamping cylinder 12, and the mobile clamping block 10 thereon is pushed close to the profile 17 until the profile is clamped. 17; then adjust the second clamping cylinder 13 to extend the telescopic rod of the second clamping cylinder 13, push the cylindrical clamping block 16 thereon close to the profile 17, until the profile 17 is clamped. After the profile 17 is fixed, start the saw blade 7 switch to move the saw blade 7 in the L-shaped through hole 6 to cut the profile 17. After cutting, adjust the first clamping cylinder 12 and the second clamping cylinder 13 to shrink the telescopic ends thereon, release the profile 17, and finally remove the cut profile 17 from the sawing table 2.

[0042] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention is described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. A profile sawing and pressing tool for a double-head sawing machine, comprising a sawing machine bed and a sawing machine table, wherein the sawing machine bed is provided with the sawing machine table, an L-shaped through hole is provided on the sawing machine table, and a saw blade is provided in the L-shaped through hole, wherein the feature is: A clamping assembly is also arranged on the sawing machine table, and the clamping assembly includes a special-shaped clamping block matching the outer contour of the profile to be processed.

2. The profile sawing and pressing tool for a double-head sawing machine according to claim 1 is characterized in that: A limit block is also provided on the sawing table, one end of the limit block is connected to the sawing table, and the other end is connected to one end of the special-shaped pressing block, the other end of the special-shaped pressing block is connected to the telescopic end of the first horizontally placed pressing cylinder, and the fixed end of the first pressing cylinder is fixed to the sawing table by a first buckle.

3. The profile sawing and pressing tool for a double-head sawing machine according to claim 2 is characterized in that: A cylindrical pressing block is arranged above the special-shaped pressing block, and the other end of the cylindrical pressing block is arranged on the telescopic end of the second pressing cylinder placed longitudinally, and the fixed end of the second pressing cylinder is fixed to the sawing table through a second buckle.

4. The profile sawing and pressing tool for a double-head sawing machine according to claim 3 is characterized in that: The special-shaped pressing block includes a fixed pressing block and a movable pressing block, the fixed pressing block is connected to the limit block, the movable pressing block is connected to the telescopic end of the first pressing device cylinder, the fixed pressing block and the movable pressing block are arranged opposite to each other on the same horizontal plane, and a profile placement cavity is formed in the middle, and the cavity shape of the profile placement cavity matches the external contour of the profile to be processed.

5. The profile sawing and pressing tool for a double-head sawing machine according to claim 4 is characterized in that: The cylindrical pressing block is arranged above the profile placement cavity, and two of the sawing machine tables are arranged.