Sectional cutting equipment for aluminum profile
By introducing electric push rods and water jet systems into aluminum profile cutting equipment for segmented cutting, and combining the solid-liquid separation technology of the water filter network, the problems of low cutting efficiency and inconvenient cleaning of aluminum profiles in the existing technology are solved, and the problem of low cutting efficiency and inconvenient cleaning of aluminum profiles in the existing technology is realized. Efficient aluminum profile cutting and metal debris collection.
Patent Information
- Application Number
- CN202420996502.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-09
AI Technical Summary
Existing aluminum profile cutting equipment is inefficient during the cutting process, requires multiple operations to complete the required length, and cannot effectively collect metal debris and sparks, resulting in inconvenience in cleaning.
A sectional cutting equipment of aluminum profiles was designed, using electric push rods and motor-driven cutting blades for sectional cutting, and the metal debris and sparks were flushed into the collection trough through a water sprinkler and a pump, and filtered by a water filter net. After that, solid-liquid separation is achieved, water recycling and impurities cleaning are realized.
It improves the cutting efficiency of aluminum profiles, reduces the amount of operation of staff, and realizes effective collection and cleaning of metal debris and sparks, saves water resources, and simplifies the subsequent cleaning process.
Smart Images
Figure CN222176199U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of aluminum profile processing, in particular to aluminum profile segment cutting equipment. Background Art
[0002] With the development of the times, the demand for aluminum profiles is increasing, and various aluminum profile products have emerged. When processing aluminum profile products, it is often necessary to cut the aluminum profile according to the processing needs; when cutting the aluminum profile, the aluminum profile is placed on the operating table of the cutting device, and the cutting device is used to cut the aluminum profile.
[0003] After searching, it is found that the utility model patent with the announcement number CN217290648U discloses an aluminum profile cutting device, including a workbench, a cutting assembly for cutting aluminum profiles and a transmission assembly for transporting aluminum profiles. A splash guard is arranged on one side of the workbench corresponding to the cutting assembly, and the splash guard can rotate and retract along the circumference of the cutting assembly. The patent effectively improves the safety of aluminum profile cutting, so that the cutting of aluminum profiles is not affected by metal debris, and prevents the quality of aluminum profiles, processing efficiency and workers' health from being affected by metal debris.
[0004] In the above patented technical solution, a splash shield is provided to block metal debris and sparks generated when cutting aluminum profiles, thereby protecting workers from metal debris. However, the above patented technical solution still has the following shortcomings when used:
[0005] 1. In the above patented technical solution, the aluminum profile is cut by a cutting assembly. However, the above patented technical solution can only cut the aluminum profile once each time, which results in the staff having to cut multiple times to obtain the aluminum profile of the desired length, increasing the workload of the staff and causing the aluminum profile cutting efficiency to decrease;
[0006] 2. In the above patented technical solution, a splash shield is provided to block metal debris and sparks generated during the cutting of aluminum profiles, thereby protecting workers from the intrusion of metal debris. However, the above patented technical solution can only block metal debris and sparks, but cannot collect metal debris and sparks, resulting in inconvenience for workers to clean up the metal debris after the cutting is completed, causing inconvenience to the workers.
[0007] Therefore, we provide an aluminum profile segment cutting device to solve the defects in the above solution. Utility Model Content
[0008] The utility model mainly provides an aluminum profile segment cutting device to solve the technical problems raised in the above background technology.
[0009] The technical solution adopted by the utility model to solve the above technical problems is:
[0010] The top of the U-shaped frame is fixedly connected to the top of the U-shaped frame, and a pad is fixedly connected to the top of the U-shaped frame, and a pressing plate is provided on the top of the inner side of the U-shaped frame, and the top of the pressing plate is fixedly connected to the bottom of the output end of the electric push rod, and a cutting mechanism is provided on the front and rear sides between the top of the support plate one and the second support plate.
[0011] Furthermore, the debris collection mechanism includes a water collecting box fixedly connected to the top of the bottom plate, a sewage pipe is fixedly connected to the bottom front end of the water collecting box, an electric control valve is fixedly sleeved on the outside of the sewage pipe, vertical plates are fixedly connected to the front and rear sides of the top of the water collecting box, horizontal slide grooves are opened on opposite sides of the two vertical plates, a collecting drawer is provided between the two vertical plates, a baffle is fixedly connected to the right side of the collecting drawer, a hand-pull piece is fixedly connected to the right side of the baffle, a water filter net is fixedly connected to the bottom inner side of the collecting drawer, and sliding rods are fixedly connected to the front and rear sides of the collecting drawer.
[0012] Furthermore, the collecting drawer is slidably connected to the transverse sliding grooves opened on the opposite sides of the two vertical plates through sliding rods arranged on the front and rear sides.
[0013] Furthermore, the cutting mechanism includes a U-shaped frame 2 located above the support plate 1 and the support plate 2, an electric push rod 2 is fixedly connected to the top center of the U-shaped frame 2, a moving block is fixedly connected to the left side of the bottom of the U-shaped frame 2, a T-shaped sliding block is fixedly connected to the bottom of the moving block, a U-shaped sleeve block is fixedly connected to the right side of the bottom of the U-shaped frame 2, a locking bolt is threadedly connected to the right side of the U-shaped sleeve block, a water collector is provided on the top inner side of the U-shaped frame 2, connecting water pipes are fixedly connected to the left and right sides of the water collector, a protective cap is fixedly connected to the bottom of the water collector, a motor is fixedly connected to the rear side of the protective cap, a cutting blade is provided on the inner side of the protective cap, a sprinkler is fixedly connected to the left and right sides of the bottom of the protective cap, a water pump is fixedly connected to the left side of the top of the water collector, the water pump passes through the outer fixed sleeve at the top of the U-shaped frame 2 and is provided with a water pump, a cutting plate is fixedly connected to the bottom inner side of the U-shaped frame 2, and a cutting groove is provided on the top of the cutting plate.
[0014] Furthermore, the movable block is slidably connected to the T-shaped slide groove opened on the top of the second support plate through a T-shaped slider arranged at the bottom, the U-shaped sleeve block is slidably sleeved on the outside of the slide rail arranged on the top of the first support plate, and the left end of the locking bolt is in conflict with the right side of the slide rail.
[0015] Furthermore, the top of the water collector is fixedly connected to the bottom of the second output end of the electric push rod, the cutting blade is fixedly connected to the output end of the motor, the water collector is connected to the two sprinklers through the connecting water pipes arranged on the left and right sides respectively, the input end of the water pump is connected to the inside of the water collecting tank, and the position of the cutting blade corresponds to the position of the cutting groove opened on the top of the cutting plate.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The utility model sets a cutting mechanism. The staff places the aluminum profile to be cut on two pads, and then starts the two electric push rods 1 at the same time to push the clamping plate downward to clamp and fix the aluminum profile to be cut. Then the staff loosens the two locking bolts and slides the U-shaped frame 2 to adjust the distance between the two U-shaped frames 2. When the distance is equal to the length to be cut, the staff tightens the two locking bolts to fix the positions of the two U-shaped frames 2, and then starts the electric push rod 2, the motor and the water pump at the same time. The electric push rod 2 pushes the cutting blade downward, and the motor drives the cutting blade to rotate to cut the aluminum profile, while the water pump draws water from the water collecting tank and sprays it through the sprinkler to wash away the metal debris and sparks generated during cutting, so that the metal debris and sparks flow into the collecting drawer together with the water, so that when the aluminum profile segmented cutting equipment is used, the aluminum profile can be segmented and cut, which reduces the workload of the staff and improves the cutting efficiency of the aluminum profile.
[0018] 2. The utility model provides a debris collection mechanism, and the solid-liquid mixture flows into the collecting drawer together with the water. After being filtered through the provided water filter, the solid debris is retained in the collecting drawer, while the water filtered to remove impurities flows back into the water collecting tank, thereby realizing recycling and saving water resources. At the same time, after the cutting work is completed, the staff can pull out the collecting drawer through the hand pull piece, clean and recycle the impurities therein, thereby avoiding waste. Then, when it is found that the water in the water collecting tank is too dirty, the staff can open the electric control valve to discharge the sewage from the sewage pipe, and re-add new water. When the aluminum profile segmented cutting equipment is used, it can collect metal debris and sparks, which is convenient for the staff to clean the metal debris and brings convenience to the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cutting mechanism structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the debris collection mechanism of the utility model;
[0022] Figure 4 It is a schematic diagram of the expanded structure of the debris collection mechanism of the utility model.
[0023] In the figure: 1, bottom plate; 101, support leg 1; 102, support plate 1; 103, slide rail; 104, support leg 2; 105, support plate 2; 106, T-shaped slide; 2, connecting plate; 201, U-shaped frame 1; 202, pad; 203, electric push rod 1; 204, clamping plate; 3, cutting mechanism; 301, U-shaped frame 2; 302, moving block; 303, T-shaped slide block; 304, U-shaped sleeve block; 305, locking bolt; 306, electric push rod 2; 307, Water collector; 308, protective cap; 309, motor; 310, cutting blade; 311, sprinkler; 312, connecting water pipe; 313, water pump; 314, water pump; 315, cutting plate; 316, cutting groove; 4, debris collection mechanism; 401, water collecting box; 402, sewage pipe; 403, electric control valve; 404, collecting drawer; 405, baffle; 406, hand pull; 407, slide rod; 408, water filter net; 409, vertical plate; 410, horizontal slide. DETAILED DESCRIPTION
[0024] In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
[0025] For examples, please refer to the attached Figure 1-4As shown, an aluminum profile segment cutting device includes a bottom plate 1, two front and rear corners on the right side of the top of the bottom plate 1 are fixedly connected with a support leg 101, a support plate 102 is fixedly connected to the top of the support leg 101, a slide rail 103 is fixedly connected to the top of the support plate 102, two front and rear corners on the left side of the top of the bottom plate 1 are fixedly connected with a support leg 2 104, a support plate 2 105 is fixedly connected to the top of the support leg 2 104, a T-shaped slide groove 106 is provided on the top of the support plate 2 105, a debris collection mechanism 4 is provided on the top of the bottom plate 1, and the support plate 102 is fixedly connected to the top of the support plate 103. A connecting plate 2 is fixedly connected to the front and rear sides between 2 and the support plate 2 105, a U-shaped frame 201 is fixedly connected to the top of the connecting plate 2, an electric push rod 203 is fixedly connected to the top of the U-shaped frame 201, a pad 202 is fixedly connected to the top of the connecting plate 2 and located on the inner side of the U-shaped frame 201, a clamping plate 204 is provided on the top of the inner side of the U-shaped frame 201, and the top of the clamping plate 204 is fixedly connected to the bottom of the output end of the electric push rod 203, and a cutting mechanism 3 is provided on the front and rear sides between the support plate 1 102 and the top of the support plate 2 105.
[0026] Among them, the cutting mechanism 3 includes a U-shaped frame 301 located above the support plate 102 and the support plate 105, an electric push rod 306 is fixedly connected to the center of the top of the U-shaped frame 301, a moving block 302 is fixedly connected to the left side of the bottom of the U-shaped frame 301, a T-shaped slider 303 is fixedly connected to the bottom of the moving block 302, a U-shaped sleeve 304 is fixedly connected to the right side of the bottom of the U-shaped frame 301, a locking bolt 305 is threadedly connected to the right side of the U-shaped sleeve 304, a water collector 307 is provided on the top of the inner side of the U-shaped frame 301, and the left and right sides of the water collector 307 are fixedly connected to connecting water pipes 312, a protective cap 308 is fixedly connected to the bottom of the water collector 307, a motor 309 is fixedly connected to the rear side of the protective cap 308, and the protective cap A cutting blade 310 is provided on the inner side of 308, and sprinklers 311 are fixedly connected to the left and right sides of the bottom of the protective cap 308. A suction pipe 313 is fixedly connected to the left side of the top of the water collector 307. The suction pipe 313 passes through the outer fixed sleeve at the top of the U-shaped frame 301 and is provided with a suction pump 314. A cutting plate 315 is fixedly connected to the bottom of the inner side of the U-shaped frame 301, and a cutting groove 316 is provided on the top of the cutting plate 315. The moving block 302 is slidably connected to the T-shaped slide groove 106 provided on the top of the support plate 105 through the T-shaped slider 303 provided at the bottom. The U-shaped sleeve block 304 is slidably sleeved on the outer side of the slide rail 103 provided on the top of the support plate 102, and the left end of the locking bolt 305 conflicts with the right side of the slide rail 103. The top of the electric push rod 306 is fixedly connected to the bottom of the output end of the second electric push rod 306, the cutting blade 310 is fixedly connected to the output end of the motor 309, the water collector 307 is connected to the two sprinklers 311 through the connecting water pipes 312 arranged on the left and right sides, the input end of the water pumping pipe 313 is connected to the inside of the water collecting box 401, and the position of the cutting blade 310 corresponds to the position of the cutting groove 316 opened on the top of the cutting plate 315. The staff places the aluminum profile to be cut on the two pads 202, and then starts the two electric push rods 203 at the same time to push the clamping plate 204 downward to clamp and fix the aluminum profile to be cut, and then the staff loosens the two locking bolts 305, slides the U-shaped frame 2 301, and adjusts the two U-shaped frames. The spacing between the two U-frames 301 is equal to the length to be cut, the staff tightens the two locking bolts 305 to fix the position of the two U-frames 301, and then starts the electric push rod 306, the motor 309 and the water pump 314 at the same time. The electric push rod 306 pushes the cutting blade 310 to move downward, and the motor 309 drives the cutting blade 310 to rotate to cut the aluminum profile, while the water pump 314 draws water from the water collecting tank 401 and sprays it through the sprinkler 311 to wash the metal debris and sparks generated during cutting, so that the metal debris and sparks flow into the collecting bin 404 together with the water, so that the aluminum profile can be cut in sections, reducing the workload of the staff and improving the cutting efficiency of the aluminum profile.
[0027] Among them, the debris collection mechanism 4 includes a water collecting box 401 fixedly connected to the top of the bottom plate 1, a sewage pipe 402 is fixedly connected to the bottom of the front end of the water collecting box 401, an electric control valve 403 is fixedly sleeved on the outside of the sewage pipe 402, vertical plates 409 are fixedly connected to the front and rear sides of the top of the water collecting box 401, and horizontal slide grooves 410 are opened on the opposite sides of the two vertical plates 409, and a collecting drawer 404 is arranged between the two vertical plates 409, a baffle 405 is fixedly connected to the right side of the collecting drawer 404, a hand-pull piece 406 is fixedly connected to the right side of the baffle 405, a water filter net 408 is fixedly connected to the bottom of the inner side of the collecting drawer 404, and sliding rods 407 are fixedly connected to the front and rear sides of the collecting drawer 404. The collecting drawer 404 is opened on the opposite side of the two vertical plates 409 through the sliding rods 407 arranged on the front and rear sides. The horizontal slide groove 410 is slidably connected, and the solid-liquid mixture flows into the collecting drawer 404 together with the water. After being filtered by the set water filter net 408, the solid debris is retained in the collecting drawer 404, and the water filtered to remove impurities flows back into the water collecting tank 401, thereby realizing recycling and saving water resources. At the same time, after the cutting work is completed, the staff can pull out the collecting drawer 404 through the hand pull piece 406, clean and recycle the impurities therein, so as to avoid waste. Then, when it is found that the water in the water collecting tank 401 is too dirty, the staff can open the electric control valve 403 to discharge the sewage from the drain pipe 402, and re-add new water. It can collect metal debris and sparks, which is convenient for the staff to clean the metal debris and brings convenience to the staff.
[0028] The specific operation mode of the utility model is as follows:
[0029] First, the staff places the aluminum profile to be cut on the two pads 202, and then starts the two electric push rods 203 at the same time to push the clamping plate 204 downward to clamp the aluminum profile to be cut, and then the staff loosens the two locking bolts 305 and slides the U-shaped frame 301 to adjust the distance between the two U-shaped frames 301. When the distance is equal to the length to be cut, the staff tightens the two locking bolts 305 to fix the position of the two U-shaped frames 301, and then starts the electric push rod 306, the motor 309 and the water pump 314 at the same time. The electric push rod 306 pushes the cutting blade 310 downward, and the motor 309 drives the cutting blade 310 to rotate to cut the aluminum profile, while the water pump 314 draws water from the water collecting tank 401 and sprays it through the sprinkler 311 to wash the metal debris and sparks generated during cutting, so that the metal debris The sparks flow into the collecting bin 404 along with the water, and the aluminum profile can be cut in sections, reducing the workload of the staff and improving the cutting efficiency of the aluminum profile. The solid-liquid mixture that flows into the collecting bin 404 along with the water is filtered through the set water filter net 408, and the solid debris is retained in the collecting bin 404, while the water filtered to remove impurities flows back into the water collecting tank 401, thereby realizing recycling and saving water resources. At the same time, after the cutting work is completed, the staff can pull out the collecting bin 404 through the hand pull piece 406, clean and recycle the impurities therein, so as to avoid waste. Then, when it is found that the water in the water collecting tank 401 is too dirty, the staff can open the electric control valve 403 to discharge the sewage from the drain pipe 402, and re-add new water. The metal debris and sparks can be collected, which is convenient for the staff to clean the metal debris and brings convenience to the staff.
[0030] The above description of the utility model in combination with the accompanying drawings is an exemplary description. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. An aluminum profile segment cutting device, comprising a base plate (1), characterized in that: The two front and rear corners on the right side of the top of the bottom plate (1) are both fixedly connected with a support leg (101), the top of the support leg (101) is fixedly connected with a support plate (102), the top of the support plate (102) is fixedly connected with a slide rail (103), the two front and rear corners on the left side of the top of the bottom plate (1) are both fixedly connected with a support leg (104), the top of the support leg (104) is fixedly connected with a support plate (105), the top of the support plate (105) is provided with a T-shaped slide groove (106), the top of the bottom plate (1) is provided with a debris collection mechanism (4), the support plate (102) and the support plate (103) are fixedly connected. 5), the front and rear sides between which are fixedly connected are connecting plates (2), the top of the connecting plate (2) is fixedly connected to a U-shaped frame (201), the top of the U-shaped frame (201) is fixedly connected to an electric push rod (203), the top of the connecting plate (2) and located inside the U-shaped frame (201) is fixedly connected to a pad (202), the top of the inner side of the U-shaped frame (201) is provided with a clamping plate (204), the top of the clamping plate (204) is fixedly connected to the bottom of the output end of the electric push rod (203), and the front and rear sides between the tops of the support plate (102) and the support plate (105) are provided with a cutting mechanism (3).
2. The aluminum profile segment cutting device according to claim 1, characterized in that: The debris collection mechanism (4) comprises a water collecting box (401) fixedly connected to the top of the bottom plate (1); a sewage pipe (402) is fixedly connected to the bottom of the front end of the water collecting box (401); an electric control valve (403) is fixedly sleeved on the outside of the sewage pipe (402); vertical plates (409) are fixedly connected to the front and rear sides of the top of the water collecting box (401); a transverse slide groove (410) is provided on the opposite side of the two vertical plates (409); a collecting drawer (404) is provided between the two vertical plates (409); a baffle (405) is fixedly connected to the right side of the collecting drawer (404); a hand pull piece (406) is fixedly connected to the right side of the baffle (405); a water filter net (408) is fixedly connected to the bottom of the inner side of the collecting drawer (404); and a slide rod (407) is fixedly connected to the front and rear sides of the collecting drawer (404).
3. The aluminum profile segment cutting device according to claim 2, characterized in that: The collecting drawer (404) is slidably connected to a transverse sliding groove (410) provided on one side opposite to the two vertical plates (409) via sliding rods (407) provided on the front and rear sides.
4. The aluminum profile segment cutting device according to claim 2, characterized in that: The cutting mechanism (3) comprises a U-shaped frame (301) located above the first support plate (102) and the second support plate (105); a second electric push rod (306) is fixedly connected at the center of the top of the U-shaped frame (301); a moving block (302) is fixedly connected at the left side of the bottom of the U-shaped frame (301); a T-shaped sliding block (303) is fixedly connected at the bottom of the moving block (302); a U-shaped sleeve block (304) is fixedly connected at the right side of the bottom of the U-shaped frame (301); a locking bolt (305) is threadedly connected at the right side of the U-shaped sleeve block (304); a water collector (307) is provided at the top of the inner side of the U-shaped frame (301); and the left and right sides of the water collector (307) are fixedly connected. A water pipe (312) is connected, a protective cap (308) is fixedly connected to the bottom of the water collector (307), a motor (309) is fixedly connected to the rear side of the protective cap (308), a cutting blade (310) is provided inside the protective cap (308), water sprayers (311) are fixedly connected to the left and right sides of the bottom of the protective cap (308), a water pump (313) is fixedly connected to the left side of the top of the water collector (307), the water pump (313) passes through the outer fixed sleeve at the top of the U-shaped frame (301) and is provided with a water pump (314), a cutting plate (315) is fixedly connected to the bottom of the inner side of the U-shaped frame (301), and a cutting groove (316) is provided on the top of the cutting plate (315).
5. The aluminum profile segment cutting device according to claim 4, characterized in that: The moving block (302) is slidably connected to a T-shaped slide groove (106) provided on the top of the second support plate (105) via a T-shaped slide block (303) provided at the bottom; the U-shaped sleeve block (304) is slidably sleeved on the outside of the slide rail (103) provided on the top of the first support plate (102); and the left end of the locking bolt (305) is in contact with the right side of the slide rail (103).
6. The aluminum profile segment cutting device according to claim 4, characterized in that: The top of the water collector (307) is fixedly connected to the bottom of the output end of the second electric push rod (306), and the cutting blade (310) is fixedly connected to the output end of the motor (309). The water collector (307) is connected to two sprinklers (311) respectively through connecting water pipes (312) arranged on the left and right sides. The input end of the water pumping pipe (313) is connected to the inside of the water collecting box (401), and the position of the cutting blade (310) corresponds to the position of the cutting groove (316) opened on the top of the cutting plate (315).