Copper pipe heating device for hot melting welding of copper pipe fins

The copper tube heating device addresses incomplete welds by allowing the copper tube to expand and contract, ensuring consistent loop formation with the power supply for high-quality hot-melt welding of copper tubes with fins.

CN222176400UActive Publication Date: 2024-12-17WUHAN ZEMA INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202322330226.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-08-29
Publication Date
2024-12-17
Estimated Expiration
2033-08-29

AI Technical Summary

Technical Problem

Existing methods for welding copper tubes with fins result in incomplete welds due to manual operation and phase deformation during heating, affecting the quality of the finned copper tubes.

Method used

A copper tube heating device with sliding conductive mechanisms at both ends, allowing the copper tube to expand and contract along its length direction, ensuring consistent loop formation with the power supply for hot-melt welding.

Benefits of technology

Ensures complete and high-quality hot-melt welding of copper tubes with fins by accommodating phase deformation, improving the welding process efficiency and adaptability to different tube lengths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper pipe heating device for hot melting welding of copper pipe fins, which comprises a working table, a power supply is arranged on the working table, a conductive mechanism is arranged on the working table, a guide through hole for a copper pipe to penetrate through in a sliding mode is arranged on the conductive mechanism, and the power supply is arranged on the working table. The conductive mechanism is connected with the two ends of the copper pipe and electrically connected with the positive electrode and the negative electrode of the power source, and the conductive mechanism, the copper pipe and the power source form a circuit. When the heating device heats the copper pipe, the copper pipe can slide along the length direction of the copper pipe, so that the copper pipe can stretch along the length direction of the copper pipe when the copper pipe is heated to generate phase deformation, and the copper pipe is ensured to always form a loop with a power supply.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper tube fin welding, in particular to a copper tube heating device used for hot-melt welding of copper tube fins. Background Art

[0002] As a common radiator, finned copper tubes are added with fins at the outer end of the copper tube to increase the heat dissipation effect. According to production needs, it is necessary to produce a finned copper tube. Figure 1 and attached Figure 2 A finned copper tube is shown, wherein the copper tube is a long square tube, and two long fins are respectively arranged at the upper and lower ends of the tube, the fins have the same width and length as the copper tube, and the copper tube and the upper and lower long fins are welded into shape;

[0003] During the welding process of the finned copper tube, the copper tube needs to be welded to two sets of fins. Usually, the two are manually welded by electric welding. Since the copper tube and the fin have a certain width, the staff cannot weld the inner wall when welding them, which makes it impossible to fully weld the copper tube and the fin, and the quality of the finned copper tube after welding is affected. Then, hot melt welding of the copper tube and the fin is selected. Hot melt welding requires heating of the copper tube, and the way to heat the copper tube is often to energize both ends of the copper tube. Since the copper tube will produce phase deformation during the heating process, the copper tube will affect the normal operation of the heating device when it produces phase deformation. Utility Model Content

[0004] (I) Purpose of the utility model

[0005] In order to solve the technical problems existing in the background technology, the utility model proposes a copper tube heating device for hot-melt welding of copper tube fins. The copper tube generates heat after being energized, so that the copper tube and the fins are hot-melt welded. Since the copper tube can slide along its length direction, when the copper tube is heated and deformed, the copper tube can expand and contract along its length direction, ensuring that the copper tube always forms a loop with the power supply.

[0006] (II) Technical solution

[0007] The utility model provides a copper tube heating device for hot-melt welding of copper tube fins, comprising a workbench and two groups of conductive mechanisms arranged on the workbench, a power supply is arranged on the workbench, the two groups of conductive mechanisms are respectively arranged at the two ends of the copper tube and are respectively connected to the positive and negative electrodes of the power supply, the two ends of the copper tube are respectively connected to the two groups of conductive mechanisms and can slide along their axial directions, and the two groups of conductive mechanisms, the copper tube and the power supply form a passage.

[0008] Preferably, the conductive mechanism includes a mounting plate, a base and a limit block, the mounting plate is arranged on a workbench, the base is located on the mounting plate, a first through groove for placing a copper tube is provided on the mounting plate, a quick clamp is provided on the mounting plate, the quick clamp is connected to the limit block, a second through groove is provided on the limit block, the limit block can be rotated to the top of the base, the first through groove and the second through groove constitute the guide through hole, the inner walls of the first through groove and the second through groove are both arranged to fit the outer end of the copper tube, the mounting plate is made of insulating material, a first electrical connection plate connected to the base is provided on the mounting plate, and the base is connected to the electrode of the power supply through the first electrical connection plate.

[0009] Preferably, one of the mounting plates is slidably disposed on the workbench and is detachably connected thereto, one of the mounting plates can slide closer to or away from another mounting plate, and one of the mounting plates is provided with a connecting component connected to the base and is connected to the electrode of the power supply through the connecting component.

[0010] Preferably, the power supply is arranged below the workbench through a bracket, and its positive and negative poles are respectively connected to a first conductive plate and a horizontally arranged second conductive plate, and the workbench is provided with a first through hole and a second through hole at intervals along the length direction of the copper tube, the first electrical connection plate passes through the first through hole and is connected to the first conductive plate, and the connection assembly passes through the second through hole and is connected to the second conductive plate.

[0011] Preferably, the connecting assembly includes a second electrical connecting plate for electrifying the copper tube, the second electrical connecting plate is connected to one of the mounting plates and to a base provided thereon, the second electrical connecting plate passes through the second through hole and can be moved to fit with the second conductive plate.

[0012] Preferably, it also includes a guide rail, which is connected to the upper end of the workbench and is arranged along the length direction of the copper tube. The mounting plate is located on the guide rail and is slidably connected to it. The mounting plate is detachably connected to the guide rail.

[0013] Preferably, the guide rail is provided with a plurality of first threaded blind holes arranged side by side along its length direction, the mounting plate is slidably disposed on the guide rail and is provided with a first through hole corresponding to the first threaded blind hole, a first bolt is provided in the first through hole, and when the first through hole is connected with any of the first threaded blind holes, the first bolt extends into the first threaded blind hole and is threadedly connected thereto.

[0014] Compared with the prior art, the above technical solution of the utility model has the following beneficial technical effects:

[0015] In the present invention, the copper tube generates heat after being energized, so that the copper tube and the fins are hot-melt welded. When the copper tube is heated, it will produce phase deformation. When the device heats the copper tube, since the copper tube can slide along its length direction, when the copper tube is heated and produces phase deformation, the copper tube can expand and contract along its length direction, ensuring that the copper tube always forms a loop with the power supply. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model discloses a copper tube fin structure schematic diagram of a copper tube heating device for hot-melt welding of copper tube fins.

[0017] Figure 2 The utility model provides a schematic structural diagram of a copper tube fin portion in a copper tube heating device for hot-melt welding of copper tube fins.

[0018] Figure 3 The utility model discloses a copper tube heating device for hot-melt welding of copper tube fins.

[0019] Figure 4 The utility model is a partially enlarged structural schematic diagram of a guide rail in a copper tube heating device for hot-melt welding of copper tube fins.

[0020] Figure 5 The utility model is a schematic diagram of the bottom structure of a copper tube heating device for hot-melt welding of copper tube fins.

[0021] Figure 6 The utility model provides a schematic structural diagram of a first supporting assembly in a copper tube heating device for hot-melt welding of copper tube fins.

[0022] Figure numerals: 1. workbench; 2. power supply; 3. conductive mechanism; 4. guide rail; 5. mounting plate; 6. base; 7. limit block; 8. quick clamp; 9. first electrical connection plate; 10. first conductive plate; 11. second electrical connection plate; 12. second conductive plate. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0024] In the description of the utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, welding, riveting, bonding, etc., or a detachable connection, threaded connection, key connection, pin connection, etc., or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0026] like Figure 1-6 As shown, the utility model proposes a copper tube heating device for hot-melt welding of copper tube fins, comprising a workbench 1 and two groups of conductive mechanisms arranged on the workbench 1, the workbench 1 is provided with a power supply 2, the two groups of conductive mechanisms 3 are respectively arranged at both ends of the copper tube, and are respectively connected to the positive and negative electrodes of the power supply 2, the two ends of the copper tube are respectively connected to the two groups of conductive mechanisms, and can slide along the axial direction thereof, and the two groups of conductive mechanisms 3, the copper tube and the power supply 2 form a passage.

[0027] In the utility model, when the device is needed, the copper tube is placed on the workbench 1, and the conductive mechanism 3 is connected to the two ends of the copper tube. The copper tube is electrically conductive through the conductive mechanism 3, and the copper tube generates heat after being energized, so that the copper tube and the fins are hot-melt welded. The copper tube will produce phase deformation when heated. When the device heats the copper tube, since the copper tube can slide along its length direction, when the copper tube is heated and produces phase deformation, the copper tube can expand and contract along its length direction, ensuring that the copper tube always forms a loop with the power supply.

[0028] In an optional embodiment, the conductive mechanism 3 includes a mounting plate 5, a base 6 and a limit block 7, the mounting plate 5 is arranged on the workbench 1, the base 6 is located on the mounting plate 5, and a first through groove for placing the copper tube is provided thereon, the mounting plate 5 is provided with a quick clamp 8, the quick clamp 8 is connected to the limit block 7, the limit block 7 is provided with a second through groove, the limit block 7 can be rotated to the top of the base 6, the first through groove and the second through groove constitute the guide through hole, the inner walls of the first through groove and the second through groove are both arranged to fit the outer end of the copper tube, the mounting plate 5 is made of insulating material, and the mounting plate 5 is provided with a base 6 The first electrical connection plate 9 is connected, and the base 6 is connected to the electrodes of the power supply 2 through the first electrical connection plate 9. The mounting plate 5 is moved to both sides of the copper tube, and the copper tube is placed in the first through groove. The limit block 7 is driven to rotate by the quick clamp 8. The limit block 7 is rotated to the top of the base 6 under the action of the quick clamp 8 and is located above the copper tube, and the first through groove and the second through groove are in contact with each other and are in contact with the copper tube. The base 6 is energized under the action of the first electrical connection plate 9. After energization, the base 6 energizes the copper tube and the limit block 7. Under the action of the base 6 and the limit block 7, the copper tube can be effectively energized, and the current can be more evenly distributed when energized.

[0029] In an optional embodiment, one of the mounting plates 5 is slidably disposed on the workbench 1 and detachably connected thereto, one of the mounting plates 5 can slide close to or away from another mounting plate 5, one of the mounting plates 5 is provided with a connecting component connected to the base 6, and is connected to the electrode of the power supply 2 through the connecting component, and the distance between the two mounting plates 5 can be changed according to the length of the copper tube, so that the device can process copper tubes of different lengths, effectively improving the working range of the device.

[0030] In an optional embodiment, the power supply 2 is arranged below the workbench 1 through a bracket, and its positive and negative poles are respectively connected to a first conductive plate 10 and a horizontally arranged second conductive plate 12. The workbench 1 is provided with a first through hole and a second through hole at intervals along the length direction of the copper tube. The first electrical connection plate 9 passes through the first through hole and is connected to the first conductive plate 10, and the connection assembly passes through the second through hole and is connected to the second conductive plate 12.

[0031] In an optional embodiment, the connecting assembly includes a second electrical connecting plate 11 for electrifying the copper tube, the second electrical connecting plate 11 is connected to one of the mounting plates 5 and to a base 6 arranged thereon, the second electrical connecting plate 11 passes through the second through hole and can be moved to fit with the second conductive plate 12, when the mounting plate 5 moves, it drives the second electrical connecting plate 11 connected thereto to move, and the second electrical connecting plate 11 and the second conductive plate 12 can be fit together when the second connecting plate 11 moves, when the mounting plate 5 moves and changes position, the base 6 thereon can maintain fit with the second conductive plate 12 through the second electrical connecting plate 11, so that it can work normally and will not be affected by the position.

[0032] In an optional embodiment, it also includes a guide rail 4, which is connected to the upper end of the workbench 1 and is arranged along the length direction of the copper tube. The mounting plate 5 is located on the guide rail 4 and is slidably connected thereto. The mounting plate 5 is detachably connected to the guide rail 4. The guide rail 4 can be used to limit the moving path of the mounting plate 5 during the movement, and the stability of the mounting plate 5 during movement can be effectively improved.

[0033] In an optional embodiment, the guide rail 4 is provided with a plurality of first threaded blind holes arranged side by side along its length direction, the mounting plate 5 is slidably disposed on the guide rail 4 and is provided with a first through hole corresponding to the first threaded blind hole, a first bolt is provided in the first through hole, and when the first through hole is connected to any of the first threaded blind holes, the first bolt extends into the first threaded blind hole and is threadedly connected thereto, the mounting plate 5 is moved according to the length of the copper tube, and after the mounting plate 5 is moved to a suitable position, the first through hole is aligned with the first threaded blind hole at the location, so that the first bolt is rotated and extended into the first threaded blind hole to complete the installation of the mounting plate 5 and the track.

[0034] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A copper tube heating device for hot-melt welding of copper tube fins, characterized in that: The invention comprises a workbench (1) and two groups of conductive mechanisms arranged on the workbench (1); a power source (2) is arranged on the workbench (1); the two groups of conductive mechanisms (3) are respectively arranged at the two ends of a copper tube and are respectively connected to the positive and negative electrodes of the power source (2); the two ends of the copper tube are respectively connected to the two groups of conductive mechanisms and can slide along the axial direction thereof; the two groups of conductive mechanisms (3), the copper tube and the power source (2) form a passage.

2. A copper tube heating device for hot-melt welding of copper tube fins according to claim 1, characterized in that: The conductive mechanism (3) comprises a mounting plate (5), a base (6) and a limit block (7); the mounting plate (5) is arranged on the workbench (1); the base (6) is located on the mounting plate (5); a first through slot for placing a copper tube is provided on the mounting plate (5); a quick clamp (8) is provided on the mounting plate (5); the quick clamp (8) is connected to the limit block (7); a second through slot is provided on the limit block (7); the limit block (7) can be rotated to the top of the base (6); the first through slot and the second through slot constitute a guide through hole; the inner walls of the first through slot and the second through slot are both arranged to fit the outer end of the copper tube; the mounting plate (5) is made of insulating material; a first electrical connection plate (9) connected to the base (6) is provided on the mounting plate (5); the base (6) is connected to the electrode of the power source (2) via the first electrical connection plate (9).

3. A copper tube heating device for hot-melt welding of copper tube fins according to claim 2, characterized in that: One of the mounting plates (5) is slidably arranged on the workbench (1) and is detachably connected thereto; one of the mounting plates (5) can slide towards or away from another mounting plate (5); one of the mounting plates (5) is provided with a connecting component connected to the base (6) and is connected to the electrode of the power source (2) via the connecting component.

4. A copper tube heating device for hot-melt welding of copper tube fins according to claim 3, characterized in that: The power source (2) is arranged below the workbench (1) through a bracket, and its positive and negative electrodes are respectively connected to a first conductive plate (10) and a second conductive plate (12) arranged horizontally, and a first through hole and a second through hole are arranged on the workbench (1) at intervals along the length direction of the copper tube, the first electrical connection plate (9) passes through the first through hole and is connected to the first conductive plate (10), and the connection component passes through the second through hole and is connected to the second conductive plate (12).

5. A copper tube heating device for hot-melt welding of copper tube fins according to claim 4, characterized in that: The connection assembly comprises a second electrical connection plate (11) for electrifying the copper tube, the second electrical connection plate (11) being connected to one of the mounting plates (5) and to a base (6) arranged thereon, the second electrical connection plate (11) passing through the second through hole and being movable to fit with the second conductive plate (12).

6. A copper tube heating device for hot-melt welding of copper tube fins according to claim 5, characterized in that: It also comprises a guide rail (4), the guide rail (4) being connected to the upper end of the workbench (1) and being arranged along the length direction of the copper tube, the mounting plate (5) being located on the guide rail (4) and being slidably connected thereto, and the mounting plate (5) being detachably connected to the guide rail (4).

7. A copper tube heating device for hot-melt welding of copper tube fins according to claim 6, characterized in that: The guide rail (4) is provided with a plurality of first threaded blind holes arranged side by side along its length direction; the mounting plate (5) is slidably arranged on the guide rail (4) and is provided with first through holes corresponding to the first threaded blind holes; a first bolt is arranged in the first through hole; when the first through hole is connected to any of the first threaded blind holes, the first bolt extends into the first threaded blind hole and is threadedly connected thereto.