Numerically controlled lathe with scrap cleaning structure for machining pump accessories

By designing chip removal and feeding mechanisms on CNC lathes, using strip plates, crushing rollers and synchronous pulley systems to clean up debris, and automatically collect them through slide rods, blocks and spring structures, the debris winding problem is solved and improved Work efficiency and operational ease.

CN222176894UActive Publication Date: 2024-12-17DALIAN JIELIDA PUMP CO LTD
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Patent Information

Application Number
CN202420584042.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2024-12-17
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The debris produced by existing CNC lathes when processing pump accessories are easily wound during high-speed turning, resulting in the inability to be automatically cleaned, requiring manual intervention, affecting work efficiency.

Method used

A chip removal mechanism including a chip removal assembly and a synchronous assembly is designed to clean the debris through a strip plate, a crushing roller and a synchronous pulley system, and automatically collect the debris through a feeding mechanism using a slider, a block and a spring structure.

Benefits of technology

Debris cleaning without manual intervention is achieved, prevents winding and accumulation, and improves work efficiency and operation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of numerical control lathes, and discloses a numerical control lathe with a chip cleaning structure for machining pump accessories, which comprises a lathe body, a chip removing mechanism is arranged in the lathe body, a material receiving mechanism is arranged in the lathe body, the chip removing mechanism comprises a chip removing assembly and a synchronizing assembly, and the chip removing assembly is connected with the synchronizing assembly. The chip removing assembly is arranged in the lathe body, and the synchronizing assembly is arranged in the chip removing assembly. According to the numerical control lathe with the chipping cleaning structure for machining the pump accessories, after wound chippings fall into a mounting frame and make contact with a pulling plate, two second rotating shafts rotate relatively, the chippings can be pulled down through the pulling plate, then the chippings are conveyed to the position between two smashing rollers, then the two smashing rollers wind the chippings in, and then the chippings are smashed; and then the waste scraps fall into the material receiving frame to be collected, the situation that the waste scraps are not broken to be wound and stacked can be prevented, manual participation is not needed, use is convenient, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of numerically controlled lathes, in particular to a numerically controlled lathe for processing pump accessories with a debris cleaning structure. Background Art

[0002] Pump accessories refer to the mechanical parts that are combined into a pump. A CNC lathe is an automated machine tool equipped with a program control system that can perform high-precision and high-efficiency processing operations. When processing pump accessories, a CNC lathe will produce a lot of debris, which needs to be cleaned later. In order to improve work efficiency without affecting processing, a debris cleaning structure is required.

[0003] According to the description of a CNC lathe that is easy to clean debris disclosed on the patent website (authorization announcement number: CN213319108U), "The utility model discloses a CNC lathe that is easy to clean debris, including a lathe shell, a feed port, a motor mounting box, a damping seat and a storage box. A motor mounting box is provided at one end of the lathe shell, and a damping seat is fixed to the inner bottom of the motor mounting box by screws. A servo motor is installed on the top of the damping seat by bolts. A feed channel is provided at the lower end of the inside of the lathe shell, and a first exhaust fan and a second exhaust fan are respectively installed on both sides of the feed channel by screws. The lower end of the feed channel is connected to a storage box, and a steel plate is provided inside the damping seat, and a graphene sponge is provided on the periphery of the steel plate. The utility model can quickly clean debris, is durable, can meet work needs, and is suitable for wide promotion and use."

[0004] In view of the above description, the applicant believes that there are the following problems:

[0005] During use of the utility model, since the device catches the naturally falling waste chips through the feed port, and then provides suction through the first exhaust fan and the second exhaust fan, the chips fall into the storage box. During the turning process, when the turning speed of the workpiece is fast and the metal becomes soft, continuous chips will appear. At this time, a large amount of waste chips are entangled together and cannot fall into the feed port, resulting in the waste chips being unable to be cleaned and having to be removed manually, which is inconvenient to use. Therefore, it is necessary to improve a CNC lathe for pump accessories processing with a debris cleaning structure to solve the above problem. Utility Model Content

[0006] The utility model aims to provide a CNC lathe for processing pump accessories with a debris cleaning structure to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above objectives, the utility model provides the following technical solutions: a CNC lathe for processing pump accessories with a debris cleaning structure, comprising a lathe body, a chip removal mechanism is arranged inside the lathe body, and a material receiving mechanism is arranged inside the lathe body.

[0008] The chip removal mechanism comprises a chip removal component and a synchronization component. The chip removal component is arranged inside the lathe body, and the synchronization component is arranged inside the chip removal component.

[0009] Preferably, the chip removal assembly includes a mounting frame, the mounting frame is fixedly connected to the inside of the lathe body, the right side of the mounting frame is fixedly connected to a protective frame, the inside of the mounting frame is rotatably connected to a first rotating shaft, the outside of the first rotating shaft is fixedly connected to a crushing roller, the outside of the first rotating shaft is fixedly connected to a first pulley, the right side of the mounting frame is fixedly connected to a motor, the output end of the motor is fixedly connected to a second rotating shaft, the second rotating shaft is rotatably connected to the inside of the mounting frame, the outside of the second rotating shaft is fixedly connected to a grating plate, the outside of the second rotating shaft is fixedly connected to a second pulley, and the second pulley is drivingly connected to the first pulley with a first synchronous belt for removing waste chips.

[0010] Preferably, the mounting frame is provided with a groove at a corresponding position of the grill plate, and the grill plate passes through the groove, two first rotating shafts and two crushing rollers are respectively provided, and the two first rotating shafts are symmetrically rotatably connected inside the mounting frame, and the two crushing rollers are respectively fixedly connected to the outside of the two first rotating shafts for crushing waste chips.

[0011] Preferably, the synchronization component includes a third rotating shaft, the third rotating shaft is rotatably connected to the inside of the mounting frame, the outside of the third rotating shaft is fixedly connected to a third pulley, the outside of the second rotating shaft is fixedly connected to a fourth pulley, a second synchronization belt is transmission-connected between the fourth pulley and the third pulley, the outside of the third rotating shaft is fixedly connected to a first gear, the outside of the first gear is meshed with a second gear, and the second gear is fixedly connected to the outside of the second rotating shaft for making them rotate synchronously.

[0012] Preferably, two second rotating shafts are provided, and the two second rotating shafts are symmetrically rotatably connected inside the installation frame, and the fourth pulley and the second gear are respectively fixedly connected to the outside of the two second rotating shafts, so that the second rotating shafts rotate relatively.

[0013] Preferably, the material receiving mechanism includes a material receiving frame, which is movably connected to the inside of the lathe body, a handle is fixedly connected to the front of the material receiving frame, a slot block is fixedly connected to the front of the lathe body, a slide rod is slidably connected to the inside of the slot block, a positioning plate is fixedly connected to the outside of the slide rod, a pull ring is fixedly connected to the top of the slide rod, a clamping block is fixedly connected to the bottom of the slide rod, and a spring is fixedly connected between the clamping block and the slot block for collecting waste chips.

[0014] Preferably, the clamping block is in contact with a material receiving frame, and the material receiving frame is arranged at the bottom of the installation frame for locating the position of the material receiving frame.

[0015] Compared with the prior art, the utility model provides a CNC lathe for processing pump accessories with a debris cleaning structure, which has the following beneficial effects:

[0016] 1. The CNC lathe for processing pump accessories with a debris cleaning structure, during use, after the entangled waste chips fall into the interior of the installation frame and contact the scraping plate, the two second rotating shafts rotate relatively, and the waste chips can be scraped off by the scraping plate, and then the waste chips are sent to between the two crushing rollers, and then the two crushing rollers roll up the waste chips and crush them, and then the waste chips fall into the interior of the receiving frame for collection, which can prevent the continuous entanglement and accumulation of chips, does not require manual participation, is easy to use, and improves work efficiency.

[0017] 2. During use, the CNC lathe for processing pump accessories with a debris cleaning structure drives the slide rod through the set pull ring, the slide rod drives the clamping block, the clamping block compresses the spring, the positioning plate is used to position the slide rod, and the spring is used to reset the clamping block. Then the clamping block is moved away from the material receiving frame, and the material receiving frame can be pulled out through the handle to process the waste chips inside the material receiving frame, which is convenient for processing the waste chips, has a simple structure, and is quick to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the chip removal mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the chip removal component of the utility model;

[0022] Figure 4 This is a schematic diagram of the partial structure of the chip removal component of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the synchronization component of the utility model;

[0024] Figure 6 This is a schematic diagram of the structure of the material receiving mechanism of the utility model;

[0025] Figure 7 It is a cross-sectional structural schematic diagram of the material receiving mechanism of the utility model.

[0026] In the figure: 1. lathe body; 2. chip removal mechanism; 21. chip removal assembly; 211. mounting frame; 212. protection frame; 213. first rotating shaft; 214. crushing roller; 215. first pulley; 216. motor; 217. second rotating shaft; 218. grating plate; 219. second pulley; 2110. first synchronous belt; 22. synchronous assembly; 221. third rotating shaft; 222. third pulley; 223. fourth pulley; 224. second synchronous belt; 225. first gear; 226. second gear; 3. material receiving mechanism; 31. material receiving frame; 32. handle; 33. slot block; 34. slide bar; 35. positioning plate; 36. pull ring; 37. clamp block; 38. spring. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Embodiment 1:

[0030] See also Figure 1-5 The utility model provides a technical solution: a CNC lathe for processing pump accessories with a debris cleaning structure, comprising a lathe body 1, a chip removal mechanism 2 is arranged inside the lathe body 1, and a material receiving mechanism 3 is arranged inside the lathe body 1.

[0031] The chip removing mechanism 2 includes a chip removing assembly 21 and a synchronization assembly 22 . The chip removing assembly 21 is disposed inside the lathe body 1 , and the synchronization assembly 22 is disposed inside the chip removing assembly 21 .

[0032] Furthermore, the chip removal assembly 21 includes a mounting frame 211, which is fixedly connected to the inside of the lathe body 1, and a protective frame 212 is fixedly connected to the right side of the mounting frame 211. The inside of the mounting frame 211 is rotatably connected to a first rotating shaft 213, the outside of the first rotating shaft 213 is fixedly connected to a crushing roller 214, the outside of the first rotating shaft 213 is fixedly connected to a first pulley 215, the right side of the mounting frame 211 is fixedly connected to a motor 216, the output end of the motor 216 is fixedly connected to a second rotating shaft 217, the second rotating shaft 217 is rotatably connected to the inside of the mounting frame 211, the outside of the second rotating shaft 217 is fixedly connected to a grating plate 218, the outside of the second rotating shaft 217 is fixedly connected to a second pulley 219, and the second pulley 219 is transmission-connected to the first pulley 215 with a first synchronous belt 2110 for removing waste chips.

[0033] Furthermore, the mounting frame 211 is provided with a groove at a corresponding position of the scraper plate 218, and the scraper plate 218 passes through the groove, two first rotating shafts 213 and two crushing rollers 214 are respectively provided, and the two first rotating shafts 213 are symmetrically rotatably connected inside the mounting frame 211, and the two crushing rollers 214 are respectively fixedly connected to the outside of the two first rotating shafts 213 for crushing waste scraps.

[0034] Furthermore, the synchronization component 22 includes a third rotating shaft 221, which is rotatably connected to the inside of the mounting frame 211, the outside of the third rotating shaft 221 is fixedly connected to a third pulley 222, the outside of the second rotating shaft 217 is fixedly connected to a fourth pulley 223, a second synchronous belt 224 is transmission-connected between the fourth pulley 223 and the third pulley 222, the outside of the third rotating shaft 221 is fixedly connected to a first gear 225, the outside of the first gear 225 is meshed with a second gear 226, and the second gear 226 is fixedly connected to the outside of the second rotating shaft 217 for making them rotate synchronously.

[0035] Furthermore, two second rotating shafts 217 are provided, and the two second rotating shafts 217 are symmetrically rotatably connected inside the installation frame 211, and the fourth pulley 223 and the second gear 226 are respectively fixedly connected to the outside of the two second rotating shafts 217, so that the second rotating shafts 217 rotate relatively.

[0036] Embodiment 2:

[0037] See also Figure 6-7, and combined with Example 1, it is further obtained that the material receiving mechanism 3 includes a material receiving frame 31, the material receiving frame 31 is movably connected to the inside of the lathe body 1, the front of the material receiving frame 31 is fixedly connected with a handle 32, the front of the lathe body 1 is fixedly connected with a slot block 33, the inside of the slot block 33 is slidably connected with a slide rod 34, the outside of the slide rod 34 is fixedly connected with a positioning plate 35, the top of the slide rod 34 is fixedly connected with a pull ring 36, the bottom of the slide rod 34 is fixedly connected with a clamping block 37, and a spring 38 is fixedly connected between the clamping block 37 and the slot block 33 for collecting waste chips.

[0038] Furthermore, the clamping block 37 is in contact with the material receiving frame 31 , and the material receiving frame 31 is disposed at the bottom of the installation frame 211 , so as to locate the position of the material receiving frame 31 .

[0039] In actual operation, when this device is used, if the waste chips generated by turning are continuous and entangled, when the entangled waste chips fall into the inside of the installation frame 211 and contact the pick plate 218, the motor 216 drives the second rotating shaft 217, the second rotating shaft 217 drives the pick plate 218, the pick plate 218 passes through the groove of the installation frame 211, and the waste chips are picked off, the second rotating shaft 217 rotates to drive the second pulley 219, the second pulley 219 drives the first synchronous belt 2110, the first synchronous belt 2110 drives the first pulley 215, the first pulley 215 drives the first rotating shaft 213 to rotate, the first rotating shaft 213 drives the crushing roller 214 to rotate, and at the same time the second rotating shaft 217 drives the fourth pulley 223, the fourth pulley 223 drives the second synchronous belt 224, the second synchronous belt 224 drives the third The pulley 222, the third pulley 222 drives the third rotating shaft 221, the third rotating shaft 221 drives the first gear 225, and the first gear 225 drives the second gear 226, so that the two second rotating shafts 217 can rotate relative to each other, and the scraps can be scraped off by the scrapping plate 218, and then the scraps are sent to between the two crushing rollers 214, and then the two crushing rollers 214 roll up the scraps and then crush them, and then the scraps fall into the interior of the receiving frame 31, pull the pull ring 36, the pull ring 36 drives the slide rod 34, the slide rod 34 drives the block 37, the block 37 compresses the spring 38, the positioning plate 35 is used for positioning the slide rod 34, the spring 38 is used for resetting the block 37, and then the block 37 is away from the receiving frame 31, and the receiving frame 31 can be pulled out by the handle 32, and the scraps inside the receiving frame 31 can be processed.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A CNC lathe for machining pump parts with a debris cleaning structure, comprising a lathe body (1), Features: A chip removal mechanism (2) is provided inside the lathe body (1), and a material receiving mechanism (3) is provided inside the lathe body (1); The chip removal mechanism (2) comprises a chip removal component (21) and a synchronization component (22); the chip removal component (21) is arranged inside the lathe body (1); and the synchronization component (22) is arranged inside the chip removal component (21).

2. A CNC lathe for machining pump parts with a debris cleaning structure according to claim 1, Features: The chip removal assembly (21) comprises a mounting frame (211), the mounting frame (211) being fixedly connected to the inside of the lathe body (1), a protection frame (212) being fixedly connected to the right side of the mounting frame (211), a first rotating shaft (213) being rotatably connected to the inside of the mounting frame (211), a crushing roller (214) being fixedly connected to the outside of the first rotating shaft (213), a first pulley (215) being fixedly connected to the outside of the first rotating shaft (213), and the mounting frame (211) being fixedly connected to the inside of the lathe body (1). ) is fixedly connected to the right side of the motor (216); the output end of the motor (216) is fixedly connected to a second rotating shaft (217); the second rotating shaft (217) is rotatably connected to the inside of the mounting frame (211); the outside of the second rotating shaft (217) is fixedly connected to a grill plate (218); the outside of the second rotating shaft (217) is fixedly connected to a second pulley (219); the second pulley (219) and the first pulley (215) are transmission-connected by a first synchronous belt (2110).

3. A CNC lathe for machining pump parts with a debris cleaning structure according to claim 2, Features: The installation frame (211) is provided with a groove at a corresponding position of the grill plate (218), and the grill plate (218) passes through the groove. Two first rotating shafts (213) and two crushing rollers (214) are respectively provided, and the two first rotating shafts (213) are symmetrically rotatably connected inside the installation frame (211), and the two crushing rollers (214) are respectively fixedly connected to the outside of the two first rotating shafts (213).

4. A CNC lathe for machining pump parts with a debris cleaning structure according to claim 2, Features: The synchronous assembly (22) comprises a third rotating shaft (221), the third rotating shaft (221) is rotatably connected to the inside of the mounting frame (211), the outside of the third rotating shaft (221) is fixedly connected to a third pulley (222), the outside of the second rotating shaft (217) is fixedly connected to a fourth pulley (223), a second synchronous belt (224) is transmission-connected between the fourth pulley (223) and the third pulley (222), the outside of the third rotating shaft (221) is fixedly connected to a first gear (225), the outside of the first gear (225) is meshed with a second gear (226), and the second gear (226) is fixedly connected to the outside of the second rotating shaft (217).

5. A CNC lathe for machining pump parts with a debris cleaning structure according to claim 4, Features: Two second rotating shafts (217) are provided, and the two second rotating shafts (217) are symmetrically rotatably connected inside the installation frame (211), and the fourth pulley (223) and the second gear (226) are respectively fixedly connected to the outside of the two second rotating shafts (217).

6. A CNC lathe for machining pump parts with a debris cleaning structure according to claim 1, Features: The material receiving mechanism (3) comprises a material receiving frame (31), the material receiving frame (31) is movably connected to the inside of the lathe body (1), a handle (32) is fixedly connected to the front of the material receiving frame (31), a slot block (33) is fixedly connected to the front of the lathe body (1), a slide rod (34) is slidably connected to the inside of the slot block (33), a positioning plate (35) is fixedly connected to the outside of the slide rod (34), a pull ring (36) is fixedly connected to the top of the slide rod (34), a clamping block (37) is fixedly connected to the bottom of the slide rod (34), and a spring (38) is fixedly connected between the clamping block (37) and the slot block (33).

7. A CNC lathe for machining pump parts with a debris cleaning structure according to claim 6, Features: The clamping block (37) is in contact with a material receiving frame (31), and the material receiving frame (31) is arranged at the bottom of the installation frame (211).