Deburring device for processing adapter plate
The deburring device addresses inefficiencies in existing systems by incorporating a flipping mechanism and adjustable clamping, enabling efficient and adaptable polishing of adapter plates.
Patent Information
- Application Number
- CN202420909576.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Existing deburring devices for adapter plates are inefficient due to the inability to flip the adapter plate during processing, limited size adaptability, and cumbersome operation, leading to low processing efficiency and poor applicability.
A deburring device with a flipping mechanism and adjustable clamping system, featuring a hydraulic cylinder, linkage assembly, and extrusion mechanisms, allowing for simultaneous polishing of both sides of the adapter plate and accommodating different sizes.
Enhances deburring efficiency by enabling simultaneous polishing of both sides of the adapter plate and accommodating various sizes, improving processing speed and stability.
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Figure CN222177016U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of adapter plate processing, in particular to a deburring device used for adapter plate processing. Background Art
[0002] Adapter plates are generally used to connect two structures. In order to facilitate the installation of other structures on the adapter plate, it is generally necessary to drill holes on the adapter plate to facilitate the fixing of other structures to the adapter plate by bolts. During the drilling process, burrs will be generated on the surface of the adapter plate. The more burrs there are, the lower its quality standard. During the drilling process, there are uneven burrs at the corners of the holes of the adapter plate. Generally, products allow burrs of a certain height to exist, but the burrs on the surface of the adapter plate must be scraped off, so a deburring device is required.
[0003] In the process of removing burrs from the surface of the adapter plate, most of the time, the workers fix the adapter plate on a platform for operation. During the deburring process, different surfaces of the adapter plate will be polished. However, some current deburring devices do not have a flipping function during use. Only one side of the adapter plate can be polished at a time. Workers are required to release the limit on the adapter plate and then flip it. This operation process is more cumbersome, the processing efficiency is low, and it is inconvenient to use. At the same time, the sizes of the processed and produced adapter plates are different. The existing deburring devices are generally fixed in size during use. They are only suitable for fixing one type of adapter plate, and cannot be adapted to clamp and fix adapter plates of different sizes. The practicability is poor. Utility Model Content
[0004] The purpose of the utility model is to provide a deburring device for processing an adapter plate to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a deburring device for processing an adapter plate, comprising a support frame and a grinding mechanism arranged at the bottom of a top plate of the support frame, and further comprising:
[0006] The fixing plates are fixed on both sides of the top of the support frame workbench, the support plate is embedded in the middle of the top of the support frame workbench, a mounting plate is fixedly connected to the bottom of one side of the fixing plate, a flip mechanism is arranged on the top of the mounting plate, a linkage assembly is installed on the other side of the fixing plate, and a positioning shell is rotatably connected to the top of one side of the fixing plate;
[0007] A movable groove is opened on both sides of the inner wall of the positioning shell, an auxiliary component is installed inside the movable groove on one side, and a movable mechanism is arranged inside the movable groove on the other side. Extrusion mechanisms are arranged on both sides of the interior of the positioning shell, and an electric telescopic rod is installed at the bottom of the support frame workbench.
[0008] Preferably, the flipping mechanism includes a hydraulic cylinder installed on one side of the top of the mounting plate and a movable shell fixed on one side of the output shaft of the hydraulic cylinder, a rack plate is fixedly connected to the inside of the fixed frame at the bottom of the movable shell, a spur gear is rotatably connected to the bottom of one side of the fixed plate, and the rotating shaft of the spur gear passes through the fixed plate and is fixedly connected to the belt pulley below the linkage assembly.
[0009] Preferably, the moving mechanism includes a bidirectional threaded rod rotating inside a moving groove on the other side and a moving sleeve threaded on both sides of the surface of the bidirectional threaded rod, the surface of one side of the bidirectional threaded rod is fixedly connected to a first bevel gear, the surface of the top of the first bevel gear is meshed with a second bevel gear, and the rotating shaft of the second bevel gear extends to the top of the positioning shell and is fixed with a rotating disk.
[0010] Preferably, the extrusion mechanism includes an extrusion shell fixed to one side of the movable sleeve and a compression spring fixed to one side of the inner wall of the extrusion shell, one end of the compression spring is fixedly connected to an extrusion plate, and the extrusion plate is slidably connected to the inner wall of the extrusion shell.
[0011] Preferably, the positioning shell is hollowed out in the middle and is rotatably connected to the fixing plates on both sides, and the rotating shaft on one side of the positioning shell passes through the fixing plate and is fixedly connected to the belt pulley above the linkage assembly.
[0012] Preferably, the upper portion of the movable shell is L-shaped, and the top of the inner wall of the movable shell is slidably connected to the surface of the mounting plate.
[0013] Preferably, there are two extrusion shells, which are respectively located on two sides of the interior of the positioning shell, and the extrusion shells are slidably connected to the inner wall of the positioning shell and are symmetrically arranged with each other.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] The utility model controls the positioning shell and the adapter plate fixed inside thereof to flip through the flipping mechanism and the linkage component, so that the grinding mechanism can remove burrs on the surfaces of the upper and lower sides of the adapter plate, thereby improving the efficiency of removing burrs on the adapter plate. When fixing the adapter plate, the extrusion mechanisms on both sides are controlled by the moving mechanism to move synchronously in opposite directions to clamp and fix the adapter plate, which can adapt to the extrusion and fixation of adapter plates of different sizes, thereby improving the applicability of the device. The support plate is used for auxiliary support, thereby improving the stability of the adapter plate when removing burrs, thereby solving the problem that some current deburring devices cannot flip the adapter plate when in use and have low applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2It is a schematic diagram of a partial three-dimensional structure in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the turning mechanism in the utility model;
[0019] Figure 4 It is a structural schematic diagram of the moving mechanism in the utility model;
[0020] Figure 5 It is a structural schematic diagram of the extrusion mechanism in the utility model.
[0021] In the figure: 1. support frame; 2. grinding mechanism; 3. fixing plate; 4. support plate; 5. mounting plate; 6. flip mechanism; 61. hydraulic cylinder; 62. moving shell; 63. rack plate; 64. spur gear; 7. linkage assembly; 8. positioning shell; 9. moving groove; 10. auxiliary assembly; 11. moving mechanism; 111. bidirectional threaded rod; 112. moving sleeve; 113. first bevel gear; 114. second bevel gear; 12. extrusion mechanism; 121. extrusion shell; 122. compression spring; 123. extrusion plate; 13. electric telescopic rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5As shown, a deburring device for processing an adapter plate comprises a support frame 1, which is composed of a workbench and a bracket. The support frame 1 is used to install and support the parts of the device. A grinding mechanism 2 is arranged at the bottom of the top plate of the support frame 1. The grinding mechanism 2 is used to deburr the surface of the adapter plate when processing the adapter plate. Both sides of the top of the workbench of the support frame 1 are fixedly connected with fixed plates 3, and the fixed plates 3 are used to install parts. A support plate 4 is embedded in the middle of the top of the workbench of the support frame 1. The support plate 4 is used to assist in supporting the adapter plate during deburring and improve the stability during deburring. The fixed plates 3 on one side and the fixed plates 3 on the other side are fixedly connected with the fixed plates 3 on the other side. A mounting plate 5 is fixedly connected to the bottom, and the mounting plate 5 is used to install parts to limit the moving range of the parts. A flip mechanism 6 is arranged on the top of the mounting plate 5. The flip mechanism 6 is used in conjunction with the parts on one side. The flip mechanism 6 is used to drive the upper parts to flip, which is convenient for grinding the surfaces on both sides of the adapter plate, reducing the workload of the staff and improving the processing efficiency. A linkage component 7 is installed on the other side of the fixed plate 3 on one side. The linkage component 7 consists of two belt pulleys and a belt. The linkage component 7 is used to link the flip mechanism 6 and the parts above it to move synchronously. A positioning shell 8 is rotatably connected to the upper side of one side of the fixed plate 3. The positioning shell 8 is hollowed out in the middle. The positioning shell 8 is rotatably connected to the fixed plates 3 on both sides. The rotating shaft on one side of the positioning shell 8 passes through the fixed plate 3 and is fixedly connected to the belt pulley above the linkage component 7. Moving grooves 9 are provided on both sides of the inner wall of the positioning shell 8. The moving grooves 9 are symmetrically arranged. An auxiliary component 10 is installed inside the moving groove 9 on one side. The auxiliary component 10 consists of a slide rod and a slider. The slider of the auxiliary component 10 is slidably connected to the inner wall of the moving groove 9. The auxiliary component 10 is used to assist movement to improve the stability and smoothness of the movement of the parts on one side. A moving mechanism 11 is arranged inside the moving groove 9 on the other side. The moving mechanism 11 is used to control the parts on one side to move synchronously in the opposite direction, which is convenient for operation and does not affect the flipping operation, and is convenient for clamping and fixing the adapter plate. Extrusion mechanisms 12 are provided on both sides of the interior of the positioning shell 8. The extrusion mechanisms 12 are symmetrically arranged with each other. The extrusion mechanisms 12 are controlled by the moving mechanism 11 to move inward at the same time. The extrusion mechanism 12 is used to squeeze and fix the adapter plate when fixing, thereby improving the fixing effect. An electric telescopic rod 13 is installed at the bottom of the workbench of the support frame 1. The electric telescopic rod 13 is used to control the support plate 4 to move up and down, thereby facilitating auxiliary support for the adapter plate and improving stability.
[0024] The flip mechanism 6 includes a hydraulic cylinder 61 installed on one side of the top of the mounting plate 5, and a movable shell 62 is fixedly connected to one side of the output shaft of the hydraulic cylinder 61. The upper part of the movable shell 62 is L-shaped, and the top of the inner wall of the movable shell 62 is slidably connected to the surface of the mounting plate 5. The bottom of the movable shell 62 is located below the mounting plate 5. A rack plate 63 is fixedly connected to the inside of the fixed frame at the bottom of the movable shell 62. A spur gear 64 is rotatably connected to the lower side of one side of the fixed plate 3. The spur gear 64 is located below the rack plate 63. The surface of the spur gear 64 is meshed with the bottom of the rack plate 63. The spur gear The rotating shaft 64 passes through the fixed plate 3 and is fixedly connected to the belt pulley under the linkage assembly 7. When the adapter plate needs to be flipped, the hydraulic cylinder 61 extends to one side to drive the movable shell 62 and the rack plate 63 at the bottom to move to one side, and the rack plate 63 is meshed with the spur gear 64 to drive the spur gear 64 to rotate. The linkage assembly 7 is used to synchronously control the positioning shell 8 and the adapter plate fixed inside to perform a flipping movement, so that the unpolished side of the adapter plate faces upward, thereby the two sides of the adapter plate can be polished, saving time and effort and improving the efficiency of deburring the adapter plate.
[0025] The moving mechanism 11 includes a bidirectional threaded rod 111 that rotates inside the moving groove 9 on the other side. Both sides of the surface of the bidirectional threaded rod 111 are threadedly connected with a moving sleeve 112. The moving sleeve 112 is slidably connected to the inner wall of the moving groove 9. One side of the moving sleeve 112 is fixedly connected to a component of the extrusion mechanism 12. The surface of one side of the bidirectional threaded rod 111 is fixedly connected to a first bevel gear 113. The surface of the top of the first bevel gear 113 is meshed with a second bevel gear 114. The rotating shaft of the second bevel gear 114 extends to the top of the positioning shell 8 and is fixed with a rotating disk, which is convenient for controlling the second bevel gear 114. The bevel gear 114 rotates, and when the extrusion mechanisms 12 on both sides are controlled to move synchronously in opposite directions, the rotating disk on the top of the second bevel gear 114 is rotated to control the second bevel gear 114 to rotate and engage with the first bevel gear 113 for transmission, thereby driving the bidirectional threaded rod 111 to rotate. The threads on the surface of the bidirectional threaded rod 111 control the moving sleeves 112 on both sides to drive the extrusion mechanisms 12 to move synchronously in opposite directions, which is easy to operate. While moving, the auxiliary component 10 is used to improve stability, so that the extrusion mechanism 12 moves more smoothly, which is convenient for clamping and fixing the adapter plate.
[0026] The extrusion mechanism 12 includes an extrusion shell 121 fixed to one side of the moving sleeve 112. There are two extrusion shells 121, which are respectively located on both sides of the inside of the positioning shell 8. The extrusion shell 121 is slidably connected to the inner wall of the positioning shell 8, and the extrusion shells 121 are symmetrically arranged. One side of the extrusion shell 121 is fixedly connected to the slider of the auxiliary component 10. A compression spring 122 is fixedly connected to one side of the inner wall of the extrusion shell 121, and one end of the compression spring 122 is fixedly connected to an extrusion plate 123. The extrusion plate 123 is slidably connected to the inner wall of the extrusion shell 121, and the extrusion plates 123 are symmetrically arranged. When clamping the adapter plate, the extrusion shells 121 on both sides are controlled by the moving mechanism 11 to move inward synchronously. Under the action of the elastic force of the compression spring 122 itself, the adapter plate is squeezed, and buffer space is reserved for both sides of the adapter plate, thereby improving the clamping effect while reducing the risk of damaging the adapter plate due to direct clamping of the adapter plate.
[0027] It is worth noting that the grinding mechanism 2 proposed in this technical solution is a prior art, and its working principle and beneficial effects when used are not described in detail here.
[0028] Working principle: First, the electric telescopic rod 13 is provided to control the support plate 4 to move upward to the bottom of the positioning shell 8, and then the adapter plate is placed on the top of the support plate 4, and then the second bevel gear 114 is rotated to engage with the first bevel gear 113 to drive the bidirectional threaded rod 111 to rotate, and the moving sleeves 112 on both sides of the surface are controlled by the bidirectional threaded rod 111 to move inward at the same time, and at the same time, the extrusion mechanisms 12 on both sides are driven to move inward synchronously to squeeze and fix the adapter plate. After the fixation is completed, the upper surface of the adapter plate is polished and deburred by the polishing mechanism 2. After the burrs on the upper surface are removed, the electric telescopic rod 13 controls the support plate 4 to move upward to the bottom of the positioning shell 8, and then the adapter plate 4 is placed on the top of the positioning shell 8. The support plate 4 moves downward to return to its position, and then extends to one side through the hydraulic cylinder 61, controlling the movable shell 62 and the rack plate 63 at the bottom thereof to move to one side, and the rack plate 63 engages with the spur gear 64 for transmission when moving, and is linked through the linkage assembly 7 on one side, driving the positioning shell 8 and the adapter plate fixed inside thereof to flip, so that the lower surface of the adapter plate flips to the top, and then the electric telescopic rod 13 drives the support plate 4 to move upward again for auxiliary support, and then the burrs on the other surface of the adapter plate are polished by the polishing mechanism 2. After the polishing is completed, the second bevel gear 114 is rotated in the opposite direction to release the limit on the adapter plate and then the adapter plate can be removed.
[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A deburring device for processing an adapter plate, comprising a support frame (1) and a grinding mechanism (2) arranged at the bottom of a top plate of the support frame (1), It is characterized in that Also includes: A fixing plate (3) is fixed to both sides of the top of the workbench of the support frame (1); a supporting plate (4) is embedded in the middle of the top of the workbench of the support frame (1); a mounting plate (5) is fixedly connected to the bottom of one side of the fixing plate (3); a flip mechanism (6) is arranged on the top of the mounting plate (5); a linkage assembly (7) is installed on the other side of the fixing plate (3); and a positioning shell (8) is rotatably connected to the top of one side of the fixing plate (3); A movable groove (9) is provided on both sides of the inner wall of the positioning shell (8); an auxiliary component (10) is installed inside the movable groove (9) on one side; a movable mechanism (11) is provided inside the movable groove (9) on the other side; squeezing mechanisms (12) are provided on both sides of the interior of the positioning shell (8); and an electric telescopic rod (13) is installed at the bottom of the workbench of the support frame (1).
2. A deburring device for processing an adapter plate according to claim 1, Features: The tilting mechanism (6) comprises a hydraulic cylinder (61) mounted on one side of the top of the mounting plate (5) and a movable shell (62) fixed to one side of the output shaft of the hydraulic cylinder (61); a rack plate (63) is fixedly connected to the interior of a fixed frame at the bottom of the movable shell (62); a spur gear (64) is rotatably connected to the lower side of one side of the fixed plate (3); a rotating shaft of the spur gear (64) passes through the fixed plate (3) and is fixedly connected to a belt pulley below the linkage assembly (7).
3. A deburring device for processing an adapter plate according to claim 1, Features: The moving mechanism (11) comprises a bidirectional threaded rod (111) rotating inside a moving groove (9) on the other side and a moving sleeve (112) threaded on both sides of the surface of the bidirectional threaded rod (111); a first bevel gear (113) is fixedly connected to the surface of one side of the bidirectional threaded rod (111); a second bevel gear (114) is meshed with the surface of the top of the first bevel gear (113); a rotating shaft of the second bevel gear (114) extends to the top of the positioning shell (8) and is fixed with a rotating disk.
4. A deburring device for processing an adapter plate according to claim 1, Features: The extrusion mechanism (12) comprises an extrusion shell (121) fixed to one side of the moving sleeve (112) and a compression spring (122) fixed to one side of the inner wall of the extrusion shell (121); one end of the compression spring (122) is fixedly connected to an extrusion plate (123); and the extrusion plate (123) is slidably connected to the inner wall of the extrusion shell (121).
5. A deburring device for processing an adapter plate according to claim 1, Features: The positioning shell (8) is hollowed out in the middle and is rotatably connected to the fixed plates (3) on both sides, and the rotating shaft on one side of the positioning shell (8) passes through the fixed plate (3) and is fixedly connected to the belt pulley above the linkage assembly (7).
6. A deburring device for processing an adapter plate according to claim 2, Features: The upper portion of the movable shell (62) is arranged in an L shape, and the top of the inner wall of the movable shell (62) is slidably connected to the surface of the mounting plate (5).
7. A deburring device for processing an adapter plate according to claim 4, Features: The number of the extrusion shells (121) is two and they are respectively located on two sides of the interior of the positioning shell (8), and the extrusion shells (121) are slidably connected to the inner wall of the positioning shell (8) and are symmetrically arranged with respect to each other.
Citation Information
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