Joint bar positioning tool for double-T plate
By using the insertion positioning tooling for components such as crossbeams and L-shaped press rod components in the production of double T-plate, the problem of fixing and deposition of insertion is solved, stable clamping and precise positioning of insertion is achieved, and the quality of the component is improved. Construction efficiency simplifies on-site operation.
Patent Information
- Application Number
- CN202420823800.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-19
AI Technical Summary
In prefabricated production, the double T-plate is thin and the steel bar diameter is small, which makes the bonding between the insert and the mesh unreliable, which easily leads to the position of the insert and the concrete pressure and vibration, which affects the integrity and quality of the component. , and the later correction is complicated, increasing construction difficulty and safety risks.
Using a rib positioning tool including a cross beam and an L-shaped press rod assembly, a clamp is formed by providing an L-shaped press rod assembly and a positioning assembly at both ends of the cross beam, and a fastening connection is made by bolts and nuts, combining the limit plate and longitudinal Beams and other components realize stable clamping and precise positioning of the insert ribs to prevent offsets.
Effectively solve the problems of fixing and positioning of the insert, ensure the stability of the insert under concrete pressure, improve the integrity and quality of the components, simplify the construction process, improve the construction efficiency, and facilitate the rapid assembly and disassembly of the tooling. point.
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Figure CN222178202U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of reinforcing bar insertion of building castings, and in particular relates to a reinforcing bar insertion positioning tool for a double T plate. Background Art
[0002] As a common component in the construction field, the prefabrication process of the traditional double T-plate is crucial to the quality of the component. During the prefabrication process, the double T-plate faces specific technical challenges due to its thin surface (usually only 4cm thick). This feature makes it particularly difficult to fix the dowels connected to the cast-in-place concrete on the surface of the plate. Specifically, due to the small diameter of the steel bars in the mesh, the binding and fixing between the dowels and the mesh becomes very unreliable. Therefore, during the pouring process, it is easy for the position of the dowels to shift due to the pressure and vibration of the concrete, further affecting the integrity and quality of the component.
[0003] In addition, once the dowel bar is displaced during the pouring process, the subsequent correction work becomes extremely complicated. In particular, when trying to correct the position of the dowel bar, sometimes it is necessary to pull it out and re-fix it. This not only increases the difficulty of construction, but may also cause additional damage to the components and even affect the overall safety of the building. Therefore, how to solve the problem of fixation and deviation of dowel bar in the production of double T-plates has become the key to improving component quality and construction efficiency. Utility Model Content
[0004] In view of the problem of fixing and deviating the inserted reinforcement in the casting production of the double T-plate in the background technology, the binding and fixing between the inserted reinforcement and the mesh becomes very unreliable, further affecting the integrity and quality of the component. In view of this, the utility model provides a double T-plate inserted reinforcement positioning tool.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a double T-plate dowel positioning tool, including a crossbeam, L-shaped pressure rod assemblies are respectively arranged at both ends of the crossbeam, the crossbeam and the L-shaped pressure rod assemblies are both made of galvanized square steel pipes, and multiple groups of first positioning assemblies are respectively and equidistantly arranged side by side on one side surface of the crossbeam, the two L-shaped pressure rod assemblies are tightly attached to the lower edges of the two ends of the mold, and the crossbeam is used to form a clamp, the dowel is clamped and fixed on the mold by each group of the first positioning assemblies and fixed to the mold by the clamp, so as to facilitate the subsequent pouring of double T-plate concrete.
[0006] As a further explanation and limitation of the above technical solution, each group of the first positioning components includes two first upper clamping rods and two first lower clamping rods. The two first upper clamping rods are located directly above the two first lower clamping rods, and the two clamping distances are equal in the same horizontal direction. The dowel bars are respectively embedded between the two first upper clamping rods and between the two first lower clamping rods to complete the casting positioning.
[0007] As a further supplement to the above technical solution, a plurality of mounting holes are respectively provided at both ends of the crossbeam, and the L-shaped pressure rod assembly includes an L-shaped rod member and a bolt fixed on one end face thereof, a nut is provided on the bolt, and the bolt passes through the mounting hole and is fastened with the nut to complete the assembly between the L-shaped pressure rod assembly and the crossbeam.
[0008] As a further supplement to the above technical solution, two limit plates are provided on the L-shaped rod, and the two limit plates are arranged in parallel and parallel to the plane where the L-shaped rod is located, and the two limit plates and the bolts are distributed at the same end of the L-shaped rod, and the crossbeam and L-shaped pressure rod assembly are embedded between the two limit plates during the assembly process to prevent the L-shaped pressure rod assembly from rotating relative to the crossbeam.
[0009] As a further supplement to the above technical solution, L-shaped constraint plates are respectively arranged at both ends of the beam through bolts and nuts, and adjustment holes are arranged on the L-shaped constraint plates. The bolts and nuts install the L-shaped constraint plates on the beam through the mounting holes and the adjustment holes in sequence. The two L-shaped constraint plates are respectively tightly attached to the side edges at both ends of the mold to limit the left and right deviation of the beam.
[0010] As a further supplement to the above technical solution, the cross beams include two, and two longitudinal beams are arranged between the two, and multiple auxiliary cross links are arranged between the two longitudinal beams. The auxiliary cross links and the longitudinal beams are made of galvanized square steel pipes. Second positioning components corresponding to the first positioning components are arranged side by side and equidistantly on one side surface of the auxiliary cross links. Each group of the second positioning components includes two second upper clamping rods and two second lower clamping rods. The two second upper clamping rods are located directly above the two second lower clamping rods, and the two clamping distances are equal in the same horizontal direction. The inserted bars are respectively embedded between the two second upper clamping rods and the two second lower clamping rods for clamping and fixing.
[0011] As a further supplement to the above technical solution, first connecting plates are respectively fixed at both ends of the auxiliary transverse connecting rod, and multiple pairs of limit plates are equidistantly arranged on each of the longitudinal beams. Two of the first connecting plates are respectively embedded in each pair of the limit plates, and the auxiliary transverse connecting rod is embedded between the two longitudinal beams, and the two end portions of the auxiliary transverse connecting rod are respectively tightly fitted with the end faces of the two longitudinal beams.
[0012] As a further supplement to the above technical solution, second connecting plates are respectively fixed at both ends of the longitudinal beam, each of the second connecting plates is provided with a second through hole, the longitudinal beam is fixed between the two cross beams by passing the bolts and nuts through the second through holes, and the two ends of the longitudinal beam are respectively tightly fitted with the end faces of the two cross beams.
[0013] As a further supplement to the above technical solution, a first through hole is arranged on each of the first connecting plates, a positioning pin is arranged on the longitudinal beam between each pair of the limiting plates, and the first connecting plate is embedded between each pair of the limiting plates while the positioning pin is embedded in the first through hole.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] 1. The utility model introduces L-shaped pressure rod assemblies at both ends of the beam to form a clamp, and the dowel is clamped and fixed on the mold by each set of first positioning assemblies, which effectively solves the problem of dowel fixation and deviation in the production of double T-plates. This design ensures the stable clamping of the dowel on the mold, and can maintain the stability of the dowel position even under concrete pressure and vibration, thereby greatly improving the integrity and quality of the double T-plate casting components.
[0016] 2. The utility model realizes double limit constraint on the beam by setting two limit plates on the L-shaped rod and combining the L-shaped constraint plates at both ends of the beam. This double limit constraint design not only effectively prevents the beam from deflecting on the mold, but also further ensures the precise positioning of the inserted reinforcement, making the binding between the inserted reinforcement and the mesh more stable and reliable.
[0017] 3. The utility model forms a new dowel positioning tool by cleverly combining two cross beams, L-shaped pressure rod components, limit plates, two longitudinal beams and several auxiliary cross connecting rods, which can realize the synchronous positioning of all dowels of the double T-plate. This not only ensures the high quality of the double T-plate casting components, but also significantly improves the construction efficiency and brings great convenience to on-site operations.
[0018] 4. The utility model adopts a double embedded design of a limit plate and a positioning pin between the auxiliary cross link and the longitudinal beam. This assembly method can not only ensure the stability of the overall structure of the tooling, but also greatly facilitate the rapid assembly and disassembly work on site. Therefore, this design takes into account both the practicality of the tooling and the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A three-dimensional diagram of a reinforcing bar positioning tooling assembled with a middle cross beam, two L-shaped pressure rod assemblies and a limiting piece according to the utility model;
[0020] Figure 2 for Figure 1 Structural drawing of the center reinforcement positioning tooling;
[0021] Figure 3 It is a three-dimensional diagram of the dowel positioning tooling assembled with two cross beams, an L-shaped pressure rod assembly and a limit plate, two longitudinal beams and a plurality of auxiliary cross connecting rods in the utility model;
[0022] Figure 4 This is a structural diagram of the auxiliary horizontal connecting rod in the utility model;
[0023] Figure 5 This is a structural diagram of the longitudinal beam in the utility model;
[0024] Figure 6 for Figure 1 or Figure 3 Front view of positioning dowels in the double T-plate mold.
[0025] In the figure: the cross beam is 1, the first positioning assembly is 2, the L-shaped pressure rod assembly is 3, the L-shaped constraint plate is 4, the limit plate is 5, the mounting hole is 6, the adjustment hole is 7, the bolt and nut are 8, the longitudinal beam is 9, the auxiliary cross link is 10, the second positioning assembly is 11, the first connecting plate is 12, the first through hole is 13, the second connecting plate is 14, the second through hole is 15, the limit plate is 16, the positioning pin is 17, the mold is 18, and the dowel is 19.
[0026] Among them, the first positioning component includes: two first upper clamping rods 201 and two first lower clamping rods 202; the second positioning component includes: two second upper clamping rods 1101 and two second lower clamping rods 1102.
[0027] The L-shaped pressure rod assembly includes: an L-shaped rod 301 , a bolt 302 , and a nut 303 . DETAILED DESCRIPTION
[0028] In order to further illustrate the technical solution of the utility model, the following Figures 1 to 6 As shown, according to the on-site implementation process, we further illustrate the utility model through two different rebar positioning tools. Embodiment 1
[0029] As attached Figure 1 and 2As shown, a double T-plate dowel positioning tool includes a crossbeam 1, and a plurality of mounting holes 6 are respectively provided at both ends of the crossbeam 1. The L-shaped pressure rod assembly 3 includes an L-shaped rod 301 and a bolt 302 is fixed on one end face thereof, and a nut 303 is provided on the bolt 302. The bolt 302 passes through the mounting hole 6 and is fastened with the nut 303 to complete the assembly between the L-shaped pressure rod assembly 3 and the crossbeam 1. The crossbeam 1 and the L-shaped pressure rod assembly 3 are both made of galvanized square steel pipe. On one side surface of the crossbeam 1, a plurality of groups of first positioning components 2 are arranged side by side and equidistantly, and each group of the first positioning components 2 includes two first upper clamping rods 201 and two first lower clamping rods 202. The two first upper clamping rods 201 are located directly above the two first lower clamping rods 202, and the two clamping distances are equal in the same horizontal direction. The dowel rods 19 are respectively embedded between the two first upper clamping rods 201 and between the two first lower clamping rods 202 to complete the casting positioning. Embodiment 2
[0030] In order to prevent the crossbeam from shifting on the mold and further ensure the accurate positioning of the inserted rebar, the binding between the inserted rebar and the mesh is more stable and reliable.
[0031] In the above embodiment 1, we adopt the following dual limit constraint design scheme of the limit plate and the L-shaped constraint plate. Figure 2 As shown, the specific implementation is as follows: 1. Design of limit plates: Two limit plates 5 are provided on the L-shaped rod 301. The two limit plates 5 are arranged in parallel and parallel to the plane where the L-shaped rod 301 is located. The two limit plates 5 and the bolts 302 are distributed at the same end of the L-shaped rod 301. The beam 1 and the L-shaped pressure rod assembly 3 are embedded between the two limit plates 5 during the assembly process to prevent the L-shaped pressure rod assembly 3 from rotating relative to the beam 1. 2. Design of L-shaped constraint plates: L-shaped constraint plates 4 are provided at both ends of the beam 1 through bolts and nuts 8, and adjustment holes 7 are provided on the L-shaped constraint plates 4. The bolts and nuts 8 install the L-shaped constraint plates 4 on the beam 1 through the mounting holes 6 and the adjustment holes 7 in turn. The two L-shaped constraint plates 4 are respectively attached to the side edges at both ends of the mold 18 to limit the left and right deviation of the beam 1. Embodiment 3
[0032] In order to improve construction efficiency and ensure the high quality of double T-plate casting components, it brings convenience to on-site operations. Based on the above embodiments 1 and 2, we design a new type of dowel positioning tool to achieve synchronous positioning of all dowels of the double T-plate, thereby reducing repeated operations.
[0033] As attached Figures 3 to 5As shown, a new type of inserted reinforcement positioning tooling includes two cross beams, an L-shaped pressure rod assembly, a limit plate and two longitudinal beams and a plurality of auxiliary cross links. The specific rods and assembly methods are as follows: a plurality of auxiliary cross links 10 are arranged between the two longitudinal beams 9, and the auxiliary cross links 10 and the longitudinal beams 9 are made of galvanized square steel pipes. Second connecting plates 14 are respectively fixed at both ends of the longitudinal beams 9, and each of the second connecting plates 14 is provided with a second through hole 15. The longitudinal beam 9 is fixed between the two cross beams 1 by using the bolts and nuts 8 to pass through the second through holes 15, and the two ends of the longitudinal beam 9 are tightly fitted with the end faces of the two cross beams 1 respectively. The two ends of the auxiliary transverse connecting rod 10 are respectively fixed with a first connecting plate 12, and a plurality of pairs of limit plates 16 are equidistantly arranged on each longitudinal beam 9, and two of the first connecting plates 12 are respectively embedded in each pair of the limit plates 16, so that the auxiliary transverse connecting rod 10 is embedded between the two longitudinal beams 9, and the two ends of the auxiliary transverse connecting rod 10 are respectively tightly fitted with the end faces of the two longitudinal beams 9. On one side surface of the auxiliary transverse connecting rod 10, second positioning components 11 corresponding to the first positioning components 2 are respectively arranged side by side and equidistantly, and each group of the second positioning components 11 includes two second upper clamping rods 1101 and two second lower clamping rods 1102, and the two second upper clamping rods 1101 are located directly above the two second lower clamping rods 1102, and the two clamping intervals are equal in the same horizontal direction, and the dowel 19 is respectively embedded between the two second upper clamping rods 1101 and the two second lower clamping rods 1102 for clamping and fixing.
[0034] As a preferred implementation of the above embodiment, a first through hole 13 is provided on each of the first connecting plates 12, a positioning pin 17 is provided on the longitudinal beam 9 between each pair of the limiting plates 16, and the first connecting plate 12 is embedded between each pair of the limiting plates 16 while the positioning pin 17 is embedded in the first through hole 13.
[0035] As attached Figure 6 As shown, when using the first or second dowel positioning tooling, bolts 302 are used at both ends of the beam 1 to pass through the mounting holes 6 and are fastened with nuts 303, so that the L-shaped pressure rod assembly 3 and the beam 1 are assembled, and at the same time, the two L-shaped pressure rod assemblies 3 and the two limit plates 5 are respectively closely attached to the lower edges of the two ends of the mold 18, and the dowel 19 is clamped and fixed on the mold 18 by each set of the first positioning assembly 2 using a clamp. According to the above assembly method, the installation of other dowel positioning tools is completed.
[0036] As attached Figure 6As shown, when using the dowel positioning tool of the third embodiment, firstly, the two ends of the two beams 1 are fastened with bolts 302 through the mounting holes 6 and nuts 303, so that the L-shaped pressure rod assembly 3 and the beam 1 are assembled, and at the same time, the two L-shaped pressure rod assemblies 3 and the two limit plates 5 are respectively close to the lower edges of the two ends of the mold 18, and the dowel 19 is clamped and fixed on the mold 18 by each group of the first positioning assembly 2 using a clamp; secondly, the two longitudinal beams 9 are respectively fixed to the two beams 1 by bolts and nuts 8 passing through the second through holes 15. and the two ends of the longitudinal beam 9 are respectively tightly fitted with the end faces of the two cross beams 1; finally, each auxiliary cross link 10 is respectively embedded in each pair of limit plates 16 through two first connecting plates 12, and the auxiliary cross link 10 is embedded between the two longitudinal beams 9, and the two ends of the auxiliary cross link 10 are respectively tightly fitted with the end faces of the two longitudinal beams 9, and the two first connecting plates 12 of each auxiliary cross link 10 are embedded between each pair of limit plates 16, and the positioning pin 17 is embedded in the first through hole 13, and the assembly of all auxiliary cross links is completed in sequence.
[0037] The above shows and describes the main features and advantages of the utility model. For those skilled in the art, it is obvious that the specific implementation of the utility model is not limited to the details of the above exemplary embodiments, and the creative ideas and design ideas of the utility model can be realized in other specific forms without departing from the spirit or basic features of the utility model, which should be equivalent to the protection scope disclosed in the technical solution of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, so it is intended to include all changes that fall within the meaning and scope of the equivalent elements of the claims in the utility model.
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A double T-plate insert positioning tool, comprising a crossbeam (1), characterized in that: L-shaped pressure rod assemblies (3) are respectively provided at both ends of the crossbeam (1), and the crossbeam (1) and the L-shaped pressure rod assembly (3) are both made of galvanized square steel pipes. A plurality of groups of first positioning assemblies (2) are respectively arranged side by side and equidistantly on one side surface of the crossbeam (1). The two L-shaped pressure rod assemblies (3) are tightly attached to the lower edges of both ends of the mold (18), and a clamp is formed by using the crossbeam (1). The inserted reinforcement (19) is clamped and fixed by each group of the first positioning assemblies (2) and fixed to the mold (18) by the clamp, so as to facilitate the subsequent pouring of double T-plate concrete.
2. The double T-plate insert positioning tool according to claim 1, characterized in that: Each group of the first positioning components (2) includes two first upper clamping rods (201) and two first lower clamping rods (202), the two first upper clamping rods (201) are located directly above the two first lower clamping rods (202), and the two clamping distances are equal in the same horizontal direction, and the dowel rods (19) are respectively embedded between the two first upper clamping rods (201) and between the two first lower clamping rods (202) to complete the casting positioning.
3. The double T-plate insert positioning tool according to claim 2, characterized in that: A plurality of mounting holes (6) are respectively provided at both ends of the crossbeam (1), the L-shaped pressure rod assembly (3) comprises an L-shaped rod (301) and a bolt (302) fixed to one end surface thereof, a nut (303) is provided on the bolt (302), the bolt (302) passes through the mounting holes (6) and is fastened with the nut (303), thereby completing the assembly between the L-shaped pressure rod assembly (3) and the crossbeam (1).
4. The double T-plate insert positioning tool according to claim 3, characterized in that: Two limiting plates (5) are provided on the L-shaped rod (301), the two limiting plates (5) are arranged in parallel and are parallel to the plane where the L-shaped rod (301) is located, and the two limiting plates (5) and the bolt (302) are distributed at the same end of the L-shaped rod (301), and the crossbeam (1) and the L-shaped pressure rod assembly (3) are embedded between the two limiting plates (5) during the assembly process to prevent the L-shaped pressure rod assembly (3) from rotating relative to the crossbeam (1).
5. The double T-plate insert positioning tool according to claim 3 or 4, characterized in that: L-shaped constraint plates (4) are respectively provided at both ends of the crossbeam (1) through bolts and nuts (8), and adjustment holes (7) are provided on the L-shaped constraint plates (4). The bolts and nuts (8) sequentially pass through the mounting holes (6) and the adjustment holes (7) to install the L-shaped constraint plates (4) on the crossbeam (1). The two L-shaped constraint plates (4) are respectively closely attached to the side edges of the two ends of the mold (18) to limit the left and right deviation of the crossbeam (1).
6. The double T-plate insert positioning tool according to claim 5, characterized in that: The cross beam (1) includes two cross beams, and two longitudinal beams (9) are arranged between the two cross beams. A plurality of auxiliary cross links (10) are arranged between the two longitudinal beams (9). The auxiliary cross links (10) and the longitudinal beams (9) are both made of galvanized square steel pipes. Second positioning components (11) corresponding to the first positioning components (2) are arranged side by side and equidistantly on one side surface of the auxiliary cross link (10). Each group of the second positioning components (11) includes two second upper clamping rods (1101) and two second lower clamping rods (1102). The two second upper clamping rods (1101) are located directly above the two second lower clamping rods (1102) and are located in the same horizontal direction with equal clamping spacing. The dowel rods (19) are respectively embedded between the two second upper clamping rods (1101) and between the two second lower clamping rods (1102) for clamping and fixing.
7. The double-T plate insert positioning tool according to claim 6, characterized in that: A first connecting plate (12) is fixed to each end of the auxiliary transverse connecting rod (10), and a plurality of pairs of limit plates (16) are equidistantly arranged on each longitudinal beam (9). Two first connecting plates (12) are respectively embedded in each pair of limit plates (16), and the auxiliary transverse connecting rod (10) is embedded between the two longitudinal beams (9), and the two ends of the auxiliary transverse connecting rod (10) are respectively tightly fitted with the end faces of the two longitudinal beams (9).
8. The double T-plate insert positioning tool according to claim 7, characterized in that: A second connecting plate (14) is fixed to each end of the longitudinal beam (9), and each second connecting plate (14) is provided with a second through hole (15). The longitudinal beam (9) is fixed between the two cross beams (1) by passing the bolts and nuts (8) through the second through holes (15), and the two ends of the longitudinal beam (9) are tightly fitted with the end faces of the two cross beams (1).
9. The double T-plate insert positioning tool according to claim 7 or 8, characterized in that: A first through hole (13) is provided on each of the first connecting plates (12), a positioning pin (17) is provided on the longitudinal beam (9) between each pair of the limiting plates (16), and the first connecting plate (12) is embedded between each pair of the limiting plates (16), while the positioning pin (17) is embedded in the first through hole (13).
